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1 IE & MO SEIES COG O. 008 HIGH PEOMCE IE & MO MCHIIG HIGH EE IEMSE IJE ICOPOE
2 High ee iemaster SKS - ace Mill Style ace Milling Shouler Milling Pocket Milling Copy Milling Helical Interpolation esigne for high fee face milling of mols, ies an other similar type work pieces. Entering ngle fig. fig. : - Max..O.C... : +8º.. : -º : b a b E Specifications E COG UMBE IMESIOS a b E IG. SCEW ISE UMBE Q SKS SKS WHW08050Z 4 SKS SW-450H WMW08050Z 4 SKS WM08050ZE 5 SKS SKS SKS SKS SKS SW-45H WMW0X60Z WM0X60ZE 5 6 SKS SKS ote: ll cutters are supplie without inserts. Parts itional Cutting ata for Extene each or ace Mill Style SCEW CMP WECH OVE PM ~6 00% % 6 EE 00% 70%.O.C. 00% 00% 00% 80% 5% Extene each SW-450H SW-45H CM
3 SKS - En Mill Style High ee iemaster ace Milling Shouler Milling Pocket Milling Copy Milling Helical Interpolation fig. l fig. Specifications l COG UMBE SKS S075 SKS S075 SKS S075 SKS S00 SKS S00 SKS S00 SKS-5-.5-S5 SKS S5 SKS S5 SKS S5 SKS S5 SKS--.5-S00 SKS--5.0-S00 IMESIOS PS IG. l Screw Wrench SW-306H CSW-408H SW-450H -0S -5S SW-450H -0 Clamp - CM-8 CM-7 CM-7 ISE UMBE W*W05036Z W*W0630Z W*08050Z* W*08050Z* Q 3 Parts itional Cutting ata for Extene each or En Mills & Moular Hea Styles SCEW WECH CMP SE OVE PM ~3 00% ~5 Over 5 EE 00%.O.C. 00% SW-306H, CSW-408H SW-450H -0S, -5S -0 CM-8 CM-7 Extene each - 3 -
4 High ee iemaster Moular Hea ace Milling Shouler Milling Pocket Milling Copy Milling Helical Interpolation M Specifications COG UMBE MSH-06-M8.65 IMESIOS M M8 HE OQUE lbs./ft 6.9 CMP SE -- PS Screw Wrench SW-556H -08S ISE WOMW045ZE MSH-075-M M SW-306H -0S WMW05036Z or WHW05036Z MSH-00-M.38 M 59 CM-8 CSW-408H -5S WMW0630Z or WHW0630Z WMW08050Z or MSH-5-M M CM-7 SW-450H -0 WHW08050Z or WM08050ZE ote: ll cutters are supplie without inserts. Moular Hea Holers Carbie Holer with Coolant Hole M l Specifications COG UMBE MS-M8-.0-S06C MS-M8-4.0-S06C MS-M8-6.0-S06C MS-M0-.0-S075C MS-M0-4.0-S075C MS-M0-6.0-S075C MS-M-.0-S00C MS-M-4.0-S00C MS-M-6.0-S00C MS-M-8.0-S00C MS-M6-.0-S5C MS-M6-4.0-S5C MS-M6-6.0-S5C MS-M6-8.0-S5C IMESIOS l M M8 M8 M8 M0 M0 M0 M M M M M6 M6 M6 M6 PPICBE HOES MSH-06-M8 MSH-075-M0 MSH-00-M MSH-5-M6-4 -
5 High ee iemaster SKS - Inserts fig. fig. JC505 / JC805 B B fig. 3 fig. 4 B B COG UMBE OECE IMESIOS B JC505 (ig. ) (ig. ) COE GES (ig. 3) (ig. 4) JC805 (ig. ) WOMW045ZE WMW05036Z WMW0630Z WM08050ZE M WMW08050Z *WM0X60ZE *WMW0X60Z WHW05036Z WHW0630Z H WHW08050Z *ote: Use larger insert version for severe interupte cutting conition. efinition of Corner Shape for Programming ISE SIZE W p p W (emains) (Corner raius for programming) - 5 -
6 High ee iemaster ecommene Conitions or Helical Interpolation amping Helical interpolation Øh p ool ia. Calculation of tool pass ia. Øc = Øh - I ool pass ia. Bore ia. ool ia. Øc own cutting is recommene, so tool pass rotation shoul be counterclockwise. epth of cut per one circuit shoul not excee max. epth of cut p. In case of ramping an helical interpolation, apply 70% or less fee () from stanar cutting conition table. In case of rilling, apply or less Z axis fee () from stanar cutting conition table. ong consecutive chips may result in case of rilling, confirm safe operating conitions. MSH-06-M8 SKS-075, MSH-075-M0 SKS-00, MSH-00-M SKS-5, MSH-5-M6 SKS-50 SKS-*00 COG UMBE SKS-450-*-08 SKS-5-*-08 SKS-6-*-08 SKS-450-*-0 SKS-5-*-0 SKS-6-*-0 SKS-6500-*-0 SKS-7600-*-0 OO I EECIVE CUIG I EPH O CU: P GE MPIG O CUIG EGH P: HEIC IEPOIO MI BOE I.: h MX BOE I.: h IIG EPH: Z
7 High ee iemaster ecommene Cutting Conitions or ace Mill Style (see page for Extene each info) WOK MEI ISE GE CUIG SPEE V (ft / min) SKS SKS SKS SKS O.C. Gray Cast Iron (HB00 ~ 50) oular Cast Iron (HB80 ~ 50) Carbon Steel (HB80 ~ 80) lloy Steel (HB80 ~ 80) Harene Steel (Hc 38 ~ 50) ool & ie Steel (HB80 ~ 55) Stainless Steel (HB50 ~ 50) luminum lloy (HB30 ~ 00) JC505, JC505, JC805, JC505 JC805 JC805, JC505, , , , , Inconel, itanium ~Hc 30 JC Maximum amping ngle º º º 30 º Maximum Vertical Cutting epth Maximum With WOK MEI ISE GE CUIG SPEE V (ft / min) SKS SKS SKS O.C. Gray Cast Iron (HB00 ~ 50) oular Cast Iron (HB80 ~ 50) Carbon Steel (HB80 ~ 80) lloy Steel (HB80 ~ 80) Harene Steel (Hc 38 ~ 50) ool & ie Steel (HB80 ~ 55) Stainless Steel (HB50 ~ 50) luminum lloy (HB30 ~ 00) JC505, JC505, JC805, JC505 JC805 JC805, JC505, Inconel, itanium ~Hc 30 JC Maximum amping ngle º Maximum Vertical Cutting epth Maximum With ote:. In case of occurring chatter, the epth of cut shoul be reuce by 0%. ecommene Max With of Cut is less than 3/4 x iameter 3. If machine oes not have enough power, the epth of Cut, Spees & ees shoul be reuce 30% 4. o not cut over.080.o.c. 5. Use air instea of coolant unless using insert grae JC In case of ramping, vertical plunging, fees shoul be reuce - 7 -
8 High ee iemaster ecommene Cutting Conitions or En Mill & Moular Hea Style WOK MEI Gray Cast Iron (HB00 ~ 50) oular Cast Iron (HB80 ~ 50) Carbon Steel (HB80 ~ 80) lloy Steel (HB80 ~ 80) Harene Steel (Hc 38 ~ 50) ie Steel (HB80 ~ 55) Stainless Steel (HB00 ~ 50) luminum lloy (HB50 ~ 50) Inconel, itanium ~Hc 30 ISE GE JC505 JC505 JC805, JC505 JC805 JC805 JC505 JC805 CUIG SPEE V (ft/min) Maximum amping ngle,440,40 3,360 3,360,50 3,360,830 4, MSH-06-M8 OC º SKS S075 MSH-075-M0,038,783,803,803,74,803,59 4,076 6 OC º SKS S00 MSH-00-M,59,338,0,0 955,0,46 3, OC º SKS-5-.5-S5 MSH-5-M6,3,070,68,68,68 97, OC º SKS S50,09 89,40,40 637,40, OC º Maximum With of Cut WOK MEI Gray Cast Iron (HB00 ~ 50) oular Cast Iron (HB80 ~ 50) Carbon Steel (HB80 ~ 80) lloy Steel (HB80 ~ 80) Harene Steel (Hc 38 ~ 50) ie Steel (HB80 ~ 55) Stainless Steel (HB00 ~ 50) luminum lloy (HB50 ~ 50) Inconel, itanium ~Hc 30 ISE GE JC505 JC505 JC805, JC505 JC805 JC805 JC505 JC805 CUIG SPEE V (ft/min) Maximum amping ngle SKS--.5-S00 669,05,05 478,05 573,59 9 OC º ote:. In case of occurring chatter, the epth of cut shoul be reuce by 0%.. ecommene Max With of Cut is less than 3/4 x iameter. 3. If machine oes not have enough power, the epth of Cut, Spees & ees shoul be reuce 30%. 4. o not cut over.080.o.c. 5. Use air instea of coolant unless using insert grae JC In case of ramping, vertical plunging, fees shoul be reuce. 7. User grae JC805 when encountering high har materials, high spee conitions, or coolant is being use. itional Cutting ata for Extene each or En Mills & Moular Hea Styles OVE PM EE.O.C. Extene each ~3 00% 00% 00% ~5 Over 5 Maximum With of Cut.5 ijet Incorporate Helm Street Plymouth, MI 4870 U.S.. Phone IJE ax o part of this catalog may be printe, copie or reprouce without the expresse written permission of IJE, Inc.
HIGH PERFORMANCE DIE & MOLD MACHINING APPLICATIONS MODULAR HEADS DIE & MOLD SERIES CATALOG NO DIJET INCORPORATED
IE & MO SEIES COG O. 005 HIGH PEOMCE IE & MO MCHIIG PPICIOS MOU HES IJE ICOPOE www.dijetusa.com uff Modular Head System eatures to 3 times higher machining efficiency when compared to conventiol steel
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