S T U D S & Revised 406
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1 C O N C E A L E D - H E A D S E L F - C L I N C H I N G S T U D S & S TA N D O F F S Revised 406
2 PEM CONCEALED-HEAD STUDS* AND STANDOFFS These studs and standoffs ensure permanent mounting in metal sheets as thin as in. / mm. The fastener head is locked securely in a blind, milled hole and is able to handle substantial loads. The concealed-head feature allows the side of the sheet opposite installation to remain smooth. Sheet preparation only requires a milled blind hole to the recommended minimum depth. Center-cutting end mills for hole preparation are available from PennEngineering. of the concealed-head studs and standoffs is simple using a hollow punch and solid anvil. Place the head of the fastener in the hole and insert using any standard press. Displaced sheet metal flows smoothly around the head into the undercut. Back side of sheet remains smooth * Some PEM self-clinching concealed-head studs meet NASM63540 specifications. For a complete Military Specification and National Aerospace Standards Reference Guide (Bulletin NASM) consult our Marketing Department or check our web site. Part Number Designation CHC and Material Length Concealed-head Stud Concealed-head Standoff CH-2 Copyright 1997 PennEngineering.
3 ALUMINUM AND STAINLESS STEEL STUDS TYPES CHA, CFHA, CHC, CFHC A L C / mm E All dimensions are in inches. Length L ±.015 Blind Fastener Material (Length code is in 16ths of an inch) Mounting Depth Dist. Sheet Dia. of Blind A E C In Size Aluminum Stainless Thick ±.010 C/L Attached ness (1) To Edge Parts U N I F I E D CHA NS CHC NS 12 NS NA.172 (#4-40) CFHA CFHC CHA NS CHC (#6-32) CFHA CFHC CHA NS CHC (#8-32) CFHA NS CFHC CHA NS CHC NS 032 NA 6 NS (#10-32) CFHA NS CFHC All dimensions are in millimeters. M E T R I C Size x Pitch M3 X 0.5 M4 X 0.7 M5 X 0.8 Fastener Material Length L ±0.4 (Length code is in millimeters) Sheet Aluminum Stainless Thick- ness Blind Mounting Dia CHA NS CHC M NA 4.37 CFHA CFHC CHA NS CHC M CFHA CFHC CHA CHC M5 NS NA NA CFHA CFHC Depth Dist. of Blind A E C ±0.25 C/L (1) To Edge In Attached Parts (1) Blind holes may be deeper than minimums except where sheet material is at or near minimum thickness. Fasteners should always be installed so the flange is flush with the surface of the sheet. NS Not stocked. Available on special order. NA Not available. Look for the PEM dimple trademark. CH-3
4 STAINLESS STEEL STANDOFFS TYPES, CSOS T TYPE TYPE CSOS C B A L H H All dimensions are in inches. U N I F I E D Length L Fastener (Length code is in 16ths of an inch) Blind Depth Depth Material Sheet Mounting ng of Full A B C H Dist. Size Thick- Dia. Blind Nom. C/L Stainless ness T (4) To Edge (1) (2) (2) NS 12 NS 16 NS (#4-40) CSOS (2) 4 (2) NS (#6-32) CSOS NS 3 (2) 4 (2) (#8-32) CSOS NS 3 (2) 4 (2) 5 (2) 6 (2) (#10-32) CSOS NS 3 (2) 4 (2) 5 (2) 6 (2) (1/4-20) CSOS All dimensions are in millimeters. M E T R I C Fastener Length L Blind Depth Depth Material (Length code is in millimeters) Sheet Mounting of Full A B C H Dist. Size x Thick- Blind Nom. C/L Pitch Stainless ness Diameter T (4) To Edge (1) (2) M3 X 0.5 M4 X 0.7 M5 X 0.8 M3 4 (2) 6 (2) 8 (5) NS 16 NS 20 NS 25 NS CSOS M4 4 NS (2) 6 (2) 8 10 (5) NS 25 NS CSOS M5 NS 4 (2) 6 (2) 8 (2) CSOS M6 X 1 CSOS M6 NS 4 (2) 6 (2) 8 (2) (1) Blind mounting holes may be deeper than minimums except where sheet material is at or near minimum thickness. Fasteners should always be installed so the flange is flush with the surface of the sheet. (2) For shorter standoff lengths, when L is less than T, minimum thread depth will be equal to L. Screws with lengths exceeding L should not be used for they may cause jacking-out of standoff from the sheet. and CSOS are blind at hex end. (4) If standoff is used as a bushing, the hole in attached part must not exceed B plus.020 / 0.51 mm. (5) CSOS is blind at hex end. NS Not stocked. Available on special order. Look for the PEM two groove trademark. CH-4
5 PERFORMANCE DATA (1) Tightening Torque (in. lbs.) Cold-rolled Test Sheet Material 5052-H34 Aluminum Tightening Torque (N m) Cold-rolled steel (kn) (N) Test Sheet Material 5052-H34 Aluminum (kn) (N) Concealed-head Standoffs Concealed-head Standoffs U N I F I E D , , , , , , , , , , , , CSOS , , , , , , CHC CFHC CHA CFHA Concealed-head Studs , , , , , , , , , , , , , , , , (2) (2) 1, (2) (2) 1, (2) (2) 2, (2) (2) 4, (2) (2) 1, (2) (2) 2, (2) (2) 3, (2) (2) 3, M E T R I C M M M CSOS M M M M Concealed-head Studs M CHC M M M CFHC M M M3 0.3 (2) (2) CHA M4 1.2 (2) (2) M (2) (2) M3 0.3 (2) (2) CFHA M4 1.2 (2) (2) M (2) (2) (1) The installation and pullout values reported are averages when all installation specifications and procedures are followed. Variations in mounting hole size, sheet material and installation procedure will affect this data. Performance testing of this product in your application is recommended. We will be happy to provide samples for this purpose. (2) Not applicable. CH-5
6 MATERIAL & FINISH SPECIFICATIONS s Fastener Materials Finish For Use In Sheet Hardness External Internal, Passivated ANSI B 2A / ANSI B 2B / 2024-T4 300 Series and/or No Finish ANSI / ASME ANSI / ASME Aluminum Stainless tested per B3M, 6g B3M, 6H ASTM A or Less 50 or Less on the Rockwell on the Rockwell B Scale B Scale CHA CFHA CHC CFHC CSOS INSTALLATION 1. Mill a blind hole to the correct minimum depth.* 2. Place fastener into anvil hole. 3. Place the sheet over the shank of the fastener. 4. With punch and anvil surfaces parallel, apply squeezing force until flange is flush with mounting sheet. s CFHA, CFHC, CHC, CHA Concealed-head studs PUNCH L / 6.35 mm s CSOS, Concealed-head standoffs PUNCH L / 6.35 mm *End mills available from PennEngineering. See chart below. ANVIL ANVIL ANVIL D DIMENSIONS All dimensions are in inches. ( ) U N I F I E D CHA CHC CFHA CFHC CSOS END MILL DESIGNATIONS Double-ended, two-flute H.S.S. center-cutting end mills are available from stock. PennEngineering does not manufacture center-cutting end mills, but we do keep a supply in stock for your convenience. M E T R I C D CHA CHC CFHA CFHC CSOS M3 M4 M5 M Required Size PEM Fastener End Mill Part No. 440, M , M4 032, M5 All dimensions are in millimeters. (+0.08) CFHC, CHC, CFHA, CHA Studs.172 CHM-172 CSOS, Standoffs.213 CHM-213 CFHC, CHC, CFHA, CHA Studs.213 CHM-213 CSOS, Standoffs.290 CHM-290 CFHC, CHC, CFHA, CHA Studs.290 CHM-290 CSOS, Standoffs.312 CHM-312 CFHC, CHC, CFHA, CHA Studs.312 CHM-312 CSOS, Standoffs.344 CHM , M6 CSOS Standoffs.390 CHM-390 D RoHS compliance information can be found on our website. Specifications subject to change without notice. Check our website for the most current version of this bulletin. CH-6 CAGE-46384
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