CHAPTER 1 INTRODUCTION...

Transcription

1 GSE 460 and 465 Technical Reference Manual Manual

2 TABLE OF CONTENTS CHAPTER 1 INTRODUCTION INTRODUCTION About This Manual Conventions CHAPTER 2 INSTALLATION INSTALLATION ENVIRONMENTAL SUITABILITY AND 465 INDICATORS Standard 460 and 465 Indicators Panel Mount 460 and 465 Indicators AND 562 CONTROLLERS Standard 560 and 562 Controllers Panel Mount 560 and 562 Controllers , 661, AND 662 CONTROLLERS Standard 660, 661 and 662 Controllers Panel Mount 660, 661 and 662 Controllers CONTROLLER CONTROLLER Standard 665 Controller Panel Mount 665 Controller LOAD CELL CONNECTIONS Transducer Excitation Cable Recommendations Sense Lead Connections Installation DC POWER CONNECTIONS Series Series Series LCD OPERATION LCD Hardware Setup LCD Parameter Setup LCD Contrast Adjustment KEYPAD CONFIGURATION Keypad Keypad Series Keypad Series Keypad CHAPTER 3 SETUP PARAMETERS SETUP PARAMETERS Accessing The Parameter Setup Mode Navigating Setup Parameters Parameter Types Exiting the Parameter Setup Mode Downloading Setup Parameters Setup Parameter Map i

3 Parameter Descriptions SCRIPT FILES Loading Script Files CHAPTER 4 CALIBRATION CALIBRATION Quick Calibration Calibration Upon Exiting Setup Mode CALIBRATION METHODS General Notes on Calibration New Zero Last Zero Temporary Zero Only Zero Calibration Reset Known Loadcell Output MULTI - SCALE CALIBRATION CALIBRATION UNITS Multi - Point Linearization A/D CALIBRATION Printing A/D Calibration Values Restoring A/D Calibration Values CALIBRATION ERROR MESSAGES RESTORING THE CALIBRATED ZERO REFERENCE CHAPTER 5 WEIGH MODE OPERATION WEIGH MODE OPERATION Keypad Functions Character Entry Disabling Front Panel Keys TIME & DATE Viewing The Time And Date Entering The Time Entering The Date Operator Access To Time/Date Time/Date Transmit Code (Formats) Time And Date Parameter Setup Time/Date Specifications Time / Date Operation ACCUMULATION Accumulation Parameters Performing Accumulations Preventing Double Accumulations Accumulation Counter Large Accumulation Values Accumulations and NTEP COUNTING Counting Mode (Key Operation) Negative Piece Sampling Using Auto-enhance Using Minimum Accuracy Assurance Achieved Accuracy Less Than Required Achieved Accuracy Met Requirements Counting Parts Additional Counting Related Parameters To Consider MULTI-RANGE OPERATIONS ii

4 Scale Number And Range Indication Accumulations Warnings Cal Mode Printing Variables CHAPTER 6 LEGAL-FOR-TRADE LEGAL FOR TRADE OIML And International Operation International Keypad (460 Series) International Keypad (560 Series) International Keypad (660 Series) International Characters Renaming Operating Parameters Presettable Parameters NTEP Sealing And Audit Trails DATA STORAGE DEVICE (DSD) Database Structure Setup Parameters DSD Function Selection Menu MAKE ROW DSD Custom Transmit DSD Communication Port DSD Macro Commands CHAPTER 7 OPERATING PARAMETERS OPERATING PARAMETERS Operating Parameter Identification Accessing Operating Parameters Mode Menu Access Macro Access RENAMING OPERATING PARAMETERS Renaming Parameters In The Setup Mode Renaming Parameters with Macros WEIGHT PARAMETERS Gross (Mode 0) Net (Mode 1) Tare (Mode 2) ACCUMULATION PARAMETERS Gross Total (Mode 3) Gross Total + Current Gross (Mode 4) Gross Total - Current Gross (Mode 5) Net Total (Mode 6) Net Total + Current Net (Mode 7) Net Total - Current Net (Mode 8) Number Of Accumulations (Mode 9) Scale Number (Mode 10) TIME & DATE Time & Date (Mode 11) WEIGHT AVERAGING PARAMETERS Average Gross (Mode 15) Average Net (Mode 16) Average Count (Mode 17) PEAK WEIGHT PARAMETERS iii

5 iv Peak Gross (Mode 18) Peak Net (Mode 19) ROUNDED WEIGHT PARAMETERS Rounded Gross (Parameter 20) Rounded Net (Parameter 21) RATE PARAMETERS Rate (Mode 23) Free Fall (Mode 24) Future Gross (Mode 25) Future Net (Mode 26) Free Fall 2 (Mode 27) Future Gross 2 (Mode 28) Future Net 2 (Mode 29) COUNTING PARAMETERS Quantity (Mode 30) Quantity Total (Mode 31) Quantity Total + Current Quantity (Mode 32) Quantity Total - Current Quantity (Mode 33) Average Piece Weight (Mode 34) Average Piece Weight x 1000 (Mode 35) Percent Accuracy (Mode 36) Last Sample Size (Mode 37) MULTI-SCALE PARAMETERS Gross Total Of All Scales (Mode 40) Net Total of All Scales (Mode 41) Tare Total of All Scales (Mode 42) Total of All Gross Totals (Mode 43) Total of All Net Totals (Mode 44) Quantity Total of All Scales (Mode 45) Total of All Quantity Totals (Mode 46) PROGRAMMABLE DIGITAL I/O PARAMETERS (PDIO) Pdio A (Mode 50) Pdio B (Mode 51) Pdio C (Mode 52) EXTENDED WEIGHT PARAMETERS Extended Resolution Gross (Mode 60) Extended Resolution Net (Mode 61) Extended Resolution Tare (Mode 62) A/D Conversion Number (Mode 63) DSD PARAMETERS DSD Parameters (Parameters ) SETPOINT TIMERS Setpoint Countdown Timer (Parameter 76) Setpoint Delay Timer (Parameter 77) Setpoint Status (Parameter 78) RANDOM NUMBERS Random Number (Parameter 79) VARIABLES Variable Types Accessing Variables Assigning Values To Variables Entering String Values Displaying String Values Naming Variables Saving Values During Power Loss Locking Variables

6 INDEPENDENT TIMERS Timer Ticks (Mode 81) Timer Seconds (Mode 82) PROMPTING PARAMETERS Macro Select (Mode 90) Weigh Mode Message (Mode 91) Get Displayed Data (Mode 92) DIAGNOSTIC WEIGHT PARAMETERS Status (Parameter 97) Displayed Weight/Count (Parameter 98) Extended Gross (Parameter 99) CHAPTER 8 COMMUNICATIONS COMMUNICATION CONNECTIONS COMM Port Connections (General) COMM1 & COMM2 Port Connections COMM3 Port Connections (560/660 Series) COMM4 Port Connections (660 Series) Communications Cables COMM PORT SETUP PARAMETERS RECEIVE OPERATIONS Receive Buffer Macro Language CUSTOM TRANSMIT Custom Transmit Setup Parameters Default Custom Transmit Sending a Custom Transmit Defining a New Custom Transmit Creating a Custom Transmit Table Entering Fixed Text Entering Control Codes Custom GSE Control Codes Entering Parameter Data Parameter Format Codes Navigating a Custom Transmit Table Editing a Custom Transmit Table TRANSMITTING DISPLAY DATA MODBUS COMMUNICATIONS Supported Modbus Commands Setup Parameters Modbus Input Setpoints Modbus Protocol (RTU Mode) Other Setup Parameters Modbus Packet Formats CHECKSUM PROTOCOL Printer Interface Example TRANSMIT THE CURRENT SCALE NUMBER (ASCII) MISCELLANEOUS P ROTOCOL (BINARY TO TEXT CONVERSION) TRANSMIT NETWORK ADDRESS (ASCII) TRANSMIT SETPOINT STATUS AS A BINARY CODE PRINTING OPERATIONS INPUT INTERPRETER Setup General Setup and COMM Port Selection Termination Character Input Specification Type v

7 Input Specification Format Line Input Specification Macro Number Clear Interpreter Operation Multiple Parameters Trailing Data Multiple Matches Disabling the Input Interpreter Using a String as a Parameter Advanced Concepts Input Interpreter Examples RS-485 NETWORKING (OPTION) Setup Operation Network Protocol CHAPTER 9 MACROS MACRO SETUP Macro Setup Parameters Using The Macro % Character Creating A New Macro Editing Macros Deleting Macros INVOKING MACROS Front Panel Keypress Macro Menu Setpoint Activation / Deactivation Input Interpreter Serial Data Other Macros MACRO EXECUTION Macro Stack Entry Buffer Using Macros In The Setup Mode Macro Abort Disabling Macros At Power-up MACRO LANGUAGE Macro Commands Complete Macro Command BOOLEAN LOGIC The "If" Statement The "Else" (If Not) Statement The 'And' Condition The 'Or' Condition Grouping "If" Statements Nested "If" Statements POINTERS Variable Pointers Non-variable Pointers INTERRUPT MACROS Invoking An Interrupt Macro MACRO DEBUG Reviewing The Macro Debug Table Printing The Macro Debug Table Clearing The Macro Debug Using Macro Debug Macro Commands vi

8 Downloading Individual Macros CHAPTER 10...SETPOINTS 10-1 SETPOINTS SETPOINT SETUP PARAMETERS SETPOINT OPERATION Setpoint Status Mode Setpoint Status Serial Transmission Setpoint Inputs SETPOINT KEYPAD ENTRY SETPOINT OUTPUT RESPONSE TIME SETPOINT SETUP EXAMPLES SETPOINT OPTIONS CHAPTER DATABASE 11-1 INSTALLATION What is a Database? Database Applications Transaction Recorder Database Part Number Look-Up Database Quantity On Hand Database Batch Formula Lookup Database Database Setup DATABASE MENU Recall Row (Function 1) Update Row (Function 2) Make Row (Function 3) Print Database (Function 4) Advanced Database Menus First Row (Function 5) Next Row (Function 6) Next Match (Function 7) Clear Row (Function 8) Clear Column (Function 9) Clear Database (Function 10) Set Database (Function 11) Set Column (Function 12) Download Database (Function 13) Print Row (Function 14) Print Errors (Function 15) Upload New (Function 16) Upload Update (Function 17) Sort Database (Function 18) Auto Test (Function 19) PRINT FORMAT Down-Load Format Upload Data Format Time/Date Handling Database Information Parameters Defaulting the Entire Database Memory Consumption Database Errors Notes Regarding the Storing and Recalling of Weight Data Database Examples vii

9 CHAPTER 12...PROGRAMMABLE DIGITAL I/O 12-1 APPLICATIONS Encoders Flow Meters conveyors Diverters Flow Rate CONNECTIONS TERMINOLOGY I/O PARAMETERS I/O Parameter Numbers Referencing I/O Parameters Viewing I/O Parameters Scaling I/O Parameters SETUP AND OPERATIONAL DETAILS FUNCTIONS None: (Function 0) Frequency Output: (Function 1) Setpoint (Function 2) Frequency Measurement Method A (Function 3) Frequency Measurement Method B (Function 4) Phase Time (Function 5) Delay In, Delay Out (Functions 6 & 7) Quadrature Decode, 2 Wire (Function 8) Quadrature Decode, 3 Wire (Function 9) PDIO Sampled Frequency (Function 10) CHAPTER OPTIONS 13-1 OPTIONS SERIES BUS OPTIONS SERIES BUS MODULES (SBM) Mounting Internal 660 Series SBMs Mounting An Internal 460 SBM OPTION MOUNTING P LATE KIT Mounting SBMs to the RF Cover Mounting SBMs to the 663 Sub-panel Mounting SBMs to the 665 Option Mounting Bracket Mounting More Than 2 SBMs on the 665 Option Mounting Bracket Mounting SBMs Externally SERIAL I/O MODULES SERIES I/O MODULES P OSITION I/O SETPOINT OPTION Installing the 24663B-100C0 16 Position I/O Board in the Installing the Position I/O Board Series Interface Connections MULTI-SCALE INSTALLATION Multi-Scale Setup Parameters A/D Calibration Scale Calibration Weigh Mode Operation Connecting Multiple SBMs ANALOG OUTPUT INSTALLATION Analog Output Parameter Setup viii

10 Analog Output Calibration Connecting Multiple SBMs REMOTE DISPLAY MODULE INSTALLATION Remote Display Parameter Setup Connecting Multiple SBMs RS-485 MODULE INSTALLATION Network Parameter Setup MA CURRENT LOOP MODULE mA Parameter Setup ma Current Loop Connections SCR MODULE Specifications Installation Connections SCR Module Parameter Setup Testing The SCR Module SERIES TIME/DATE MODULE SPLASH GUARDS DURASHIELD ALPHA KEYPAD Alpha Keypad Features Function Keys Installing the Alpha Keypad Installation Using the Alpha Keypad Troubleshooting ALPHANUMERIC SERIAL KEYBOARD CONVERTER KIT Installation Character Map CABLES X20 VF DISPLAY Hardware Setup Display Commands REFLASH SOFTWARE BDM FLASH SOFTWARE CHAPTER 14...INFORMATION PARAMETERS 14-1 INFORMATION PARAMETERS Accessing Information Parameters Memory Parameters Processing Speed Parameters Identification Parameters Audit Trail Parameters Calibration Parameters Diagnostic Parameters Utility Parameters APPENDIX A SPECIFICATIONS... A-1 PERFORMANCE... A-1 ELECTRICAL... A-2 COMMUNICATIONS... A-2 APPROVALS... A-2 INPUT/OUTPUT... A-3 ENCLOSURE... A-3 DISPLAY... A-4 ix

11 6-Digit, 7-Segment Display...A-4 4 X 20 Character VFD...A-4 8 X 40 Character Graphic LCD...A-5 16 X 40 Character Graphic LCD...A-5 KEYPAD... A Keypad...A Keypad...A Series Keypad...A Series Keypad...A-9 CONFIGURATIONS...A-10 DIMENSIONAL DRAWINGS...A-11 CLOCK MODULE SPECIFICATIONS...A-16 FCC COMPLIANCE INFORMATION...A-17 APPENDIX B ASCII CHART... B-17 APPENDIX C VFD / LCD CHARACTER SETS...C-1 APPENDIX D PARAMETER SETUP...D-1 APPENDIX E ERROR CODES / MESSAGES... E-1 OPERATIONAL MODE ERROR CODES...E-1 SETUP MODE ERROR CODES...E-2 HARDWARE PROBLEM ERROR CODES...E-2 CALIBRATION ERROR CODES...E-3 GENERAL ERROR CODES...E-4 MACRO ERROR CODES...E-5 SETUP ERROR CODES...E-6 COMMUNICATIONS ERROR MESSAGES...E-6 MISCELLANEOUS MESSAGES...E-7 APPENDIX F ASSEMBLY DRAWINGS...F-1 x

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