DirectCommand TM Spreader
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1 Create Configuration Application Start of Configuration Wizard Enter Settings Configuration Application Press to Highlight Configuration 4930rx calibrate fan frame feed gate Product Controller Settings Controller Settings Channel Channel Channel 3 Channel 4 Channel 5 Spinner There is a tab for every channel of control with Control Valve Configurations and related settings. Note: Five channels of control are only available with 5 channel Module. Valve Response fast speed of valve, decrease to slow response time, default = 40% Servo Valve Channel Channel Channel 3 Channel 4 Channel 5 Spinner Valve Response slow speed of valve, decrease to slow response time, default = 8% Control Valve Configuration Servo Valve Response 40 % Valve Response 8 % Response Threshold 5 Allowable Error % Shaft Speed 80 pls/rev Response Threshold point where system switches between using Valve Response and Valve Response, increase to slow response time, default = 5 60 rpm Allowable Error error allowed before making rate control adjustments Shaft Speed pulses/revolution of metering shaft maximum allowable RPM of product conveyor PN AL: 634 PN 633 A
2 Valve Channel Channel Channel 3 Channel 4 Channel 5 Spinner Control Valve Configuration frequency valve is pulsed at, settings come from manufacturer, typical range: 00-5 Hz decrease to slow response time Zero Flow Offset Allowable Error % Shaft Speed 80 pls/rev 60 rpm Zero Flow Offset duty cycle used to start moving conveyor, if setting is too high conveyor will not turn off, default = 30 Allowable Error error allowed before making rate control adjustments Shaft Speed pulses/revolution of metering shaft maximum RPM of product conveyor Spinner Tab Fan Speed pulses/revolution of spinner Channel Channel Channel 3 Channel 4 Channel 5 Spinner Fan Speed Gain Frequency Zero RPM Offset Automatic Control 4 pls/rev 0 00 Hz 30 decrease to slow response time frequency valve is pulsed at, settings come from valve manufacturer, typical range = 00-5 Hz Zero RPM Offset duty cycle used to start rotating the spinner, if setting is too high spinner will not stop rotating, default = 30 Automatic Control select to control the spinner speed PN AL: 634 PN 633 A
3 To start the Field Operation Wizard and load a configuration: Configuration Start Field Operation To view run screen: Sulfur 0 0 Product Control Toolbox 50 Flow: Container: 3.6 lb/min 50 ft 3 To change values shown on Product Tab and in Product Control Toolbox go to the next page where the Rate Control Settings screen is explained. Target Rate the desired amount of product to apply Actual Rate actual rate of product being applied as determined by the flow sensor 60 ft 0 in 50 Product in Bin Target Rate # & # preset application rates that allow a quick change between rates Manual Valve Control allows operator manual control of valve Prescription allows rates to be determined by a loaded prescription Up and Down Arrows allow rates to be adjusted manually Settings button opens Rate Control Settings screen (explained on next page) PN AL: 634 PN 633 A 3 3
4 To access the Rate Control Settings window: Rate Control Settings Rate Control Containers Rate Rate Increment 50 Rate and Rate allows operator to set desired target rates Rate Rate Increment 300 Sulfur Rate Rate Increment 0 30 Increment values used when using up and down arrows in the Product Control Toolbox press to load a map-based prescription file Rate Control Settings Rate Control Containers Bin - Full: 00 ft 3 0 ft 3 Current: 00 ft 3 0 % Bin - Full: 00 ft 3 0 ft 3 Current: 00 ft 3 0 % Bin 3 - Sulfur Full: 5 ft 3.5 ft 3 Current: 5 ft 3 0 % Bin Full press to fill container Bin Partially Filled press to specify container amount Bin Empty press to empty container Tank Alarm Setting can set % remaining or amount remaining for low container alarm 0 ft 3 0 % PN AL: 634 PN 633 A 4 4
5 5.40 ac 80 ft 700 rpm Spread Width Spinner Speed Channel Product Density 700 Channel RPM 5 5 Opening 5 RPM Flow: Container: 80 ft 0 in Conveyor Rate 4.9 mph lb/ft 3 in.43 ft 3 /rev 0.0 lb/min 0 ft 3 button - on/off state of control channel - shaft speed RPM - spinner fan speed RPM Press button to display window. Spread Width use numeric keypad to edit value Spinner Speed speed is controlled automatically based upon this setting when system uses an optional spinner speed control valve Chain Oiler automatically perform oiling routine by pressing button and following the steps Static performs automated routine to calibrate each metering circuit while machine is stationary Chain Oiler Static In-Field 3.5 in In-Field performs automated routine to adjust the calibration number for the selected metering circuit if there is a difference between the amount of product logged compared to what was actually applied & Actuator Setting optional settings used by New Leader module enables the fan frame actuator, displays distance between spinner bed and spinner assembly enables the feed gate actuator Product Density value (lb/ft 3 ), is stored for each product. Use the numeric keypad to edit value. Opening measure depth of product on conveyor to ensure accurate value Conveyor Rate volume of product dispensed (ft 3 /rev) by one revolution of the meter drive shaft PN AL: 634 PN 633 A 5 5
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