Connectors. AB Multipole: high speed & signal data connector. Belief in Technology

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Norma Holt
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1 Connectors : high speed & signal data connector Belief in Technology

2 2 Contents 03 Company Profile 04 Family 06 Product Profile 07 Technical Information 08 Quadrax Test Results 09 Part Number Explanations 11 Contacts: size 16 pin and socket size 12 pin and socket 14 Grommet Part Numbers and Sealing Sizes 15 Panel Mounted Receptacle / Plug Connector 17 Accessory Options: locking back nut extended armoured cable adaptor metric metal protective caps connector fixing nut plates panel gasket, non conductive / conductive receptacle mounting detail 21 Assembly instructions and tooling list

3 3 Company Profile When safety matters the world s leading rail manufacturer s turn to TT electronics for exceptional design support TT electronics plc is a global electronics company that has been supplying innovative high reliability components and assemblies to the world s rail transport manufacturers for more than 30 years. The knowledge and experience gained in that time has resulted in a dedicated team of industry experts who are available to advise and guide customers through even the most complex component requirements. Our industry experience and agile approach to business has given us a pre-eminent position in the supply of connectors and other components for rail network infrastructures and rolling stock. Modern rail transport applications present a harsh and unforgiving environment, where systems are subjected to vibration and temperature fluctuations. TT electronics relentless focus on quality and compliance helps rail manufacturers focus on core activities, improving their time-to-market, lowering manufacturing costs and mitigating risk. Working closely on site with our OEM and ODM customers has given our engineering team a deep understanding of the changing market trends and regulations of the rail sector, enabling them to engineer the best possible component solution. As a major plc listed on the London stock exchange, TT electronics plc has the financial resources to continually invest in up-to-the-minute manufacturing facilities to address our customer s needs and provide them with the correct solution. With design and manufacturing plants in Europe and the USA, we are able to help rail manufacturers globally accelerate their design through to on-time market entry by supplying innovative rugged connectors and assemblies to the IRIS standard.

4 4 Family TT electronics components division has multiple facilities for the design and manufacture of interconnection systems with engineering teams providing custom solutions. Rail Rolling stock Design, development and supply of interconnection solutions direct to major OEM partners. Equipment Comprehensive product portfolio for all electrical interfaces on all rail vehicles. Infrastructure & signalling Trackside and signalling cables and connectors. Services Innovative product solutions for upgrades and vehicle overhaul programmes, supporting the vehicle life cycle.

5 5 Military and Defence Land Based Vehicles Consult our Engineering department for further details. Battle Field Support Consult our Engineering department for further details. LandBased DefenceVehicles RailVehicles Belief intechnology Belief intechnology Scan QR Code to view our Land Based Vehicles Brochure Scan QR Code to view our Rail Vehicles Brochure

6 6 product profile TT electronics AB Connectors has used the experience it gained in military and aerospace connector design to bring innovation into its family of connectors for industrial, automotive and general rail applications. The new range of modular bayonet-lock connectors has under gone rigorous environmental and stress testing to enable reliable signal and high-speed data interconnects up to 100Mbit/s in the most demanding applications. The MIL-DTL-5015 and VG95234 style connectors are available in a range of sizes to accept various multi-pole contacts. Any combination of co-ax, twin-ax, tri-ax or quadrax modules can be specified, delivering a highly versatile connector system capable of consolidating up to seven high-speed Ethernet connections or many combinations of signal and data links. The contacts feature industry-standard crimp terminations, enabling rapid connection to multi-core cables. Also, the insulator design eliminates the need for insertion or extraction tooling. The sealing system employs a stepped wire sealing grommet, which provides a water-tight seal to the cables to meet IP67 specifications. The modular contacts are housed in a removable thermoplastic insulator, which can be positioned in a number of orientations and features a polarising keyway to maintain correct orientation with the outer shell. The insulator is engineered to present a low fire hazard. Gold-plated copper contacts display low contact resistance, better than 5mΩ nominal and 10mΩ after conditioning. imum operating voltage is 500Vpeak (DC or AC), and the connectors are rated for operation from -55 C to +125 C.

7 7 technical information Materials & Finishes Shell: Aluminium alloy, cadmium free plated, black passivation Insulators: Low fire hazard thermo plastic Contacts: Twin-ax, tri-ax, quadrax - copper alloy, gold plated Co-ax - silver or gold plated Mechanical Features Coupling: Three pin bayonet lock Polarisation: Shell key/keyway in removable insulator Contact type: Crimp, multi-pole signal, sandwich retention Contact arrangements: 1 to 12 way Endurance: Minimum 2000 mating/unmating operations in any connector Shock & vibration: BSEN61373 Cat 1. Class A. Contact retention: Minimum 200N Electrical Data Voltage proof: 500v DC/AC peak Contact resistance: <5m ohms, less than 10 ohms after conditioning Dielectric withstanding voltage: Sea level = 500 Vrms between signal contacts and signal contact/body Insulation resistance: at ambient temperature >5000m ohms, at high temperature >1000m ohms Note: Suitable for data 100 Base-Tx on Cat 5e: Single Quadrax Suitable for data 1000 Base-T on Cat 5e: 2 x Quadrax Environmental Features Temperature rating: -55 C to +125 C Sealing: IP67 NOTE: The company reserves the right and may change or vary specification without prior written notice.

8 8 quadrax test results Quadrax test results for 100 Wire Map (Ethernet Two-Pair) PASS S Results Measured Values Pairs Length (ft), Limit , 6 Prop. Delay (ns) 440 1, 2 Delay Skew (ns) 18 1, 2 Resistance (ohms) , 2 Impedance (ohms) 100 3, 6 Insertion Loss Margin (db) 1.1 1, 2 Frequency (MHz) 100 1, 2 Limit (db) 24 1, 2 S Worst Case Margin Worst Case Value PASS MAIN SR MAIN SR Worst Pair NEXT (db) Freq. (MHz) Limit (db) PASS MAIN SR MAIN SR Worst Pair NEXT (db) Freq. (MHz) Limit (db) Quadrax test results for 1000 Wire Map (T568B) PASS Results Measured Values Pairs Length (ft), Limit , 6 Prop. Delay (ns) 440 1, 2 Delay Skew (ns) 18 1, 2 Resistance (ohms) , 2 Impedance (ohms) 100 3, 6 Insertion Loss Margin (db) 0.5 1, 2 Frequency (MHz) 100 1, 2 Limit (db) 24 1, S S Worst Case Margin Worst Case Value PASS MAIN SR MAIN SR Worst Pair NEXT (db) Freq. (MHz) Limit (db) PASS MAIN SR MAIN SR Worst Pair RL (db) Freq. (MHz) Limit (db) PASS MAIN SR MAIN SR Worst Pair ACR-F (db) Freq. (MHz) Limit (db) Worst Pair PS ACR-F (db) Freq. (MHz) Limit (db) Scan QR Code to view data sheet

9 9 part number explanations Basic Series: ABMP 03 T 28M4 G P M** VO * Shell style: 00 : 4 hole square flange, front mount 03 : 4 hole square flange, rear mount SE06 : plug with RFI grounding. Accessory type: T : no accessory. Insert arrangement 1-12Way, see page 10 Grommet: BLANK : no grommet. G : grommet. Contact type: P : pin. S : socket. Modification code: BLANK : standard. M6 - metric tapped holes. M** : consult factory for details. VO: VO : without contacts. (Contacts to be chosen separately) Insulator orientation: N : normal. W, X, Y, Z : alternative orientations.

10 10 insert arrangements views from front face of pin insert Shell size M3 1 Multipole contact Shell size M8 1 Coax contact ABMPC#003 or ABMPC#004 Shell size M5 1 Multipole contact 6 #16 contacts Shell size M6 1 Multipole contact 10 #16 contacts Shell size 28 Shell size M4 2 Multipole contacts 32-M10 3 Multipole contacts 7 #16 contacts Shell size 36 Shell size M2 4 Multipole contacts 36-M7 2 Multipole contacts 2 Coax contacts ABMPC#002 Shell size 40 Shell size M1 7 Multipole contacts 40-M9 6 Coax contacts ABMPC#003 or ABMPC#004 All multiple cavities can also accept Coax contacts ABMPC#001 Replace # with P = Pin or S = Socket NOTES: See contact-planform compatibility chart on page 12 Custom insert arrangements available on request Multipole inserts are not SNCF approved

11 11 multipole contacts Q - Quadrax TR - Triax T - Twinax Internal Contact Size: see Table 1 ABMP # ## #A ## Crimp anvil adaptor for reduced cable OD s see Table 2 P - Pin Contact S - Socket Contact NOTE: Crimp anvil adapter for use on Quadrax and Twinax assemblies only. Table 1: Internal contact size availability CONTACT SIZE (AWG) ABMPQ QUADRAX ABMPTR TRIAX ABMPT TWINAX Table 2: Crimp modification codes OUTSIDE CABLE DIAMETER CODE none C C C3 Multipole pin contact Twinax Triax Quadrax Mod. Code C# Multipole socket contact Twinax Triax Quadrax Standard - No Mod. Code Mod. Code C# Standard - No Mod. Code Hand Crimp Tool Contact sizes 12 and 16 Pneumatic Crimp Tool Contact sizes 12 and 16 Turret Locator Contact sizes 12 and 16 (to locate contacts within a crimp tool) AB Part No: ABBFT8 Supplier DMC part no. FT8 Hand Crimp Tool External Multipole Contacts AB Part No: ABWA27F Supplier DMC part no: WA27F Electric Crimp Tool External Multipole Contacts AB Part No: ABBUH2-5 Supplier DMC part no: UH2-5 Die Sets External Multipole Contacts AB Part No: ABBD51 Supplier Dubuis part no: D51 AB Part No: ABBD55E Supplier Dubius part no: D55E AB Part No: ABT00004

12 12 coax contacts C - Coax ABMP C # ### Variation Code see Table P - Pin Contact S - Socket Contact Coax socket and pin Coax Socket Coax Pin ABMP C S 001 (for illustration purposes) ABMP C P 001 Contact - Planform compatability chart Code Impendence (omhs) Cable type LMR 240 GX_07272_D & GX_07272_D-04 G_ M M M M M M M M * 7 40-M M Tooling INNER CONTACT ABBFT8 ABBUH2-5 Solder Solder BAND STRAP - ABB ABB BAND TOOL - ABB ABB CRIMP TOOL D51 or D DIE SET ABT cavities B and C only * cavities A and C only

13 13 contacts size 16 pin and socket Part Number ØA ØB Conductor CSA mm2 L Pin ABMP KPK P /0.34 ABMP KPK P /0.60 ABMP KPK P / ABMP 16 KPK P /1.50 ABMP KPK P Part Number ØA ØB Conductor CSA mm2 ABMP KLK P /0.34 ABMP KLK P /0.60 ABMP KLK P /0.93 ABMP 16 KLK P /1.50 ABMP KLK P L Socket size 12 pin and socket Part Number ØA ØB Conductor CSA mm2 ABMP KPK P /0.60 ABMP KPK P /0.93 ABMP KPK P /1.50 ABMP KPK P ABMP 12 KPK P /3.00 ABMP KPK P ABMP 12 (40) KPK P L Pin Part Number ØA ØB Conductor CSA mm2 ABMP KLK P /0.60 ABMP KLK P /0.93 ABMP KLK P /1.50 ABMP KLK P ABMP 12 KLK P /3.00 ABMP KLK P ABMP 12 (40) KLK P L Socket

14 14 grommet part numbers and sealing sizes Part Number Contact Arrangement Wire Insulation O/D Min. (mm) Wire Insulation O/D. (mm) ABCIRP 18 M3 G# 1 Multipole contact ABCIRP 20 M8 G# 1 Coax contact ABCIRP 22 M5 G# ABCIRP 22 M6 G# 1 Multipole contact 6 #16 contacts 1 Multipole contact 10 #16 contacts ABCIRP 28 M4 G# 2 Multipole contacts ABCIRP 32 M10 G# 3 Multipole contacts 7 #16 contacts ABCIRP 36 M2 G# 4 Multipole contacts ABCIRP 36 M7 G# 2 Multipole contacts 2 Coax contacts ABCIRP 40 M1 G# 7 Multipole contacts ABCIRP 40 M9 G# 6 Coax contacts # to be replaced by gender - P or S grommet filler Part Number ABMP6GFP Large grommet filler plug Grommet filler plug Sealed using filler plugs Part No. Colour ABB16KFP Blue ABB12KFPF80 Orange To be used if grommet is pierced incorrectly

15 15 panel mounted receptacle- rear mounting 4 Through Holes ØD1 P Panel Thickness ØF Thread C ØG ABMP03T C Om B H E Shell Size ØF Thread Class 2A 18 1 x 20 UNEF B C ØD1 +0,2-0 Threaded Holes (MOD CODE M6) E /8 x 18 UNEF M /4 x 18 UNEF /8 x 18 UNEF /8 x 18 UNEF ØG M /8 x 16 UN M /16 x 16 UNS /16 x 16 UN H P see note Om Min Overlap Mated panel mounted receptacle- front mounting ABMP00T Shell Size ØF Thread Class 2A 18 1 x 20 UNEF B C ØD1 +0,2-0 Threaded Holes (MOD CODE M6) E /8 x 18 UNEF M ØG /4 x 18 UNEF /8 x 18 UNEF /8 x 18 UNEF M /8 x 16 UN M /16 x 16 UNS /16 x 16 UN H P see note Om Min Overlap Mated

16 16 plug connector (style T less accessories) Om H ØF Thread ØC ØG ABMPSE06T E Shell Size C E ØF Thread Class 2A /4 x 18 UNEF ØG 1 x 20 UNEF /8 x 18 UNEF /8 x 18 UNEF /8 x 18 UNEF /8 x 16 UN /16 x 16 UNS /16 x 16 UN H Om Min Overlap Mated

17 17 - accessory options locking backnut for grommet sealing only - LBN Oa ØT ØF Thread ØS2 ØS1 N G Series prefix Shell size ABBP ## LBN Locking back nut Shell Size ØF Thread Class 2B 18 1 x 20 UNEF G N ØS1 ØS2 Min ØT /8 x 18 UNEF /4 x 18 UNEF /8 x 18 UNEF /8 x 18 UNEF /8 x 16 UN /16 x 16 UNS /16 x 16 UN extended armoured cable adaptor metric - EACAM Oa Min Overlap Accessory 7.00 Oa C E D ØA ØB THD ØF THD ØG THD Series prefix Shell size ABBP ## EACAM Extended armoured cable adaptor metric Shell Size ØA ØB THD C D E ØF THD ØG THD Oa x 20 UNEF M16 x 1.5 M25 x /8 X 18 UNEF M16 x 1.5 M25 x /4 X 18 UNEF M25 x 1.5 M32 x /8 X 18 UNEF M25 x 1.5 M32 x /8 X 18 UNEF M32 x 1.5 M40 x /8 X 18 UNEF M32 x 1.5 M40 x /16 x 18 UNS M40 x 1.5 M50 x /16 x 18 UNS M40 x 1.5 M50 x 1.5 7

18 18 - accessory options metal protective caps ABBE**XPCA M32 (with nylon cord) ABBE**XPCAK M32 (with sash chain) ABB**EPCA M32 (with nylon cord) ABB**EPCAK M32 (with sash chain) Shell Size B ØC ØD E E2 F1 F L (approx) Ød1 Min 4.85 Ød2 +0.5, , Om Min Overlap Mated

19 19 - accessory options connector fixing nut plates D B A ØF ØC E A B T Thread Typical on 4 ABB**NP metric ABB**NP imperial Shell Size A B ØC D E ØF Part Number ABB**NP T Thread (Metric) Part Number ABB**NPA T Thread (Imperial) / M3x UNC / M4x UNC panel gasket, non-conductive / conductive front & rear mounted connectors - RPG/S & FPG/S SB**RPG / RPGS - for front mounted connectors T 4 holes ØD ØB A SB**FPG / FPGS - for rear mounted connectors T 4 holes ØD ØB A Shell Size A Min ØB Nominal ØB1 Nominal ØD Min T Nominal 1.00

20 20 - accessory options receptacle mounting detail front mounting receptacle rear mounting receptacle V ØW V ØW1 X X X 4 holes Ød3 (see note) X 4 holes Ød3 (see note) Shell Size Ød3 Ød4 V ØW ØW1 X NOTE: When using threaded connectors use column Ød4

21 21 assembly instructions & tooling list To find our latest assembly instructions please scan the QR code or visit:

22 22 Global Sales Offices North America North America Europe Europe Asia Asia TT electronics Clive House, Queens Road, Weybridge, Surrey, KT13 9XB, UK TT electronics Clive House Queens Road Weybridge, Surrey KT13 9XB, UK

23 Notes:

24 AB Connectors Limited Abercynon, Mountain Ash, Rhondda Cynon Taff, CF45 4SF +44 (0) AB Connectors Ltd AB Connectors

ABCIRP Signal/High Speed Data Connector

ABCIRP Signal/High Speed Data Connector ABCIRP ignal/high peed Modular Bayonet Lock Connector, Plastic Insulator, Multi-pole signal contacts. Traction & Industrial Mil-DTL-515 & VG95234 tyle Reverse Bayonet Connector Low fire hazard materials