DC-DC LED DRIVER WITH DALI INTERFACE MODULE ALD SERIES MLD SERIES

Transcription

1 DC-DC LED DRIVER WITH DALI INTERFACE MODULE ALD SERIES MLD SERIES MLD ALD DLD Approved By: Department Approved By Checked By Written By Enoch Tim Paul Research and Development Department Ovid J.D.Yg Benny Quality Assurance Department 1

2 Content 1. INTRODUCTION 3 2. FEATURES MLD Series ALD Series DLD Series 3 3. TECHNICAL SPECIFICATIONS FOR MLD SERIES 4 4. TECHNICAL SPECIFICATIONS FOR ALD SERIES 6 5. TECHNICAL SPECIFICATIONS FOR DLD SERIES 8 6. MAIN FEATURES AND FUNCTIONS Operating Temperature Range Short Protection SAFETY AND EMISSIONS APPLICATIONS Power De-Rating Curves Test Set-Up Output Ripple and Noise Measurement Dimming Control Output Installation Drawing PART NUMBER MECHANICAL OUTLINE DIAGRAMS MLD Mechanical Outline Diagrams ALD Mechanical Outline Diagrams DLD Mechanical Outline Diagrams 14 2

3 1. Introduction MLD series is a constant current LED DC driver, DALI compatible with multiple outputs. ALD series is a constant current LED DC drive, DALI compatible with single outputs. DLD series is a constant current LED DC drive. For example tube light, panel light, down light, Hi-bay, flood light and street light. When you look at multiple outputs model, MLD are available with output current 700mA, 1000mA and 1400mA. When you look at single output model, ALD and DLD provides output current 350mA, 700mA,1000mA and 1400mA. MLD, ALD and DLD also features short circuit protection, compact size, high reliability and very high efficiency 96% (typical). 2. Features 2-1. MLD Series Wide Input Range LED Driver Current up to 1400mA Provides Multi-cannel of LED Lighting Synchronization Controls Constant Current Dimming Control (PWM mode) Option Auxiliary Power 2-2. ALD Series LED Driver Current up to 1400mA Constant Current Output Compatible to the DALI Standard High Efficiency up to 95% Continuous Short Circuit Protection DIP24 package High Reliability IP67 Protection 2-3. DLD Series LED Driver Current up to 1400mA Constant Current Output Digital PWM Dimming Analog Dimming Control High Efficiency up to 96% Continuous Short Circuit Protection DIP16 package and Wired Version High Reliability IP67 Protection 3

4 3. Technical Specifications For MLD Series (All specifications are typical at nominal input, full load at 25 unless otherwise noted.) ABSOLUTE MAXIMUM RATINGS Input Voltage MLD4-C MLD6-C Others Operating Temperature see derating curve All Storage Temperature All Temperature Coefficient Tc=0 to 50 All ±0.05 %/ INPUT CHARACTERISTICS Operating Voltage Range Input Under Voltage Lockout Turn-On Voltage Threshold Turn-Off Voltage Threshold Input Surge Voltage 1 second OUTPUT CHARACTERISTIC MLD4-C MLD6-C Others MLD4-C140 MLD6-C Others 4.0 MLD4-C140 MLD6-C Others 3.7 MLD4-C140 MLD6-C Others 65 MLD4-C MLD4-C Output Operating Voltage V in=nominal Vin, I o=i o_max Tc=25 MLD4-C MLD6-C Vdc MLD6-C MLD6-C MLD4-C *4 MLD4-C *4 Output Rated Current V in=nominal V in, Full Load Tc=25 MLD4-C *4 MLD6-C *6 ma MLD6-C *6 MLD6-C *6 4

5 Output Rated Power/Channel V in=nominal V in, V o=2-57vdc Io=I o_max. V in=nominal V in, V o=8-33vdc Io=I o_max. MLD4-C070 MLD6-C070 MLD4-C100 MLD6-C100 MLD4-C140 MLD6-C140 Output Constant Current Accuracy 3V<V in-v out<30 to keep current accuracy All ±5 % Current Load Regulation measured from high line to low operating voltage All ±5 % Current Line Regulation measured from high line to low line All ±5 % Output Voltage Ripple and Noise Peak-to-Peak 24 V o=xx, 20MHz bandwidth 0.1uF ceramic with 100% output current 36 V o=xx, 20MHz bandwidth 0.1uF ceramic with 100% output current MLD4-C140 MLD6-C Others 500 Auxiliary Power Vin> V Start-Up Time Vin=Nominal, Full Load All 60 ms DALI Control Output Current Range All % EFFICIENCY 100% Load All 96 % GENERAL SPECIFICATIONS Switching Frequency MLD4-C140 MLD6-C Others 300 Operating Humidity All % Operating Altitude All 3000 m Vibration 2G 60min./1cycle, period for 3hours, 3 axis All Hz Shock half sine, 6 axes, 11ms, each axis 3 times All 30 g MTBF Weight Ambient temperature is 25 per MIL- HDBK-217F All TBD MLD4-CXXX 145 MLD6-CXXX 160 W mv KHz K hours grams 5

6 4. Technical Specifications For ALD Series (All specifications are typical at nominal input, full load at 25 unless otherwise noted.) ABSOLUTE MAXIMUM RATINGS Input Voltage ALD-C Others Operating Temperature see derating curve All Storage Temperature All Temperature Coefficient Tc=0 to 50 All ±0.05 %/ INPUT CHARACTERISTICS Operating Voltage Range Input Under Voltage Lockout Turn-On Voltage Threshold Turn-Off Voltage Threshold ALD-C Others ALD-C Others 4.0 ALD-C Others 3.7 ALD-C Input Surge Voltage 1 second Others 65 OUTPUT CHARACTERISTIC ALD-C Output Operating Voltage V in=nominal Vin, I o=i o_max Tc=25 ALD-C ALD-C Vdc ALD-C ALD-C Output Rated Current V in=nominal V in, Full Load Tc=25 ALD-C ALD-C ma ALD-C ALD-C Output Rated Power V in=nominal V in, V o=2-57vdc Io=I o_max. ALD-C ALD-C W V in=nominal V in, V o=8-33vdc Io=I o_max. ALD-C Output Constant Current Accuracy 3V<V in-v out<30 to keep current accuracy All ±5 % Current Load Regulation measured from high line to low operating voltage All ±5 % Current Line Regulation measured from high line to low line All ±5 % Output Voltage Ripple and Noise Peak-to-Peak 36 V o=xx, 20MHz bandwidth 0.1uF ceramic with 100% output current 24 V o=xx, 20MHz bandwidth 0.1uF ceramic with 100% output current ALD-C ALD-C070 ALD-C ALD-C mv 6

7 Start-Up Time Vin=Nominal, Full Load All 60 ms DALI Control Output Current Range All % EFFICIENCY 100% Load All 96 % GENERAL SPECIFICATIONS Switching Frequency ALD-C Others 300 KHz Operating Humidity All % Operating Altitude All 3000 m Vibration 2G 60min./1cycle, period for 3hours, 3 axis All Hz Shock half sine, 6 axes, 11ms, each axis 3 times All 30 g MTBF Ambient temperature is 25 per MIL- HDBK-217F Weight All 18 grams All TBD M hours 7

8 5. Technical Specifications For DLD Series (All specifications are typical at nominal input, full load at 25 unless otherwise noted.) ABSOLUTE MAXIMUM RATINGS Input Voltage DLD-C Others Operating Temperature see derating curve All Storage Temperature All Temperature Coefficient Tc=0 to 50 All ±0.05 %/ INPUT CHARACTERISTICS Operating Voltage Range Input Under Voltage Lockout Turn-On Voltage Threshold Turn-Off Voltage Threshold DLD-C Others DLD-C Others 4.0 DLD-C Others 3.7 DLD-C Input Surge Voltage 1 second Others 65 OUTPUT CHARACTERISTIC DLD-C Output Operating Voltage V in=nominal Vin, I o=i o_max Tc=25 DLD-C DLD-C DLD-C DLD-C Output Rated Current V in=nominal V in, Full Load Tc=25 DLD-C DLD-C ma DLD-C DLD-C Output Rated Power V in=nominal V in, V o=2-57vdc Io=I o_max. DLD-C DLD-C W V in=nominal V in, V o=8-33vdc Io=I o_max. DLD-C Output Constant Current Accuracy 3V<V in-v out<30 to keep current accuracy All ±5 % Current Load Regulation measured from high line to low operating voltage All ±5 % Current Line Regulation measured from high line to low line All ±5 % Output Voltage Ripple and Noise Peak-to-Peak 36 V o=xx, 20MHz bandwidth 0.1uF ceramic with 100% output current 24 V o=xx, 20MHz bandwidth 0.1uF ceramic with 100% output current DLD-C DLD-C070 DLD-C DLD-C mv 8

9 Start-Up Time Vin=Nominal, Full Load All 60 ms EFFICIENCY 100% Load All 96 % GENERAL SPECIFICATIONS Switching Frequency DLD-C Others 300 KHz Operating Humidity All % Operating Altitude All 3000 m Vibration 2G 60min./1cycle, period for 3hours, 3 axis All Hz Shock half sine, 6 axes, 11ms, each axis 3 times All 30 g MTBF Ambient temperature is 25 per MIL- HDBK-217F Weight All 18 grams PWM Dimming SPECIFICATIONS (Leave Open if not Use) Input Voltage Range TTL logic compatibility All 5 All TBD M hours Threshold Voltage All Module On All 1.75 Module Off All 0.5 Switching Frequency All 1 KHz Output Current Range All % Minimum On Time All 100 ns Analogue Dimming SPECIFICATIONS (Leave Open if not Use) Control Voltage Range DLD-C Others Analogue Pin Drive Current All 0.4 ma 9

10 6. Main Features and Functions 6.1 Operating Temperature Range The highly efficient design of MLD series module has resulted in their ability to operate within ambient temperature environments from -40 to 71. The derating curve was drawn from the MLD module. The highly efficient design of ALD and DLD series module has resulted in their ability to operate within ambient temperature environments from -40 to 85. The derating curve was drawn from the ALD and DLD module. 6.2 Short Protection The MLD, ALD and DLD Series provide fully continuous short-circuit protection. The unit will auto recover until the short circuit is removed. 7. Safety and Emissions CE EMI EN55015 Class B EMS EN61547, EN , 3, 4, 6, 8 8. Applications 8.1 Power De-Rating Curves The operating temperature range of MLD series is -40 to 71. When operating the MLD series, proper derating is needed. The maximum ambient temperature under any operating condition should not exceed 71.The following chart is the derating curve of MLD series. The operating temperature range of ALD and DLD series is -40 to 85. When operating the MLD series, proper derating is needed. The maximum ambient temperature under any operating condition should not exceed 85.The following chart is the derating curve of ALD and DLD series. MLD Series Power De-Rating Curves Load(%) A 0.7A/1A Ambient Temperature( ) Figure 1. Typical Output power of MLD ALD Series Power De-Rating Curves Load(%) mA 700mA 1000mA 1400mA Ambient Temperature( ) Figure 2. Typical Output power of ALD DLD Series Power De-Rating Curves Load(%) Test Set-Up 350mA 700mA 1000mA 1400mA Ambient Temperature( ) Figure 3. Typical Output power of DLD The basic test set-up to measure parameters such as efficiency, line regulation and load regulation is shown in Figure 4 AC Supply Pin Efficiency L N +Vo -Vo Figure 4. MLD, ALD and DLD Series Test Setup Load regulation and line regulation The value of efficiency is defined as: Vo Io η = Pin 100% V A Load 10

11 Where: Vo is output voltage, Io is output current, Pin is input power, The value of load regulation is defined as: I high I low Load. reg = 100% I low Where: I high is the high output current of nominal input voltage I low is the low output current of nominal voltage The value of line regulation is defined as: I HL I LL Line. reg = 100% I Where: I HL is the output current of maximum input voltage at full load. LL I LL is the output current of minimum input voltage at full load. DALL Lighting Application DLD Series Lighting Application Figure 7 Installation Drawing Figure 8 Installation Drawing Lighting Wall Application 8.3 Output Ripple and Noise Measurement The test set-up for noise and ripple measurements is shown in Figure 4. Measured method: 20MHz band width 0.1uF ceramic with 100% output current for MLD, ALD and DLD Series Figure 9 Installation Drawing Dimming Controlled by Analog Voltage Dimming Controlled by Analog Voltage Figure 5. Output Voltage Ripple and Noise Measurement Set-Up 8.4 Dimming Control Output Installation Drawing MLD Series Example Circuit Connection of MLD4 module for driving 4 LED Luminaries Analog Voltage (V) Output Current (%) DLD-C140 Analog Voltage (V) Figure 10 Installation Drawing Output Current (%) Others ALD Series Figure 6 Installation Drawing 11

12 9. Part Number MLD X-XXX A with Aux. Power for MLD4 only Series Name 4: 4 Output 6: 6 Output C070: Output Current 700mA C100: Output Current 1000mA C140: Output Current 1400mA ALD-XXX XX Blank: pin version LW: wire version Series Name C035: Output Current 350mA C070: Output Current 700mA C100: Output Current 1000mA C140: Output Current 1400mA DLD-XXX XX Blank: pin version LW: wire version Series Name C035: Output Current 350mA C070: Output Current 700mA C100: Output Current 1000mA C140: Output Current 1400mA 12

13 10. Mechanical Outline Diagrams 10.1 MLD Mechanical Outline Diagrams MLD/LD/DLD SERIES DC-DC LED DRIVER 10.2 ALD Mechanical Outline Diagrams All Dimensions in Inches[mm] Tolerance Inches:x.xx=±0.02,x.xxx=±0.010 Millimeters: x.x=±0.5, x.xx=±0.25 ALD-CXXX [31.75] ALD-CXXXLW [31.75] TOP View 0.80 [20.3] 0.80 [20.3] 0.50 [12.7] 0.20 [5.0] 3.94 [100.00] 0.50 [12.7] ALD-CXXX 1 2&3 9 ALD CONNECTION ALD-CXXXLW 1 (Green) 3 (Black) 9 (Brown) Function PWM/ON/OFF -V Input DA [25.40] 0.08 [1.9] (Brown) 14 (Yellow) DA +V Output [2.54] [15.24] Bottom View [2.5] Bottom View & (Blue) 22 (Red) 24 (White) -V Output +V Input Analogue Dimming 13

14 10.3 DLD Mechanical Outline Diagrams NOTE:Pin Size is 0.020"Inch (0.5mm) DIA ±0.05 All Dimensions In Inches(mm) Tolerance Inches:x.xx=±0.02, x.xxx=±0.010 Millimeters:x.x=±0.5, x.xx=±0.25 MLD/LD/DLD SERIES DC-DC LED DRIVER DLD-L 1.28[32.5] DLD-LW 1.28[32.5] 0.40[10.1] 0.66[16.8]?0.020[0.05] 11pl. 0.15[3.8] 0.460[11.68] 0.40[10.1] 100±10mm 0.100[2.54] 0.66[16.8] 0.09[2.28] 1.100[27.94] Bottom View ±2mm Bottom View 13 DLD-CXXX 1&2 3 4 DLD Connections DLD-CXXXLW Function 1(Black) -V Input 3(White) Analogue DIMming 4(Green) PWM/ON/OFF 12(Blue) -V Output 13(Yellow) +V Output 22(Brown) Vref/NP 11&12 13& &24 24(Red) +V Input NP: No Pin for DLD-C [2.54] CINCON ELECTRONICS CO., LTD. Headquarters: 14F, No.306, Sec.4, Hsin Yi Rd. Taipei, Taiwan Tel: Fax: support@cincon.com.tw Web Site: Factory: No. 8-1, Fu Kung Rd. Fu Hsing Industrial Park Fu Hsing Hsiang, Chang Hua Hsien, Taiwan Tel: Fax: Cincon North America: 1655 Mesa Verde Ave. Ste 180 Ventura, CA Tel: Fax: info@cincon.com 14