MIW3000 Series EMI. 5-6W, Wide Input Range DIP, Single & Dual Output DC/DC Converters MINMAX. Block Diagram. Key Features
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1 -6W, Wide Input Range DIP, Single & DC/DC s Key Features Efficiency up to 10 Isolation MTBF > 1,000,000 Hours 2:1 Wide Input Range UL19 Safety Approval Complies with EN22 Class A Temperature Performance -40 to +71 Industry Standard Pinout UL 94V-0 Package Material Internal SMD Construction Minmax's MIW3000-Series Power modules are low-profile dc-dc converters that operate over input voltage ranges of 4.-7, 9-18, and 36-7 which provide precisely regulated output voltages of 3.3V, V, V, 1V, {V, {V and {1. The -40 to +71 operating temperature range makes it ideal for data communication equipments, mobile battery driven equipments, distributed power systems, telecommunication equipments, mixed analog/digital subsystems, process/machine control equipments, computer peripheral systems and industrial robot systems. The modules have a maximum power rating of 6W and a typical full-load efficiency of, continuous short circuit, ma output ripple, EN22 Class A conducted noise compliance minimize design-in time, cost and eliminate the need for external filtering. 10 I/O Isolation High Power Density More Power EMI EN22 2:1 Wide Range Block Diagram LC Filter +Vo LC Filter +Vo Com. -Vo -Vo PFM Isolation Ref.Amp PFM Isolation Ref.Amp 1 REV:0 0/04
2 Model Selection Guide Model Number MIW3011 MIW30 MIW3013 MIW3014 MIW301 MIW3016 MIW3017 MIW3021 MIW3022 MIW3023 MIW3024 MIW302 MIW3026 MIW3027 MIW3031 MIW3032 MIW3033 MIW3034 MIW303 MIW3036 MIW3037 MIW3041 MIW3042 MIW3043 MIW3044 MIW304 MIW3046 MIW3047 Input Voltage (4. ~ 7 ) ( 9 ~ 18 ) 24 ( 18 ~ 36 ) 48 ( 36 ~ 7 ) { {1 { {1 { { { { {1 Absolute Maximum Ratings Input Surge Voltage ( 0 ms ) Humidity Cooling Operating Temperature Operating Temperature Storage Temperature Conducted EMI Internal Power Dissipation Output Voltage { { { Input Models Input Models 24 Input Models 48 Input Models Lead Temperature (1.mm from case for 10 Sec.) Environmental Specifications Conditions Ambient Case Output Current ma {0 {2 { {0 {2 { {0 {2 { {0 {2 { Free-Air Convection EN22 Class A ma 2 {2 {. {10 2 {2 {. {10 2 {2 {. {10 2 {2 {. {10 Exceeding the absolute maximum ratings of the unit could cause damage. These are not continuous operating ratings , ma (Typ.) Notes : Input ma (Typ.) 3 Reflected Ripple Current ma (Typ.) (Typ.) Specifications typical at Ta=+2, resistive load, nominal input voltage, rated output current unless otherwise noted. 2. Transient recovery time is measured to within 1 error band for a step change in output load of 7 to. 3. Ripple & Noise measurement bandwidth is 0- MHz. 4. These power converters require a minimum output loading to maintain specified regulation.. Operation under no-load conditions will not damage these modules; however, they may not meet all specifications listed. 6. All DC/DC converters should be externally fused at the front end for protection. 7. Other input and output voltage may be available, please contact factory. 8. Specifications subject to change without notice. REV:0 0/04 2
3 Input Specifications Start Voltage Under Voltage Shutdown Reverse Polarity Input Current Short Circuit Input Power Input Filter Model V Input Models V Input Models 24V Input Models 48V Input Models V Input Models V Input Models 24V Input Models 48V Input Models All Models Typ Pi Filter A mw Output Specifications Output Voltage Accuracy Output Voltage Balance Line Regulation Regulation Ripple & Noise (MHz) Ripple & Noise (MHz) Ripple & Noise (MHz) Over Power Protection Transient Recovery Time Transient Response Deviation Temperature Coefficient Output Short Circuit Conditions, Balanced s Vin= to Io= to Over Line, & Temp. 2 Step Change 1 Continuous Typ. {0. {0. {0.1 {0.3 1 {2 {0.01 {1.0 {2.0 {0.3 { {6 {0.02 mv P-P mv P-P mv rms us / General Specifications Isolation Voltage Rated Isolation Voltage Test Isolation Resistance Isolation Capacitance Switching Frequency MTBF Conditions Seconds Flash Tested for 1 Second 0 KHz,1V 2, Ground Benign ,000 Typ M[ pf KHz K Hours Capacitive Models by Vout Maximum Capacitive # For each output 3.3V 60 V 60 V 60 1V 60 {V # 0 {V # 0 {1V # 0 uf 3 REV:0 0/04
4 Input Fuse Selection Guide V Input Models V Input Models 3000mA Slow - Blow Type 10mA Slow - Blow Type 24V Input Models 0mA Slow - Blow Type 48V Input Models 3mA Slow - Blow Type Input Voltage Transient Rating Vin ( ) uS 48 Input Models 24 Input Models Input Models Input Models us 1mS 10mS ms REV:0 0/04 4
5 Efficiency () Efficiency () Low Nom High Low Nom High Input Voltage (V) Input Voltage (V) Efficiency vs Input Voltage ( ) Efficiency vs Input Voltage ( ) Efficiency () Efficiency () Current () Current () Efficiency vs Output ( ) Efficiency vs Output ( ) LFM 400LFM Output Power () 40 Natural convection 0LFM Ambient Temperature Derating Curve REV:0 0/04
6 Test Configurations Input Reflected-Ripple Current Test Setup Input reflected-ripple current is measured with a inductor Lin (4.7uH) and Cin (2uF, ESR < 1.0[ at KHz) to simulate source impedance. Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-0 KHz. Overcurrent Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back into its specified range. Input Source Impedance To Oscilloscope + + Lin Battery Cin Current Probe The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Peak-to-Peak Output Noise Measurement Test Use a 0.47uF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0- MHz. Position the load between mm and 7 mm from the DC/DC. Copper Strip Scope Resistive Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0[ at KHz) capacitor of a 10uF for the V input devices, a 3.3uF for the V input devices and a 2.2uF for the 24V and 48V devices. + DC Power Source - + Cin Output Ripple Reduction Com. Copper Strip Scope Scope Resistive A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 3.3uF capacitors at the output. + Design & Feature Considerations Maximum Capacitive DC Power Source - The MIW3000 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. For optimum performance we recommend 0uF maximum capacitive load for dual outputs and 60uF capacitive load for single outputs. The maximum capacitance can be found in the data sheet. + DC Power Source - Com. REV:0 0/04 6
7 Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below C. The derating curves are determined from measurements obtained in an experimental apparatus. Position of air velocity probe and thermocouple 1mm / 0.6in mm / 2in Air Flow DUT 7 REV:0 0/04
8 Mechanical Dimensions 31.8 [1.2 Connecting Pin Patterns Top View ( 2.4 mm / 0.1 inch grids ) 4.1 [0.16 Side 10.2 [ [ [0. 4. [ Bottom [ [ [0. Tolerance Pin Millimeters X.X{0.2 X.XX{0.13 {0.0 Inches X.XX{0.01 X.XXX{0.00 {0.002 Pin Connections Physical Characteristics Pin No Pin NC +Vout -Vout Common -Vout +Vout Common Case Size Case Material Weight Flammability 31.8*.3*10.2 mm : 1.2*0.*0.40 inches : Metal With Non-Conductive Baseplate : 16.9g : UL94V-0 NC: No Connection The MIW3000 converter is encapsulated in a low thermal resistance molding compound that has excellent resistance/electrical characteristics over a wide temperature range or in high humidity environments. The encapsulant and unit case are both rated to UL 94V-0 flammability specifications. Leads are tin plated for improved solderability. REV:0 0/04 8
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