MAGTROL. DI Series Displacement Transducers. DI Data Sheet. Features
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1 ata Sheet Series isplacement Transducers Features Large measuring range: Piston displacements from 50 to 1000 mm; 80 to 250 mm for 63X models urrent-based output signal (4 to 20 ma) for displacement uilt-in temperature measurement Very long life: No moving parts and therefore no wear of components (ddy-current principle) Slim measuring system allowing large measuring range Insensitive to metallic impurities in the working fluid High shock and vibration resistance apable of withstanding pressures up to 450 bar Robust construction, designed for permanent operation in hydraulic systems Standard temperature version, up to 80 ( 5XX) High temperature versions, up to 125 ( 60X and 61X) or up to 200 ( 63X) M susceptibility conforms to uropean standards 505 / / / / 011 SRIPTION Magtrol s line of isplacement Transducers provide contactless measurement of absolute piston position in hydraulic and pneumatic cylinders and other applications. Their robust construction, large insensitivity to shocks and very long life (due to no moving parts and therefore no wear of components) make them both cost effective and very reliable. Magtrol transducers offer a wide range of operational temperatures and admissible pressure resistance for even the most demanding applications. The transducer provides a direct 420 ma output signal corresponding to the measuring range, as well as V temperature output. As an option Magtrol offers the ST 113 Signal onverter, which allows the complete chain to be calibrated according to the specific needs, either in current or voltage output. Applications The series of displacement transducers were developed principally for OM applications in the hydraulic industry. They enable the direct and reliable measurement of the position of: Hydraulic ylinders Steam Inlet Valves ontrol Valves Propellers Servo ontrols Stone rushers Their design is such that the installation cost is kept to a minimum. This cost-effectiveness results from the limitation to one fixed standard signal of 4 to 20 ma with very precise determination of the measurement interval (from 0 to full scale) on the sensing element. ASI onfiguration SPLAMNT TRANSUR Power Supply: 20 to 32 V / min 70 ma isplacement: 4 to 20 ma 20 to 4 ma ( 63X transducers only) Temperature: 7.5 V ±80 mv at mv/ ( 5XX) 7.5 V ±60 mv at mv/ ( 6XX)
2 Specifications Operating Principles ddy-urrent Principle Magtrol isplacement Transducers use the principle of ddycurrent measurement. An aluminum tube moves along the transducer s coil changing the induced ddy-current losses, thus changing the coil impedance. An electronic circuitry housed in the transducer head, transforms the information of the measuring tube position into a linear signal. This circuitry uses modern SM (surface-mounted device) technology, giving it robustness and reliability. The sensor is actively compensated for temperature changes. haracteristics of the Output Signal Series isplacement Transducers have a basic 3-wire configuration, providing a 420 ma current (204 ma for 63X transducers) proportional to the position of the aluminum tube. An indication of the temperature within the probe is also provided as a voltage output. In closed-loop systems, a specific piston position can be repeatedly achieved with a precision better than 0.05 full scale (i.e. better than 50 µm for a measuring range of 1 m). Output Signal Receptacle 20 ma Z.P. = Zero position.p. = nd position 4 ma Z.P. oil.p. Piston Position MOLS / / / 011 Head MOL 505 / ma Output Signal Z.P. = Zero position.p. = nd position Linear measuring range Measuring Tube 4 ma Z.P..P. Piston Position Output Signal 20 ma Z.P. = Zero position.p. = nd position Linear measuring range 4 ma Z.P..P. Piston Position MOLS / 021 Linear measuring range
3 Specifications MASURMNT RANGS * Rated Values Zero Position Full-scale Position OUTPUT SIGNAL ** isplacement Output: Zero Full Scale Admissible Load Frequency Response Accuracy: Linearity rror Resolution Repeatability White noise on output current Temperature Influence: On Zero On Sensitivity On rift (zero sensitivity) Supply Voltage Influence: On isplacement Measurement On Temperature Measurement Temperature Output: Offset Voltage Temperature Signal Output Resistance POWR SUPPLY Supply Voltage onsumption onnection Version: Standard Temperature High Temperature Series: 5XX 60X and 61X 63X 50, 100, 160, 250, 300, 400, 630 and 1000 mm, according to dimension on drawing 50 and 100 mm, according to dimension on drawing 80, 130, 200 and 250 mm, according to dimension on drawing efined by inserting the transducer probe into the measurement tube as far as X min efined by inserting the transducer probe into the measurement tube as far as X max urrent source with imposed 4 to 20 ma signal. The output current is independent of the load resistance, provided it remains within limits. Adjusted to 4 ma ±0.08 ma Adjusted to 20 ma ±0.15 ma 0 to 500 Ω 0 to 1000 Hz (-1 d) with 4th-order utterworth-type response 7.5 V ±80 mv at mv/, accuracy ±5% typically (±10% max.) 1 kω 0.5%, typically < 1% of FS < 0.05 of FS < 0.05 of FS < 0.2 µa eff / Hz ( to 1 khz) < 150 ppm/ of FS < 150 ppm/ of FS < 1.5% of FS over the entire operating temperature range < 10 ppm of FS for 1 V variation ( to 100 Hz) < 0.1 over the range 20 to 32 V 7.5 V ±60 mv at mv/, accuracy ±10% typically (±20% max.) 1 kω 20 to 32 V 70 ma Watertight 5-pole bayonet connector; Watertight mating plug (straight or elbowed) Adjusted to 20 ma ±0.08 ma Adjusted to 4 ma ±0.15 ma 0 to 500 Ω 0 to 820 Hz (-1 d) with 4th-order utterworth-type response 7.5 V ±60 mv at mv/, accuracy ±10% typically (±15% max.) 1 kω 7 silicon wires: 0.09 mm² length: 0.6 m Protection Against Polartiy Inversion No danger to the transducer in event of incorrect connection NVIRONMNTAL Operating Temperature -40 to to 125 Measuring Rod: -40 to 200 lectronics: -40 to 125 Storage Temperature -45 to 130 Maximum Admissible Pressure 450 bar Admissible Shock Half-sine, duration 3 ms, radial 100 g, axial 300 g Protection lass IP 66, according to N M According to N (Generic mission Standard) and N (Generic Immunity Standard) * Refer to drawings on pages 4 and 5. ** alibrated standard signal. Transducer and measuring tube are calibrated in the factory for above-mentioned standard measuring ranges.
4 imensions NOT: Original dimensions are in Metric units. All dimensions listed on this data sheet have been converted to nglish units, rounded up 2 or 3 decimal places. MOLS /011 and /011 J K 6 60 P X min X max ØA ØF ØQ ØR N H G Linear Measuring Range M L Model units ØA ØF G H J K L M N P ØQ ØR Weight** 505/011* 510/011* 511/011* 512/011* 513/ / / /011* 605/ /011 mm m kg in / lb mm m kg in / lb mm m kg in / lb mm m kg in / lb mm m kg in / lb mm m kg in / lb mm m kg in / lb mm m ~105 ~ kg in / lb mm m kg in / lb mm m kg in / lb * These transducers are sometimes available with the same head as the 505/111 Please consult your Magtrol sales representative. ** Actual weight (in kg) is slightly less than figures given.
5 imensions MOLS / m Silicon Wires (0.09 mm²) Shrinksleeving ØQ X min X max R (2) ØJ ØF ØA K N P S H G (max.) Linear Measuring Range M L NOT: The cover may have a ±30 angular position shift. Model units ØA ØF G H 630/021 mm m ±0.05 in / / /021 mm m ±0.05 in / / /021 mm m ±0.05 in / / /021 mm m ±0.05 in / / Model units ØJ K ØL M N P ØQ R S Weight 630/021 mm M kg in lb 631/021 mm M kg in lb 632/021 mm M kg in lb 633/021 mm M kg in lb MOL 505/111 K ØF X min X max ØA A J H G Linear Measuring Range L Model units ØA ØF G H J K L Weight** mm m kg 505/111 in / lb
6 Specifications Wiring iagrams 5XX, 60X and 61X Transducers A red blue white green Shield 1 µf ceramic or short-circuit } } Supply 20 to 32 V (min. 70 ma) To the associated electronic circuitry (control, display, detection) Temperature monitoring 63X Transducers MASURING OIL ONTIONR red blue white yellow black green green Supply V (20 to 32 V) ommon (0 V) I I Xmin = 20 ma out I Xmax = 4 ma Rod Temp mv/ ase PT Ω 3850 ppm/ Tube imensions Measurement Tube Magtrol supplies the displacement transducer with the appropriate measurement tube, which is manufactured from N AW T6 aluminum (Al Mg Si 0.5). This ensemble constitutes the calibrated system (4 to 20 ma; 20 to 4 ma for 63X). Tube in Transducer Model Outer iameter Inside iameter Length mm in mm in mm in Part Number * 505 / ± / / ± / / ± / / ± / / ± / / ± / / ± / / ± / / ± / / ± / / ± / / ± / / ± / / ± / / ± / * Measuring tubes can be ordered separately, if needed, but are included with initial displacement transducer purchase.
7 Ordering Information Options and Accessories FOR MOLS /011 AN /011 5-Pole Mating Plug A F Ø Ø F Accessory Ordering Information 4-ore onnection able: Model K-414 ONNTION AL ASSMLY (K-414 cable with 5-pole mating plug) Ø STRAIGHT Ø RIGHT-ANGL (90 ) Plug Type units A Ø Ø F Part Number Straight mm in Right-angle mm in Part Number: H 14 / 0 1 Mating Plug Straight 4 Right-Angle (90 ) 5 able Length 3 m 1 5 m 2 10 m 3 System Options ST 113 Signal onverter The ST 113 is a signal converter for transducers delivering a signal of 4 to 20 ma. ither a voltage-based signal (I/V conversion) or a current-based signal (I/I) can be chosen as the converter output, along with signal inversion if required. A wide variety of offset and gain values can be selected, matching many different applications. The use of micro switches (P switches) and potentiometers enable easy on-site adjustments and the independent settings make it possible to calibrate the ST 113 in one displacement, from the minimal to the maximum position of the jack. A transmission OK output enables the electrical connection between the transducer and the ST 113 converter to be checked, thus allowing the system to be used in applications where safety is important. This operation is simply carried out by measuring the current coming from the transducer. An anomaly is indicated by the opening of the output transistor. The ST 113 power supply input features a galvanic separation to electrically isolate the power supply ground from the measuring chain ground. The ST 113 circuitry is available with either a plastic housing, for mounting on a N rail, or housed in aluminum IP 65. Ordering Information escription Model Signal onverter I/V and I/I: with plastic housing ST 113 / 011 with aluminium IP 65 housing ST 113 / 021 ue to the continual development of our products, we reserve the right to modify specifications without forewarning. Magtrol Inc 70 Gardenville Parkway uffalo, New York USA Phone: Fax: mail: magtrol@magtrol.com Magtrol SA entre technologique Montena 1728 Rossens / Fribourg, Switzerland Phone: 41 (0) Fax: 41 (0) mail: magtrol@magtrol.ch Subsidiaries in: Germany France Great ritain hina Worldwide Network of Sales Agents -US 11/06
SIGNAL CONVERTER I/V AND I/I CST 113
INSTRUCTION MANUAL SIGNAL CONVERTER I/V AND I/I P/N 623.005 E ( MACST113-01/E ) Copyright Magtrol SA, 1997 All rights reserved Published and printed by Magtrol SA in Fribourg, Switzerland The information
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