Military COTS. 28 V DC-DC VI Chip Modules

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Owen Evans
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1 Military OT 28 V D-D VI hip Modules

Pre-Regulator Module Input: 16 50 Vdc Output: 26 50 Vdc Power: 120 W 1.3 MHz switching frequency Efficiency: 95% Operation: 55 to +125 Weight: 0.

Efficiency: Up to 96.5% Operation: 55 to +125 Weight: 0.

twelve voltage division ratios to supply up to 100 A or 120 W from 1 50 Vdc.

LITED ON PAKING MATERIAL & DATAHEET Out +Out D N O G VH Regulation 26 50 Vdc (36 Vdc nominal) In P V TM +In MADE IN A MV036F120M010 AP3826PRJ836337 U.. PAT.

converter, but with breakthrough performance and flexibility in a rugged, miniature package.

Designator onfiguration F = J Lead T = Through Hole PRM = Nominal Factorized Bus VTM = Output Voltage Designator (= V OUT x 10) Product Grade Temperatures (

2 Pre-Regulator Module Input: Vdc Output: Vdc Power: 120 W 1.3 MHz switching frequency Efficiency: 95% Operation: 55 to +125 Weight: 0.5 oz (15 g) Regulation PRM The PRM accepts a wide input of Vdc and provides a nominal 36 Vdc factorized bus voltage (Vf) controllable over Vdc to regulate the VTM output. VTM Voltage Transformation Module Isolated output: 1 50 Vdc Power: Up to 100 A or 120 W 1 µs transient response 3 MHz effective switching frequency Efficiency: Up to 96.5% Operation: 55 to +125 Weight: 0.5 oz (15 g) Transformation and Isolation The VTM puts isolated current multiplication and voltage division directly at the point of load and is available in twelve voltage division ratios to supply up to 100 A or 120 W from 1 50 Vdc. D-D onversion Using PRM and VTM Vdc (28 Vdc nominal) In +In PR N IL TM P V MADE IN A AP8942PRK U.. PAT. LITED ON PAKING MATERIAL & DATAHEET Out +Out D N O G VH Regulation Vdc (36 Vdc nominal) In P V TM +In MADE IN A MV036F120M010 AP3826PRJ U.. PAT. LITED ON PAKING MATERIAL & DATAHEET Isolation & Transformation 1 50 Vdc Together, the PRM and the VTM chip set provides the full functionality of a D-D converter, but with breakthrough performance and flexibility in a rugged, miniature package. Part Numbering hart, PRMs and VTMs VTM PRM MP 028 F 036 M 12 AL MV 036 F 120 M 010 MP= Pre-Regulator Module MV= Voltage Transformation Module Input Voltage Designator onfiguration F = J Lead T = Through Hole PRM = Nominal Factorized Bus VTM = Output Voltage Designator (= V OUT x 10) Product Grade Temperatures ( ) torage: 65 to +125 Operating: 55 to +125 (Junction) PRM = Output Power Designator (= P f /10 ) VTM = Output urrent Designator (= I OUT ) AL = Adaptive Loop (PRM) Desired Load VTM Max VTM Voltage (Vdc) Part Number Output urrent (A) 1.0 MV036F011M MV036F011M MV036F015M MV036F015M MV036F022M MV036F030M MV036F045M Desired Load VTM Max VTM Voltage (Vdc) Part Number Output urrent (A) 10 MV036F090M MV036F120M MV036F180M MV036F240M MV036F240M MV036F360M MV036F360M

3 Application Examples In +In PR N IL TM P V In P V TM +In 28 Vdc MADE IN A MADE IN A 39.6 Vdc +3.3 Vdc, 35 A MV036F030M040 Tightly Regulated ingle Output U.. PAT. LITED ON PAKING MATERIAL & DATAHEET Out +Out D N O G VH U.. PAT. LITED ON PAKING MATERIAL & DATAHEET In +In PR N IL TM P V In P V TM +In MADE IN A MADE IN A 28 Vdc 36 Vdc +12 Vdc, 75 W MV036F120M010 U.. PAT. LITED ON PAKING MATERIAL & DATAHEET U.. PAT. LITED ON PAKING MATERIAL & DATAHEET Out +Out D N O G VH Multiple Outputs with a ingle PRM In P V TM +In MADE IN A MV036F120M Vdc, 25 W U.. PAT. LITED ON PAKING MATERIAL & DATAHEET In +In PR N IL TM P V MADE IN A In P V TM +In MADE IN A MV036F045M027 U.. PAT. LITED ON PAKING MATERIAL & DATAHEET U.. PAT. LITED ON PAKING MATERIAL & DATAHEET Out +Out D N O G VH 28 Vdc 40 Vdc +5 Vdc, 200 W In +In PR N IL TM P V In P V TM +In Parallel for Higher Power MADE IN A MADE IN A MV036F045M027 U.. PAT. LITED ON PAKING MATERIAL & DATAHEET Out +Out D N O G VH U.. PAT. LITED ON PAKING MATERIAL & DATAHEET uperior Performance Higher Efficiency and Power Density Higher efficiency = less total heat dissipation Efficiency vs. Output urrent Efficiency vs. Output urrent Low Noise ZV and Z enable low noise power conversion High switching frequency (>1 MHz) means small filter components Efficiency (%) Efficiency (%) Output urrent (A) Output urrent (A) PRM Efficiency vs. Output urrent VTM Efficiency vs. Output urrent 28 V to 12 V, 10 A VTM with no external capacitance 28 V to 12 V, 10 A VTM with 4.7 µf external capacitance Fast Transient Response Meets challenging load slew rate requirements Eliminates bulk capacitance at point of load Flexible Thermal Management Low thermal impedance package PRM losses can be separated away from the point of load V I hip package simplifies heat sink design Load step with 100 uf input capacitance and no output capacitance (MV036F120M010) Low thermal impedance to the P board and heat sink

4 EMI Filtering and Transient uppression M-FIAM7 Input: Vdc urrent rating: 10 A MIL-TD-1275A/B/D compliance 100 Vdc, 50 ms 250 Vdc, 50 µs MIL-TD-461E compliance onducted emissions: E101, E102 onducted susceptibility: 101, 114, 115, 116 Part Numbering hart, M-FIAM7 onducted Noise MIL-TD-461E M-FIAM7 and + MV036F120M010 D-D V I hip modules operating at 28 Vdc, 120 W. Transient Immunity MIL-TD-1275B M-FIAM7 M-FIAM 7 M 2 1 Filter Input Attenuator Module Input Voltage Product Grade 7 = V IN Operating Temp.( ) H = 40 to +100 M = 55 to +100 Pin tyle 1 = hort older 2 = Long older = hort ModuMate N = Long ModuMate Baseplate 1 = lotted 2 = Threaded 3 = Through Hole M-FIAM7 output response to an input transient. MIL-OT Evaluation Boards Log onto vicorpower.com or call to order your evaluation boards Vicor has created a simple, convenient way to evaluate the entire family of MIL-OT 28 V D-D V I-hip Modules. Each PRM and VTM are surface mounted to a unique PWB and can be mated together using the integral connectors. Just add B to the suffix of any PRM and VTM to specify the requested evaluation board.

5 VI hip Qualification Testing Test tandard Environment Acceleration To determine the ability of parts to withstand MIL-TD-810F, Method 513.5, Acceleration step constant acceleration, as an indicator of the Procedure II, Operational 2 g, 6 direction mechanical strength limits. Altitude To observe low air pressure effects on either MIL-TD-810D, Method 500.4, 40,000 ft. and 70,000 ft. operational or non-operational design parameters. Procedure I & II operational Explosive Atmosphere To determine the ability of equipment to operate MIL-TD-810F, Method 511.4, Fuel-air explosive atmospheres in the presence of an explosive atmosphere. Procedure I, Operational High Temperature Operational Life Vicor internal reference Nominal line, 75% load, An operational test used to detect thermally EIAJED22-A108 temperature within 5 activated failure mechanisms. max. operational Humidity A humidity test simulates the moisture-laden MIL-TD-810F, Method hours, 95% RH air found in tropical regions. Mechanical hock To determine the ability to withstand mechanical JED22-B104, 100 g, 2 ms shock, shocks from suddenly applied forces or an ervice ondition 10 shock / axis, 3 axis, abrupt change in motion produced by handling, 30 total transportation or field operation. Random Mechanical Vibration JED22-B103B, Vibration from Hz, To evaluate the construction, materials and ervice ondition B 30 minutes / axis, 3 axis, mounting of the device for ruggedness. 90 minutes total Resistance to olvents MIL-TD-883G, Method Ambient temperature, Determines the resistance to externally ambient humidity applied solvents. Temperature Humidity Bias An operational test that evaluates the reliability JED47 85, 85% RH, high-line of the device package in humid environments. input voltage Temperature ycle onducted to determine the ability of devices to JED22-A104-B 55 to +125, withstand mechanical stresses induced by 500 cycles alternating high and low temperature extremes. VI hip haracterization Process Test tandard Environment Electro tatic Discharge lassifies the device according to it's susceptibility MIL-TD-883, Method 3015 Ambient temperature, to damage or degradation by exposure ambient humidity to electrostatic discharge. Fungus To determine if a material(s) will support the MIL-TD-810F, evere climate conditions growth of specific fungi. Method ection II alt Fog To determine the resistance of the equipment to the MIL-TD-810F, alt-fog harsh environment effects of a salt atmosphere, primarily corrosion. Method olderability To evaluate the solderability of terminations that MIL-TD-202G, Method 208H ontinuous solder coating for are normally joined by a soldering operation. a minimum of 95% surface area Terminal trength Determines the resistance to external force on MIL-TD-202G, Method 211A Ambient temperature, the terminals. Test ondition A, 1/2 to 5 lbs. ambient humidity HALT Demonstrates product design margin Vicor internal reference Operational limits verified and robustness. Destruct limits determined

6 For applications support in the U.. call Vicor France Tel: Fax: vicorfr@vicr.com Vicor Germany Tel: Fax: vicorde@vicr.com Vicor Italy Tel: Fax: vicorit@vicr.com Vicor UK Tel: Fax: vicoruk@vicr.com Vicor Japan o., Ltd. Tel: Fax: apps@vicorpower.jp Fax: or apps@vicr.com Vicor Hong Kong Tel: Fax: hkapps@vicr.com Our global technical support team is staffed with applications engineers to provide the product, application and technical assistance customers need concerning our products and power solutions. Our facilities house electronics laboratories where our applications engineers can evaluate specific customer design issues and offer a wide range of componentbased power solutions that include distributed power, current sharing, N+1 redundancy, thermal management, and compliance with safety and performance standards. P/N /13 Rev 2.0 vicorpower.com

DC Output Voltage range: 5 to 50VDC Current range: 0 to 40A Power range: 0 to 500W Peak power: Up to 750W for up to 4 seconds.

DC Output Voltage range: 5 to 50VDC Current range: 0 to 40A Power range: 0 to 500W Peak power: Up to 750W for up to 4 seconds. M7027 SERIES MINIATURE, SINGLE OUTPUT VERY HIGH DENSITY, DC / DC CONVERTERS Up to 500 W (750 W peak) Applications Military (Airborne, ground-fix, shipboard), Ruggedized, Telecom, Industrial Special Features