SGB at a glance. One of the leading manufacturers. for transformers worldwide
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1 SGB at a glance One of the leading manufacturers SGB Regensburg for transformers worldwide 50 kva up to MVA turnover (2010): ~ EUR 580 million employees Headquarters: Regensburg, Germany 5 production plants worldwide SBG Neumark SGB USA Inc. AM SGB SMIT Chart 0
2 SGB-SMIT SMIT Group: steadily growing expertice SGB Formation TRR Acquisition SBG Formation AM SGB Formation SMIT Acquisition SGB-CR Formation SGB-USA Formation STS Formation 580 Mio STS SGB-CR SGB-USA Umsatz AM SGB SMIT Employees, incl. trainees : ,65 Mio SBG SGB TRR SGB SMIT Gruppe Chart 1
3 SGB global presence cast coil transformers SGB USA Inc. SGB Xintai DTPL, India Nilai SGB Locations in Europe, North America and Asia. Chart 2
4 Range of Application Transformer SMIT Large Power (for power plants and substations) SBG / AMSGB Oil-Distribution (for local grids; transformer stations) SGB Medium Power (for substations) SGB / AMSGB Cast Resin (for industry,wind power, marine appl.) Voltage / Capacity kv MVA 220 kv 110 kv 30/20/10 kv 400/240 V MVA 50 KVA 30 MVA Power Plants High Voltage Medium Voltage Low Voltage Customers Energy Companies Energy Companies, Grid Companies, Industry Industry, Local Energy Supplier, Marine application Industry, Local Energy Supplier, Public Utilities The group covers the complete transformer programme. Chart 3
5 SGB Regensburg Types 2- and 3-winding transformers acc. to VDE 0532 / IEC 726 Special transformers: Rectifier transformers Reactances others Cast Resin Transformers Rated power Service voltage BIL 50 kva 30 MVA up to incl. 36 kv up to incl. 200 kv Chart 4
6 SGB Regensburg Markets for Cast Resin Transformers Marine applications Public Utilities Large industrial energy users Automobile industry Chemical industry Regional and national transport systems Plant contractors Industrial plants Power supply networks and substations Internet Centers Wind power facilities (on-/offshore) Chart 5
7 SGB transformers for ships and oil rigs Phase Shift for drive application IP (Ingress Protection Rating ) from IP20 to IP44 (IEC 60529) Convection or forced air cooling Double tube cooler Leakage detector Anti condensation heating Temperature and pressure sensor Pre magnetisation transformer Current transformers Over voltage protection... Chart 6
8 Requirements During Life Span 20+ years Inrush current during switch on Stress on insulation caused by switching surges and overvoltages Load Shedding and Short Circuits Harmonics Load Cycles and Load Changes Environmental Conditions at place of installation Transport Ventilation Chart 7
9 Selection Criteria Max Loading Load Cycle Flux Density Cost of Energy Environmental Conditions Current Harmonics, Voltage Harmonics Life-Cycle Cost Investment Chart 8
10 Cast Resin Transformers Chart 9
11 SGB Cast Resin Transformer Bar cylinder Connection of temperature sensors Upper yoke Upper core clamp Lifting lugs LV terminal Core leg Coil support HV terminal HV winding Delta connection Lower core clamp Carriage frame Lower yoke Rollers Chart 10
12 Materials
13 Materials Materials used: Insulated round or rectangular wire Transposed conductors Glass fibre web (120 g/m²) as layer insulation Textile glass mat for the layer insulation Glass fiber tape for the edge strips Epoxy resin chart 12
14 Core Clamping bar Coil Support Bandage Rubber Chart 13
15 HIGH Voltage Winding
16 SGB Cast Resin Transformer Winding Technologies High Voltage Winding a.) b.) Double-layer winding SGB Principle Disk winding with wires c.) Disk winding with foils d.) Random distributed wire winding a.) b.) c.) d.) chart 15
17 SGB Cast Resin Transformer Bar cylinder Low voltage winding Conductor High voltage winding Chart 16
18 SGB - Cast Resin Technology is superior Surge - proof HV SGB-double layer + proprietary vacuum moulding = less sensitivity to impulse voltages caused by lightning strikes etc. Chart 17
19 SGB - Cast Resin Technology glass fibre reinforced SGB- technology - less sensitive to temperature shocks (due to the use of glass fibre reinforced epoxy system) - achieving double the tensile strengthts of conventional cast resin systems - allowing for the manufacturing of copper and aluminum Chart 18
20 Vacuum chamber for vacuum impregnation of high voltage winding Winding completely encapsulated in resin void free casted under vacuum chart 19
21 Thermal reliability Temperature expansion coefficients Pure resin 63 x 10 6 cm/ C Quarz filled resin system 28 x 10-6 cm/ C Aluminium 24 x 10-6 cm/ C Resin glas fiber impregnated 20 x 10-6 cm/ C Copper 17 x 10-6 cm/ C SGB Temperature expansion coefficients of glas fiber reinforced systems are close to copper and aluminium conductor chart 20
22 SGB - Cast Resin Technology Cooling ducts in the HV-winding SGB- double layer high voltage winding easily allows to implement cooling ducts for ideal temperature distribution and long life-time No Cooling duct 1 Cooling duct = 1.9 x cooling surface!! Chart 21
23 Low Voltage Winding
24 Winding principles Winding Technologies Low Voltage Winding a.) b.) c.) a.) flat wire (rectangular wire) b.) continuous transposed wire c.) non casted foil (resin encapsulated) chart 23
25 Low voltage winding Foil (Cu/Al) Prepreg (class F or H) Coated with non cured resin Edge strip Chart 24
26 Low voltage winding Outer connection bar Cooling ducts chart 25
27 Routine tests at cast resin transformers HV winding release test Ratio, tappings, vector group Winding resistance HV-/LV-winding No load measurement P 0, i 0 Short circuit measurement, P K, U K, U r, U x Separate source withstand voltage 50 Hz Induced overvoltage test >/= 100 Hz Partial discharge measurement chart 26
28 Type tests Impulse test 1,2/50 µs Temperature rise test Short circuit withstand test Noise level measurement (at no load) chart 27
29 Special tests (on request) Climatic behaviour test Environmental behaviour test (Salt spray test; Salt water submergion test) Fire behaviour test Test of impulse distribution Switch overvoltage test Flue gases emission test chart 28
30 Marine Applications
31 Projects some examples Project Qty Rating (kva) Voltage Prim/Sec Cooling / IP Mariotti " M AR062 / 063 / 064 " /2700/ /1330/1330 AF / IP /2700/ /1330/1330 AF / IP /440 AF / IP /250/ /440/230 AN / IP23 Cruise Liner 6223 / / 735 AF / IP / 750 / / 245 / 735 AN / IP / 600 / / 233 / 466 AN / IP00 Ice Explorer / 742 AN / IP00 M its ubis hi Hull /1500 AF / IP /1500 AF / IP /1500 AF / IP /1500 AF / IP /470 AF / IP /470 AF / IP /470 AN / IP /470 AN / IP00 Solitaire Rohrleger /1500/ /800/800 AN / IP23 Taiyo /6000 AN / IP23 SAM "Hopperbagger" /690 AN / IP /690 AF / IP /690 AN / IP /660 AN / IP23 Chart 30
32 Projects some examples 2 Project Qty Rating Voltage Cooling / (kva) Pri m/sec IP Pride of America /460 AF / IP /460 AF / IP /460 AN / IP /460 AN / IP23 P&0 "Aurora" / 2000 AF / IP / 450 AN / IP / 630 / 450 AN / IP / 690 / 400 AN / IP / 400 AN / IP / 690 AN / IP /440 AF / IP44 "Costa Olympia" STN / 1510 AF / IP44 "Costa Victoria" STN / 450 AN / IP / 450 AN / IP / 450 AN / IP / 650 / / 450 / 230 AN / IP / 650 / / 450 / 230 AN / IP / 950 / / 450 / 230 AN / IP / 600 / / 450 / 230 AN / IP / 950 / / 450 / 230 AN / IP / 440 AF / IP44 Chart 31
33 IP44 Forced air principle Chart 32
34 IP44 Transformer system for propulsion drive Connector box Cooling unit : Fans 2 tube system Leakage detector Chart 33
35 Vibration proof Ship transformer Splitted coils (Phase shift) Additional mechanical stabilizer Connection bars
36 Options on Marine housing Thermal Sensor for hot air Non return flap Cooling unit Thermal sensor cool air Chart 35
37 Options on Marine housing High pressure release Thermal control Heating element Chart 36
38 Drive Applications Chart 37
39 SGB transformers for drive applications Transformers for Drives 6 pulse 12 pulse 18 pulse 24 pulse 30 pulse 48 pulse Approvals Acc to GL, LR, DNV, RINa, BV, ABS ANSI / NEMA EN50329 IEC GOST References: Propulsion TX for Azimuth-, bow-, retractable thruster drive Undergrounds Berlin, London, Prague, Washington, Atlanta.. Light Rail System Dallas Bay Area Rapid Transit SF 38
40 Reliability Mean Time Between Failure MTBF = 2412 Years! Nos. failure Nos. supplied Failure on Marine Applications = 0! Year : Failure rate Cast Resin Tx manufactured ; 132 failures 0,40 % Chart 39
41 Thank you 德国 SGB 变压器公司中国推广联系电话 :
COMPANY PROFILE... 1 QUALITY CERTIFICATES... 2 APPLICATIONS... 3
CONTENTS COMPANY PROFILE... 1 QUALITY CERTIFICATES... 2 APPLICATIONS... 3 CONSTRUCTION... 4 ~ 5 A. CORE AND FRAME... 4 B. COIL... 5 C. TEMPERATURE INDICATOR... 5 CHARACTERISTICS... 6 MANUFACTURING FACILITIES...
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