Machine Data Acquisition. Powerful vibration data collectors, controllers, sensors, and field analyzers
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1 Machine Data Acquisition Powerful vibration data collectors, controllers, sensors, and field analyzers
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3 CHOOSE THE PERFECT HARDWARE DESIGN SUITED FOR YOU
4 BRAUN, BRAINS AND BEAUTY TOTAL TRIO IS A COMPLETE PACKAGE INCLUSION
5 TRIO EMBRACES THE INDUSTRIAL INTERNET OF THINGS EXPERT ASSISTANCE TRIO MACHINE DATA ACQUISITION WATCHMAN DATA CENTER IN THE CLOUD PORTAL WEB TOOLS ANALYTICS BIG DATA ANALYTICS PLANT OWNERS, OPERATORS, MANAGERS, CUSTOMERS
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7 Machine Data Acquisition Overview Triaxial vibration data collector system Industrial Windows 10 OS Tablet PC Controllers Wireless, Bluetooth, IP-65 rated Data Processing Unit (TRIO DP) Optional HAZLOC-rated North American Class 1, Division 2 Portal-enabled connectivity to the hosted WATCHMAN Data Center Handheld laser tachometer for speed and phase measurement optional Flexible carrying options including utility belt, should straps, courier bags, hard transit case Sybase 12 SQL database onboard allows full PdM database to be mobile on unit Database synchronization for collaboration with multiple TRIOs or analysts Ergonomic designs allow more efficient and safer use 4-plane balancing and advanced realtime analysis software options HX- or CX-Series includes embedded ExpertALERT onboard analysis software (no host software required) HA- or CA-Series includes embedded ViewALERT onboard software (Requires host system: ExpertALERT (desktop, embedded, cloud- subscription) or StandardALERT) ALERT Capabilities Intuitive graphical user interface that is simple to learn and operate Setup wizards reduce set up time and increase configuration accuracy Enhanced management and visualization of dynamic data Automated vibration data screening using narrow-band vibration techniques for early faults detection Automated bearing fault identification without requiring bearing make and model number Multi-level fault severity and prioritized repair recommendations improve repair planning Advanced reporting tools produce professional reports Included 75,000 bearing asset library and 15,000 motor asset library Better machine performance determination through ALERT s calculated process points feature Integration of multiple PdM technologies, reports, documents, spreadsheets, inspections, and data Online monitoring, walk-around vibration collection and operating log collection in one system Close loop reporting with ALERT s Event Tracker Graphical Capabilities Amplitude Alarm Triggering o Impact Demod Spectra and Waveform o Overall Values o Spectrum o Waveform Automated Peak Locator o Harmonics o Order Normalization o Sidebands Average Baseline Comparison o Synthesized Average o Average plus sigma Bode Plot Bump Test o Equipment ON o Equipment OFF Customized Real-time Setup Graphical Remote Control Window Hotkeys & Hotspots Integration & Differentiation Long-time Data Capture Markers o Reference Cursor Delta o Harmonics o Sidebands o Fault Frequencies Nyquist Plot Order Tracking Peak Analysis and Identification Functions Phase Analysis o Cross Channel o Polar Phase Plot Run-up / Coast-down plotting o Spectral Waterfall o Bode-Peak & Phase o Peak Hold Spectrum o Single Axis o Triaxial o Double-Triax o Demodulation o Waterfall o Native, Integrate, Double integrated, Decibel Time Synchronous Averaging Waveform o Autocorrelation o Single Axis o Triaxial o Double-Triaxial o Orbit, Filtered Orbit o Poincare Map o Single Circular Graph o Triaxial Circular Graph o Waterfall with Correlation Factor o Native, Integrated, Doubleintegrated Long time Data Capture Cross Channel Phase Analysis ) Inputs 4 simultaneous sampled, fully phase matched, ICP programmable Other Coupling: AC (for proximity probe connections) AC Input Voltage Range: +/- 10V AC Bandwidth: 0.5Hz to 40 khz DC Bias/Gap Measurement: +/- 25V range for ICP bias voltage check and proximity probe gap measurement Measurements: Acceleration, velocity (by hw integration), bearing demodulation (accelerometers), and displacement (proximity probes) Gain Ranges: Gain steps 1, 2, 4, 10, 20, and 50 Digital trigger input: External trigger, tachometer speed, ordered data (by phase-lock-loop) Processing AC MEASUREMENTS ADC: 24-bit sigma-delta, simultaneous on four AC channel inputs, better than 104 db dynamic range Sampling Rates: 64Hz to 102.4kHz Bandwidth Ranges: 0.5Hz-25Hz, 0.5Hz- 40kHz, protected by anti-alias filters Data Block Lengths: 64 to 400,000 samples Spectral Lines: Up to 25,600 Noise Floor: Less than 0.2 micro-volts per root Hz from 0.5 to 1000kHz DC MEASUREMENTS ADC: 16-bit multiplexed for bias voltage, process, and probe gap measurements, 0-10kHz Bandwidth Analysis Capabilities Dynamic Analysis: Overall, Spectra, Waveform, Phase and Speed Cross-channel: Cross-power, Transform Function, Coherence, Phase and Magnitude Demodulation Function: Digital amplitude demodulator and Impact Demodulation for low speed detection Averaging: RMS, Exponential, Peak Hold, Order Tracking, Synchronous Time, and Negative Averaging Number of averages: FFT Window Function: Hanning, Hamming, Rectangular, Flattop Communications with Tablet Controller Wireless: Bluetooth v2.0 with EDR (1.5Mbps max) Wired: USB user port (includes data stream and remote power to DP) Power Charging rate: 0.5A from USB PC input (4 hrs), 1.0A from USB wall power adapter (2 hrs) Battery life: 8 hours, continued use Physical Dimensions: 6.18 x 3.62 x 1.81 (157 mm x 92 mm x 46 mm) Carrying options: Belt holster or courier bag Weight: 1.0 lb (0.45 kg) Operating Temperature: -10C to +60C Humidity: MIL-STD-810G Drop: 4 feet per MIL-STD-810G Sealing: IP-65; polycarbonate and nylon Compliance: CE, ETL Listed IP65 rated; dust tight, protected from water jet
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