Real Cycler. Available for charge-discharge evaluation tests for all kinds of batteries from single cells, modules to packs.

Transcription

1 Real Cycler Available for charge-discharge evaluation tests for all kinds of batteries from single cells, modules to packs. Smallest size in the industry/ Less than ±0.02% current monitor accuracy/ Less than response speed RC1_SA type The picture shown is a CG appearance image. 1. Real Cycler Summary p1 2. Product Line-up and Accessories p4 3. RC Series Summary p5 4. Accessories p7 5. Function List p9 6. Charge-discharge Test Conditions Settings p11 7. Charge-discharge Mode p13 8. RC Series Specification Table p14 SoftEnergy Controls Inc. 2013

2 1. Real Cycler Summary_1 What is Real Cycler? Real Cycler is the name of our cycle testers. They can be used for charge-discharge tests for all kinds of batteries from single cells, modules to packs. We use high-speed and high-frequency switching power supplies for Real Cycler. Therefore, stable, efficient and quality outputs are possible. In addition, with optional accessories, Real Cycler works as charge-discharge evaluation equipment, which can measure the ripple current superposition, pulse outputs and dynamic AC/IR. Real Cycler, sophisticated and accurate bidirectional DC power supplies, can be used for charge-discharge cycle tests for various types of batteries, capacitors and fuel cells. In general, ripple superposition units, pulse output units and dynamic AC-IR units can control waveform freely and widely. By combining that feature of those units with Real Cycler, you can analyze any complicated characteristics of batteries. In addition, Real Cycler tests utility interaction by functioning as an integral system for distributed generators such as solar generators, wind generators and fuel batteries. Ultimately, thanks to Real Cycler, you will be able to establish the simulation system through communication between Real Cycler and load equipment or batteries. 5V single cell evaluation system System upgrade Ripple current superposition/ Pulse output/ Dynamic AC/IR Large capacity charge-discharge 250V/500V Evaluation system for pack and lead-acid batteries Simulator function Charge-discharge of inverters, motors, EVs and PHEVs Development and manufacturing of custom power supplies Real Cycler1

3 1. Real Cycler Summary_2 Compact W: 478mm H: 176mm D: 680mm (5V60A10ch 6KVA unit) (approx. W: 18 13/16in H: 6 15/16in D: 26 3/4in) Multi-channel and Multi-slot System Compared to our conventional power supply, Real Cycler needs only 1/2 space for its power supply, yet mounts twice the number of channels. Excellent Control Function: Accuracy ±0.05% *HF type Sine-wave PWM control using a bidirectional PFC circuit. Efficient AC regeneration / Current rise and fall characteristics within / 0V discharge function Various Options Ripple current superposition units / Pulse output units / Dynamic AC/IR units Main Application R&D: Charge-discharge characteristic tests and capacity/lifetime evaluation for various batteries. QA and Inspection Line: Battery capacity / internal resistance check / auto inspection system Production Line: Charge-discharge inspection / auto test system for various batteries User Support: Capacity evaluation and replicate error conditions Application System Examples Large-current charge-discharge evaluation system for EV batteries Charge-discharge evaluation system for B4-sized large capacity laminate batteries Real Cycler2

4 1. Real Cycler Summary_3 (1) Battery Evaluation Test (2) Application to Various Simulations (1) Battery Evaluation Test Thanks to Real Cycler, charge-discharge tests for various secondary batteries including li-ion secondary batteries have become easier and more convenient. Charge-discharge tests of secondary batteries Capacity tests Cycle tests Lifetime tests Internal resistance tests Single cells/ battery modules Lithium-ion secondary batteries Battery Modules Lithium-ion secondary batteries Accurate Sophisticated Space-saving Battery Packs Nickel metal hydride batteries lead-acid batteries Capacitors/ fuel-cell batteries (2) Application to Various Simulations The simulations of various systems have become easier by using our charge-discharge equipment as a core system. Inverter simulators Motor simulators Apply to various simulations Load and output tests of renewable energy sources Charge-discharge simulations of EV, PHEV and HEV Real Cycler3

5 2. Product Line-up and Accessories Multi-channel/ multi-slot/ bidirectional switching power supplies Accurate and Sophisticated Real Cycler (SA type) Single cell tester 5V RC1,RC2,RC3 6A Product line-up Sophisticated Real Cycler (HF type) Standard Real Cycler (NF type) Module tester 50V RC4,RC5 Pack tester 500V RC6,RC7,RC8 12A 24A 36A 48A Custom Real Cycler 60A Temperature input unit 120A 240A Single cell voltage high-speed input unit 360A Accessories Large-current DC/IR system Ripple current superposition unit Pulse output unit Dynamic AC/IR unit Custom available Real Cycler4

6 3. RC Series Summary_1 Series Charge-discharge power supply type Summary (AC/DC unit control method and DC/DC unit control method) RC1 for single cells 5V 12A to 1000A HF & SA type Sophisticated power supply for charge-discharge tests which require a high-speed response This power supply can discharge down to 0V. Thus, it can be utilized for all kinds of overdischarge and pulse tests. The current rise/fall characteristics of charge-discharge switching time are both within, which systemizes this power supply multifunctionally. You can choose either HF type or SA type depending on the current accuracy below. Current monitor accuracy of HF type: ±0.05% Current monitor accuracy of SA type: ±0.02% AC/DC unit control method = AC regeneration power supply using a bidirectional PFC circuit DC/DC unit control method = Bidirectional resonance high-frequency switching power supply (Isolation type) RC2 for single cells 5V 3A to 360A NF & SA type Standard power supply for charge-discharge tests This power supply can discharge down to 1.8V. Thus, it can be utilized for all kinds of tests except special discharge tests and pulse tests. We have achieved to reduce overall product costs by 50%, as well as its size to world s smallest class compared to our conventional one. You can choose either NF type or SA type depending on the current accuracy below. Current monitor accuracy of NF type: ±0.05% Current monitor accuracy of SA type: ±0.02% AC/DC unit control method = AC regeneration power supply using a bidirectional PFC circuit DC/DC unit control method = Bidirectional resonance high-frequency switching power supply (Isolation type) RC3 for single cells 5V 10mA to 1A NF type Low-current power supply for charge-discharge tests at a low current of less than 1A AC/DC unit control method = Simplified PFC method DC/DC unit control method = Dropper power supply (Linear type Power Supply) RC4 for module batteries 50V 30A to 600A HF & SA type Sophisticated power supply for charge-discharge tests for battery modules up to 50V You can choose either HF type or SA type depending on the current accuracy. AC/DC unit control method = AC regeneration power supply using a bidirectional PFC circuit DC/DC unit control method = Bidirectional resonance high-frequency switching power supply (Isolation type) RC5 for module batteries 60V 30A to 500A HF & SA type Sophisticated power supply for charge-discharge tests for battery modules up to 60V You can choose either HF type or SA type depending on the current accuracy. AC/DC unit control method = AC regeneration power supply using a bidirectional PFC circuit DC/DC unit control method = Bidirectional resonance high-frequency switching power supply (Isolation type) Real Cycler5

7 3. RC Series Summary_2 Series Charge-discharge power supply type Summary (AC/DC unit control method and DC/DC unit control method) RC6 for pack batteries 250V 6A to 500A HF & SA type Sophisticated power supply for charge-discharge tests for battery packs up to 250V You can choose either HF type or SA type depending on the current accuracy. AC/DC unit control method = AC regeneration power supply using a bidirectional PFC circuit DC/DC unit control method = Bidirectional resonance high-frequency switching power supply (Isolation type) RC7 for pack batteries 500V 6A to 500A HF & SA type Sophisticated power supply for charge-discharge tests for battery packs up to 500V You can choose either HF type or SA type depending on the current accuracy. AC/DC unit control method = AC regeneration power supply using a bidirectional PFC circuit DC/DC unit control method = Bidirectional resonance high-frequency switching power supply (Isolation type) RC8 for pack batteries 600V 6A to 320A HF & SA type Sophisticated power supply for charge-discharge tests for battery packs up to 600V You can choose either HF type or SA type depending on the current accuracy. AC/DC unit control method = AC regeneration power supply using a bidirectional PFC circuit DC/DC unit control method = Bidirectional resonance high-frequency switching power supply (Isolation type) Real Cycler6

8 4. Accessories_1 (1) Ripple Current Superposition Unit (2) Pulse Charge-discharge Unit (1) Ripple Current Superposition Unit Ripple Current Superposition Unit Connecting this unit with one of our charge-discharge power supplies from 5V to 500V enables you to conduct the charge-discharge tests that are superimposed various ripples. Charge-discharge Power Supply 5V to 500V > 80A 3000Hz 0. Pulse Ripple output current: DC conduction current: Maximum conduction current: Ripple output current accuracy: Ripple output waveform: Ripple output frequency: 40A at Max 60A at Max 100A at Max ±1% Square wave/ triangle wave/ sine wave 50 Hz to 20 KHz (sine-wave output) Square-wave superposition Triangle-wave superposition Sine-wave superposition (2) Pulse Charge-discharge Units You can conduct any pulse charge-discharge tests you want by just connecting this unit with one of our chargedischarge power supplies from 5V to 500V. You can also conduct charge-discharge tests by using this pulse charge-discharge unit only. Pulse charge-discharge specification table for battery packs Charge-discharge specification table for single cells Charge-discharge voltage: 500V at Max Charge-discharge voltage: 17V at Max Pulse output current: ±10A at Max Charge-discharge current: ±10A Pulse output current accuracy: ±0.1% Accuracy of output voltage and current: ±1% Pulse output waveform: Square-wave superposition Pulse charge-discharge: Available Pulse output minimal time: 0.1msec Number of mounted channels: 3ch Number of mounted channels: 3ch Pulse Charge-discharge Unit for Pack Batteries Pulse Charge-discharge Unit for Single Cells Input waveform Charge-discharge waveform 5A 30msec charge + 10A discharge Charge-discharge Power Supply 5V to 500V Charge 5A Rest 0A Discharge 10A Real Cycler7

9 4. Accessories_2 (3) Dynamic AC/IR Unit Thanks to our dynamic AC/IR unit, you can measure the internal resistance of batteries during large-current charging and discharging. (3) Dynamic AC/IR Unit (Units to measure the internal resistance of batteries during charging and discharging) Our dynamic AC/IR unit can measure the internal resistance of large batteries at an absolute value in a dynamic state (large current conduction). This system will take the place of a conventional DC/IR unit, which measures battery internal resistance only at a relative value. Once you set the DC current value close to the actual conduction state, you can measure the battery internal resistance by using LCR meters or AC/IR meters. Our AC/IR unit enables you to change the value of AC current or frequency in order to easily measure the battery internal resistance in the state which is close to the actual usage condition. Battery internal resistance consists of L, C and R. To measure the internal resistance of small batteries for consumer use, you need an AC/IR meter in a static (open) state. However, to measure the absolute value of battery internal resistance for EV by an AC/IR meter is impossible because the value of C is too large. Therefore, it is usual to measure the relative value by using a DC/IR meter in a dynamic (conduction) state. Charge-discharge Power Supply Dynamic AC/IR Unit Large Capacity Secondary Batteries AC output current : DC conduction current : Maximum conduction current : AC/IR measurement accuracy : AC output frequency : Measurement item : Measurement resolution capacity : From 10mA to 5A 60A at Max/unit, Parallel operation is available 65A at Max/unit, Parallel operation is available ±0.1% From 50Hz to 10KHz (sine-wave output) L, C, R 0.01m (when using a dedicated controller) If the set current values are too low as shown below, you cannot stably measure the resistance. Explanatory note If you set the current value properly as shown below, you can stably measure the resistance. Explanatory note Battery impedance (DC=0) Battery impedance (DC=0) Impedance (mω) Frequency(Hz) Frequency(Hz) Explanatory note Explanatory note Battery impedance (DC=0, DC=1A) Impedance (mω) Impedance (mω) Battery impedance (DC Superposition) Impedance (mω) Frequency(Hz) Frequency(Hz) Real Cycler8

10 5. Function List_1 Function Standard function Optional function Module Single cells batteries Pack batteries RC1 RC2 RC3 RC4 RC5 RC6 RC7 RC8 1 Various kinds of charge-discharge testmodes for sophisticated secondary batteries including Li-ion batteries, as well as lead-acid batteries, capacitors and fuel-cell batteries. 2 Application to various simulations including inverter simulators and motor simulators other than functioning as a battery tester. We customize our software to meet your needs 3 The output tests for renewable energy sources such as solar, wind and micro hydro. We customize our software to meet your needs 4 The output tests for pure-evs, PHEVs and fuel-cell vehicles. 5 Utilized for various tests for smart grid systems and battery charging stations, which are parts of environmental infrastructure. (CHAdeMO protocol, V2G protocol) 6 Tests for ultra-small capacity batteries and experiments using beaker cells or reference electrodes. 7 Over-discharge test function: Discharge the cell voltage down to minus value. 8 Discharge the cell voltage down to 1.8V without using circuits attached to bias power supplies. (Available for the charge-discharge of iron phosphate li-ion batteries or other batteries) 9 Parallel operation function (Master-slave function) 10 Ultra high-accuracy control by using our state-of-the-art current sensing technology. (Current monitor accuracy: less than ±0.02%) 11 Ultra high-speed response function (Rise/fall: within ) 12 Ultrahigh-speed charge-discharge switching time (From charge to discharge/ from discharge to charge: within ) 13 95% power factor, thanks to mounting a bidirectional PFC circuit. 14 Equipped with a bidirectional simplified PFC circuit which regenerates AC efficiently. Real Cycler9

11 5. Function List_2 Function Standard function Single cells Module batteries Optional function Pack batteries RC1 RC2 RC3 RC4 RC5 RC6 RC7 RC8 15 The available range of one ripple current superimposed unit of 50Hz to 20KHz: 100A and from 5V to 500V. 16 The available range of one ultra high-speed pulse charge-discharge unit: 10A and from 5V to 500V. 17 The available range of one large current dynamic AC/IR measurement unit: 100A and from 5V to 500V. 18 Battery reverse connection protection circuit 19 Circuit for long-term shelf test 20 Multi-channel cell voltage simultaneous input unit (from to 150ch) Available for 5V to 600V. 21 Temperature sensors input unit (Thermocouple, thermistor, semiconductor temperature sensor) 22 Current gain switching function (2 standard ranges: one time gain and 10 times gain) 23 Thermostat chamber temperature remote control function 24 A wide variety of charge-discharge test setting function, monitor function and analysis function layered file management system (File management of test condition settings and test results) 26 Support SOC given test modes for lifetime tests. 27 Equipped with a multi-channel simultaneous calibration function, which minimizes the maintenance time. Real Cycler10

12 6. Charge-discharge Test Condition Settings_1 Test condition settings Test conditions can be set in 3 layers All the three layers can be displayed in one screen End items can be set a specified number of times under one mode. The mode ends once any of the set condition is reached or condition. *Constant power control is controlled by software on the basis of calculation control at every control cycle. Tree view of layers 2 3 Pattern condition setting Enable to set up to 99 steps per pattern. Enable to set the number of step repetitions up to 9999 times. Test Condition Setting Enable to set up to 5 patterns per test. Enable to set the number of pattern repetitions up to 9999 times. 1 Step Condition Setting Enable to set up to 99 modes per step. Layer 3 Layer 2 Pattern 1 Test direction Test Up to Pattern 5 Layer 1 Step 1 Step 2 Up to Step 99 Up to Step 99 Mode 1 to 99 Mode 1 to 99 Mode 1 to 99 Mode 1 to 99 Number of step repetitions = Max 9999 times *Cycle = Number of steps + Number of repetitions Number of pattern repetitions = Max 9999 times Constant current charge A (Start) Rest Step Constant current discharge Rest B (End) Loop Control You can set any two repetition (loop) points you want in a step. The loop can be set up to 9999 times. The loop control enables you to test more than 99 modes. You can set more than one cancel setting by setting the predetermined number of times to loop and the end conditions at a jump destination. Loop between A and B Real Cycler11

13 6. Charge-discharge Test Condition Settings_2 Multi-channel and Multi-slot System Test condition settings 1. Mode End The setting items of the mode end depend on the end conditions you set for each charge, discharge or rest mode. End conditions can be set a specified number of times under one mode. The mode ends once any of the set conditions is reached ( or condition). 2. Step End Multiple End Conditions can be selected for each Step. The following items can be selected as Step End Conditions. Voltage Upper Limit, Current Upper Limit, Power Upper Limit, Acc. Step Capacity, Acc. Step Energy, etc. 3. Pattern End Multiple End Conditions can be selected for each Pattern. The following items can be selected as Pattern End Conditions. Voltage Upper Limit, Current Upper Limit, Power Upper Limit, etc. 4. Test Force Quit (abnormal stop) One setting per Test Condition can be selected. (common setting condition for Charge, Rest, and Discharge) Voltage Upper Limit Error setting Current Upper Limit Error setting Capacity Upper Limit Error setting Electrical Energy Upper Limit Error setting Voltage Lower Limit Error setting Current Lower Limit Error setting Capacity Lower Limit Error setting Electrical Energy Lower Limit Error setting If any error is detected, the Test is stopped with Alarm notification (both sound and display) by the system, and that error is recorded in Alarm History. Real Cycler12

14 7. Charge-discharge Mode Charge mode CC charge mode CC-CV charge mode CP charge mode V/I V V/I V V/I V Set current Sampling setting (Time, V, I) Time Voltage (Upper limit) Capacity Electric energy Set current Sampling setting (Time, V, I) Time Voltage (Lower limit) Capacity Electric energy Sampling setting (Time, V, I) Time Voltage Temperature Set voltage Set current Sampling setting (Time, V, I) Time Current (Lower limit) Capacity Electric energy Set voltage Set current Sampling setting (Time, V, I) Time Current (Lower limit) Capacity Electric energy Sampling setting (Time, V, I) Time Voltage Temperature Set power Sampling setting (Time, V, I) Time Voltage (Upper limit) Capacity Electric energy Discharge mode CC discharge mode CC-CV discharge mode CP discharge mode Rest mode Run Set Items End Items Run Set Items End Items Run Set Items End Items V/I I V I Set power Sampling setting (Time, V, I) Time Voltage (Lower limit) Capacity Electric energy Rest mode 1 Rest mode 2 Long-term uncontrolled mode Main circuit OFF Time Time Monitor circuit ON V/I V I Main circuit ON Time Monitor circuit ON I Time V/I V Main circuit OFF Monitor circuit OFF Sampling setting (Time, V, I) Time Voltage Temperature I I Time Time Real Cycler13

15 8. RC Series Specification Table RC1 series_d600 ( HF : Sophisticated type / SA : Accurate and sophisticated type ) 5V-DCDC board type_d600mm Maximum output voltage Maximum output current Number of channels/ DCDC board Output voltage/ channel Output voltage/ DCDC board Number of occupied DCDC boards DCDC unit control method Voltage output resolution Voltage monitor resolution Voltage output accuracy Voltage monitor accuracy Current output resolution Current monitor resolution Current output accuracy of HF series Current monitor accuracy of HF series Current output accuracy of SA series Current monitor accuracy of SA series Current output rise time (from 5% to 95%) Current output fall time (from 95% to 5%) Voltage output rise time (from 5% to 95%) Voltage output fall time (from 95% to 5%) Switching time from charge to discharge Switching time from discharge to charge Output gain switching Charge efficiency Discharge efficiency Accuracy assurance environment HF 12A 10ch 60VA 600VA 0.2mA 0.2mA HF HF HF HF/SA HF/SA HF/SA HF/SA Charge: from 0V to 5V / Discharge: from 0V to 5V 24A 5ch 120VA 600VA 34A 4ch 240VA 612VA 60A 2ch 300VA 600VA 120A 600VA 600VA 240A 1200VA 1200VA 2board 360A 1800VA 1800VA 3board Bidirectional self-excited forward isolation high-frequency switching power supply 0.1mV 0.1mV 0.05% 0.05% 0.4mA 0.4mA 0.6mA 0.6mA 0.05% 0.05% 0.05% 0.02% 0.05% 0.02% 0.05% 0.02% Gain1/Gain10 Two-phased switching (Second gain can be customized.) W46mm H150mm D600mm 25 C5 C 480A 2400VA 2400VA 4board 8.0mA 8.0mA 0.05% 0.02% 5KVA - ACDC case Maximum output power of bidirectional ACDC converter 4800VA ACDC unit control method Bidirectional PFC system Number of slots/ ACDC case 8slot Storage number of subject DCDC boards/ ACDC case 8board 8board 7board 8board 8board 4board 2board 2board Maximum number of channels in subject DCDC boards 80ch 40ch 28ch 16ch 8ch 4ch 2ch 2ch Power factor of bidirectional converter 95% Bidirectional converter efficiency 90% Input voltage 3øAC180V to 220V Maximum power consumption 6KVA W580mm H176mm D645mm Note 1: The current accuracy of HF series and SA series are different. Note 2: If not otherwise specified, the specifications above are describing the HF series. Note 3: The specifications of HF series and SA series are the same except their current accuracy. Note 4: SA series need efficient current sensors additionally. Note 5: The external dimensions of SA series do not include those of current sensor. Note 6: The current accuracy in this specification table indicates the accuracy of gain 1. Note 7: The current accuracy in the above table does not include the ripple fluctuations of output current. Note 8: The maximum output power of DC/DC units indicates the output power of battery end. (Precondition: 2m length cable) Note 9: The maximum output power of AC/DC units indicates the output power of battery end. (Precondition: 2m length cable) Note 10: The efficiencies of the AC/DC units and the DC/DC units are not the guaranteed values as they are subject to change depending on the length of load cables or other related conditions. Real Cycler14

16 8. RC Series Specification Table RC1 series_d500 ( HF : Sophisticated type / SA : Accurate and sophisticated type ) 5V-DCDC board type_d500mm Maximum output voltage Maximum output current Number of channels/ DCDC board Output voltage/ channel Output voltage/ DCDC board Number of occupied DCDC boards DCDC unit control method Voltage output resolution Voltage monitor resolution Voltage output accuracy Voltage monitor accuracy Current output resolution Current monitor resolution Current output accuracy of HF series Current monitor accuracy of HF series Current output accuracy of SA series Current monitor accuracy of SA series Current output rise time (from 5% to 95%) Current output fall time (from 95% to 5%) Voltage output rise time (from 5% to 95%) Voltage output fall time (from 95% to 5%) Switching time from charge to discharge Switching time from discharge to charge Output gain switching Charge efficiency Discharge efficiency Accuracy assurance environment HF 12A 8ch 62.5VA 500VA 0.2mA 0.2mA HF HF HF/SA HF/SA HF/SA005400HF/SA HF/SA Charge: from 0V to 5V / Discharge: from 0V to 5V 24A 50A 100A 200A 300A 400A 4ch 2ch 125VA 250VA 500VA 1000VA 1500VA 2000VA 500VA 500VA 500VA 1000VA 1500VA 2000VA 2board 3board 4board Bidirectional self-excited forward isolation high-frequency switching power supply 0.1mV 0.1mV 0.05% 0.05% 0.5mA 0.5mA 8.0mA 0.5mA 0.5mA 8.0mA 0.05% 0.05% 0.05% 0.05% 0.05% 0.05% 0.02% 0.02% 0.02% 0.02% Gain1/Gain10 Two-phased switching (Second gain can be customized.) W46mm H150mm D500mm 25 C5 C 500A 2500VA 2500VA 5board 10.0mA 10.0mA 0.05% 0.02% 5KVA - ACDC case Maximum output power of bidirectional ACDC converter 4800VA ACDC unit control method Bidirectional PFC system Number of slots/ ACDC case 8slot Storage number of subject DCDC boards/ ACDC case 8board 8board 8board 8board 4board 2board 2board Maximum number of channels in subject DCDC boards 64ch 32ch 16ch 8ch 4ch 2ch 2ch Power factor of bidirectional converter 95% Bidirectional converter efficiency 90% Input voltage 3øAC180V to 220V Maximum power consumption 6KVA W540mm H176mm D540mm Note 1: The current accuracy of HF series and SA series are different. Note 2: If not otherwise specified, the specifications above are describing the HF series. Note 3: The specifications of HF series and SA series are the same except their current accuracy. Note 4: SA series need efficient current sensors additionally. Note 5: The external dimensions of SA series do not include those of current sensor. Note 6: The current accuracy in this specification table indicates the accuracy of gain 1. Note 7: The current accuracy in the above table does not include the ripple fluctuations of output current. Note 8: The maximum output power of DC/DC units indicates the output power of battery end. (Precondition: 2m length cable) Note 9: The maximum output power of AC/DC units indicates the output power of battery end. (Precondition: 2m length cable) Note 10: The efficiencies of the AC/DC units and the DC/DC units are not the guaranteed values as they are subject to change depending on the length of load cables or other related conditions. Real Cycler15

17 8. RC Series Specification Table RC2 series_d600 ( NF : Standard type / SA : Accurate type ) 5V-DCDC board type_d600mm Maximum output voltage Maximum output current Number of channels/ DCDC board Output voltage/ channel Output voltage/ DCDC board Number of occupied DCDC boards DCDC unit control method Voltage output resolution Voltage monitor resolution Voltage output accuracy Voltage monitor accuracy Current output resolution Current monitor resolution Current output accuracy of NF series Current monitor accuracy of NF series Current output accuracy of SA series Current monitor accuracy of SA series Current output rise time (from 5% to 95%) Current output fall time (from 95% to 5%) Voltage output rise time (from 5% to 95%) Voltage output fall time (from 95% to 5%) Switching time from charge to discharge Switching time from discharge to charge Charge efficiency Discharge efficiency Accuracy assurance environment NF 3A 12ch 15VA 180VA 0.1mA 0.1mA 0.05% 0.05% W36mm NF NF NF NF NF NF/SA SA SA Charge: from 0V to 5V / Discharge: from 1.8V to 5V 6A 10ch 30VA 300VA 12A 10ch 60VA 600VA 24A 5ch 120VA 600VA 34A 4ch 153VA 612VA 60A 2ch 300VA 600VA 120A 600VA 600VA 240A 1200VA 1200VA 2board 360A 1800VA 1800VA 3board Bidirectional isolated high-frequency switching power supply 0.1mV 0.1mV 0.05% 0.05% 0.1mA 0.1mA 0.05% 0.05% 0.2mA 0.2mA 0.05% 0.05% 0.4mA 0.4mA 0.05% 0.05% 0.6mA 0.6mA 0.05% 0.05% 0.05% 0.05% 0.05% 0.05% 0.02% 0.02% 0.02% 0.02% 0.02% 0.02% 20msec 20msec 20msec 20msec 50msec 50msec 80% 75% W36mm W46mm H130mm D600mm 25 C5 C 3KVA - ACDC case Maximum output power of bidirectional ACDC converter ACDC unit control method Number of slots/ ACDC case Storage number of subject DCDC boards/ ACDC case Maximum number of channels in subject DCDC boards Power factor of bidirectional converter Bidirectional converter efficiency Input voltage Maximum power consumption 16slot 16board 192ch W750mm 10slot 10board 100ch W550mm 5board 50ch 3200VA Bidirectional simplified PFC system 5slot 5board 25ch 5board 15ch 95% 3øAC180V to 220V 4KVA 5board 10ch W400mm H150mm D645mm 5board 5ch 2board 2ch 2KVA - ACDC case Maximum output power of bidirectional ACDC converter ACDC unit control method Number of slots/ ACDC case Storage number of subject DCDC boards/ ACDC case Maximum number of channels in subject DCDC boards Power factor of bidirectional converter Bidirectional converter efficiency Input voltage Maximum power consumption 12slot 12board 144ch W570mm 6slot 6board 60ch W350mm 3board 30ch 2000VA Bidirectional simplified PFC system 3slot 3board 15ch 3board 12ch 95% 3øAC180V to 220V 3KVA 3board 6ch W540mm H150mm D645mm 3board 3ch Note 1: The current accuracy of NF series and SA series are different. Note 2: If not otherwise specified, the specifications above are describing the NF series. Note 3: The specifications of NF series and SA series are the same except their current accuracy. Note 4: SA series need efficient current sensors additionally. Note 5: The external dimensions of SA series do not include those of current sensor. Note 6: The current accuracy in this specification table indicates the accuracy of gain 1. Note 7: The current accuracy in the above table does not include the ripple fluctuations of output current. Note 8: The maximum output power of DC/DC units indicates the output power of battery end. (Precondition: 2m length cable) Note 9: The maximum output power of AC/DC units indicates the output power of battery end. (Precondition: 2m length cable) Note 10: The efficiencies of the AC/DC units and the DC/DC units are not the guaranteed values as they are subject to change depending on the length of load cables or other related conditions. Real Cycler16

18 8. RC Series Specification Table RC2 series_d500 ( NF : Standard type / SA : Accurate type ) 5V-DCDC board type_d500mm Maximum output voltage Maximum output current Number of channels/ DCDC board Output voltage/ channel Output voltage/ DCDC board Number of occupied DCDC boards DCDC unit control method Voltage output resolution Voltage monitor resolution Voltage output accuracy Voltage monitor accuracy Current output resolution Current monitor resolution Current output accuracy of NF series Current monitor accuracy of NF series Current output accuracy of SA series Current monitor accuracy of SA series Current output rise time (from 5% to 95%) Current output fall time (from 95% to 5%) Voltage output rise time (from 5% to 95%) Voltage output fall time (from 95% to 5%) Switching time from charge to discharge Switching time from discharge to charge Charge efficiency Discharge efficiency Accuracy assurance environment NF 3A 8ch 15VA 120VA 0.1mA 0.1mA 0.05% 0.05% W36mm NF NF NF NF NF/SA SA SA Charge: from 0V to 5V / Discharge: from 1.8V to 5V 6A 8ch 30VA 240VA 12A 8ch 60VA 480VA 25A 4ch 125VA 500VA 50A 2ch 250VA 500VA 100A 500VA 500VA 200A 1000VA 1000VA 2board Bidirectional isolated high-frequency switching power supply 0.1mV 0.1mV 0.05% 0.05% 0.1mA 0.1mA 0.05% 0.05% 0.3mA 0.3mA 0.05% 0.05% 0.5mA 0.5mA 0.05% 0.05% 0.05% 0.05% 0.05% 0.05% 0.02% 0.02% 0.02% 0.02% 20msec 20msec 20msec 20msec 50msec 50msec 80% 75% W36mm W46mm H130mm D500mm 25 C5 C 300A 1500VA 1500VA 3board 5.0mA 5.0mA 0.02% 0.02% 3KVA - ACDC case Maximum output power of bidirectional ACDC converter ACDC unit control method Number of slots/ ACDC case Storage number of subject DCDC boards/ ACDC case Maximum number of channels in subject DCDC boards Power factor of bidirectional converter Bidirectional converter efficiency Input voltage Maximum power consumption 6board 48ch 3200VA Bidirectional simplified PFC system 6slot 6board 6board 6board 3board 24ch 12ch 6ch 3ch 95% 3øAC180V to 220V 4KVA W400mm H150mm D540mm 2board 2ch 2KVA - ACDC case Maximum output power of bidirectional ACDC converter ACDC unit control method Number of slots/ ACDC case Storage number of subject DCDC boards/ ACDC case Maximum number of channels in subject DCDC boards Power factor of bidirectional converter Bidirectional converter efficiency Input voltage Maximum power consumption 16slot 16board 128ch D640mm 8slot 8board 64ch D640mm 4board 32ch 2000VA Bidirectional simplified PFC system 4slot 4board 4board 4board 2board 16ch 8ch 4ch 2ch 95% 3øAC180V to 220V 3KVA W370mm H150mm D540mm Note 1: The current accuracy of NF series and SA series are different. Note 2: If not otherwise specified, the specifications above are describing the NF series. Note 3: The specifications of NF series and SA series are the same except their current accuracy. Note 4: SA series need efficient current sensors additionally. Note 5: The external dimensions of SA series do not include those of current sensor. Note 6: The current accuracy in this specification table indicates the accuracy of gain 1. Note 7: The current accuracy in the above table does not include the ripple fluctuations of output current. Note 8: The maximum output power of DC/DC units indicates the output power of battery end. (Precondition: 2m length cable) Note 9: The maximum output power of AC/DC units indicates the output power of battery end. (Precondition: 2m length cable) Note 10: The efficiencies of the AC/DC units and the DC/DC units are not the guaranteed values as they are subject to change depending on the length of load cables or other related conditions. Real Cycler17

19 8. RC Series Specification Table RC3 series_d500 ( NF : Standard type ) 5V-DCDC board type_d500mm Maximum output voltage Maximum output current Number of channels/ DCDC board Output voltage/ channel Output voltage/ DCDC board Number of occupied DCDC boards DCDC unit control method Voltage output accuracy Voltage monitor accuracy Current output rise time (from 5% to 95%) Current output fall time (from 95% to 5%) Voltage output rise time (from 5% to 95%) Voltage output fall time (from 95% to 5%) Switching time from charge to discharge Switching time from discharge to charge Charge efficiency Discharge efficiency Accuracy assurance environment NF NF NF Charge: from 0V to 5V / Discharge: from 0.5V to 5V 10mA 100mA 1000mA 16ch 0.05VA 0.5VA 60VA 1.6VA 16VA 480VA Dropper power supply (Linear type Power Supply) 0.05% 0.05% 20msec 20msec 20msec 20msec 50msec 50msec 50% 0% W36mm H130mm D500mm 25 C 5 C 1KVA - ACDC case Maximum output power of ACDC converter ACDC unit control method Number of slots/ ACDC case Storage number of subject DCDC boards/ ACDC case Maximum number of channels in subject DCDC boards Power factor of ACDC converter ACDC converter efficiency Input voltage Maximum power consumption 650VA Simplified PFC system 16slot 16board 256ch 95% 180V to 220V 1KVA W600mm H150mm D550mm Note 1: The current accuracy in this specification table indicates the accuracy of gain 1. Note 2: The current accuracy in the above table does not include the ripple fluctuations of output current. Note 3: The maximum output power of DC/DC units indicates the output power of battery end. (Precondition: 2m length cable) Note 4: The maximum output power of AC/DC units indicates the output power of battery end. (Precondition: 2m length cable) Note 5: The efficiencies of the AC/DC units and the DC/DC units are not the guaranteed values as they are subject to change depending on the length of load cables or other related conditions. Real Cycler18

20 8. RC Series Specification Table RC4 series_d600 ( HF : Sophisticated type / SA : Accurate and sophisticated type ) 50V-DCDC board type_d600mm Maximum output voltage Maximum output current Number of channels/ DCDC board Output voltage/ channel Output voltage/ DCDC board Number of occupied DCDC boards Voltage output resolution Voltage monitor resolution Voltage output accuracy Voltage monitor accuracy Current output resolution Current monitor resolution Current output accuracy of HF series Current monitor accuracy of HF series Current output accuracy of SA series Current monitor accuracy of SA series Current output rise time (from 5% to 95%) Current output fall time (from 95% to 5%) Voltage output rise time (from 5% to 95%) Voltage output fall time (from 95% to 5%) Switching time from charge to discharge Switching time from discharge to charge Charge efficiency Discharge efficiency Accuracy assurance environment HF 30A 4ch 1250VA 5000VA 0.5mV 0.5mA 0.1mA 0.05% 0.05% HF HF/SA HF/SA HF/SA SA SA Charge: from 0V to 50V / Discharge: from 0V to 50V 60A 2ch 2500VA 5000VA 120A 5000VA 5000VA 240A 10000VA 10000VA 2board 1.0mV 360A 15000VA 15000VA 3board 480A 20000VA 20000VA 4board 1.0mV 2.0mV 3.0mV 0.05% 4.0mV 5.0mV 0.05% 0.2mA 0.05% 0.05% 0.5mA 0.05% 0.05% 0.02% 0.02% 0.05% 0.05% 0.02% 0.02% 0.05% 0.05% 0.02% 0.02% 8.0mA 0.02% 0.02% 25 C5 C 600A 25000VA 25000VA 5board 10.0mV 10.0mA 0.02% 0.02% 5KVA - ACDC converter unit Maximum output power of ACDC converter 5KVA 5KVA 5KVA 10KVA 15KVA 20KVA 25KVA ACDC unit control method Bidirectional PFC system Maximum storage numbers of DCDC units/ ACDC converter 1unit Required unit quantity 1unit 1unit 1unit 2unit 3unit 4unit 5unit Power factor of bidirectional converter 95% Bidirectional converter efficiency 90% Input voltage 3øAC180V to 220V Maximum power consumption 5KVA W540mm H176mm D645mm Note 1: The current accuracy of HF series and SA series are different. Note 2: If not otherwise specified, the specifications above are describing the HF series. Note 3: The specifications of HF series and SA series are the same except their current accuracy. Note 4: SA series need efficient current sensors additionally. Note 5: The external dimensions of SA series do not include those of current sensor. Note 6: The current accuracy in this specification table indicates the accuracy of gain 1. Note 7: The current accuracy in the above table does not include the ripple fluctuations of output current. Note 8: The maximum output power of DC/DC units indicates the output power of battery end. (Precondition: 2m length cable) Note 9: The maximum output power of AC/DC units indicates the output power of battery end. (Precondition: 2m length cable) Note 10: The efficiencies of the AC/DC units and the DC/DC units are not the guaranteed values as they are subject to change depending on the length of load cables or other related conditions. Real Cycler19

21 8. RC Series Specification Table RC5 series_d600 ( HF : Sophisticated type / SA : Accurate and sophisticated type ) 60V-DCDC board type_d600mm Maximum output voltage Maximum output current Number of channels/ DCDC board Output voltage/ channel Output voltage/ DCDC board Number of occupied DCDC boards Voltage output resolution Voltage monitor resolution Voltage output accuracy Voltage monitor accuracy Current output resolution Current monitor resolution Current output accuracy of HF series Current monitor accuracy of HF series Current output accuracy of SA series Current monitor accuracy of SA series Current output rise time (from 5% to 95%) Current output fall time (from 95% to 5%) Voltage output rise time (from 5% to 95%) Voltage output fall time (from 95% to 5%) Switching time from charge to discharge Switching time from discharge to charge Charge efficiency Discharge efficiency Accuracy assurance environment HF 25A 4ch 1250VA 5000VA 0.5mA 0.1mA 0.05% 0.05% HF HF/SA HF/SA060300HF/SA SA SA Charge: from 0V to 60V / Discharge: from 0V to 60V 50A 2ch 2500VA 5000VA 100A 5000VA 5000VA 200A 10000VA 10000VA 2board 1.0mV 300A 15000VA 15000VA 3board 400A 20000VA 20000VA 4board 1.0mV 0.05% 0.05% 0.2mA 0.05% 0.05% 0.5mA 0.05% 0.05% 0.02% 0.02% 0.05% 0.05% 0.02% 0.02% 0.05% 0.05% 0.02% 0.02% 8.0mA 0.02% 0.02% 25 C5 C 500A 25000VA 25000VA 5board 10.0mA 0.02% 0.02% 5KVA - ACDC converter unit Maximum output power of ACDC converter 5KVA 5KVA 5KVA 10KVA 15KVA 20KVA 25KVA ACDC unit control method Bidirectional PFC system Maximum storage numbers of DCDC units/ ACDC converter 1unit Required unit quantity 1unit 1unit 1unit 2unit 3unit 4unit 5unit Power factor of bidirectional converter 95% Bidirectional converter efficiency 90% Input voltage 3øAC180V to 220V Maximum power consumption 5KVA W540mm H176mm D600mm Note 1: The current accuracy of HF series and SA series are different. Note 2: If not otherwise specified, the specifications above are describing the HF series. Note 3: The specifications of HF series and SA series are the same except their current accuracy. Note 4: SA series need efficient current sensors additionally. Note 5: The external dimensions of SA series do not include those of current sensor. Note 6: The current accuracy in this specification table indicates the accuracy of gain 1. Note 7: The current accuracy in the above table does not include the ripple fluctuations of output current. Note 8: The maximum output power of DC/DC units indicates the output power of battery end. (Precondition: 2m length cable) Note 9: The maximum output power of AC/DC units indicates the output power of battery end. (Precondition: 2m length cable) Note 10: The efficiencies of the AC/DC units and the DC/DC units are not the guaranteed values as they are subject to change depending on the length of load cables or other related conditions. Real Cycler20

22 8. RC Series Specification Table RC6 series ( HF : Sophisticated type / SA : Accurate and sophisticated type ) 250V board type Maximum output voltage Nominal output power Maximum output current (Rated power output range) Short-term maximum output current Short-term output time Number of channels/ DCDC board Output voltage/ channel Output voltage/ DCDC board Number of occupied DCDC boards Voltage output resolution Voltage monitor resolution Voltage output accuracy Voltage monitor accuracy Current output resolution Current monitor resolution Current output accuracy of HF series Current monitor accuracy of HF series Current output accuracy of SA series Current monitor accuracy of SA series Current output rise time (from 5% to 95%) Current output fall time (from 95% to 5%) Switching time from charge to discharge Switching time from discharge to charge Power factor Efficiency Input voltage Maximum power consumption Accuracy assurance environment HF HF HF/SA HF/SA HF/SA HF/SA HF/SA 8A 10A 12A 6ch 2KVA 12.5KVA 1boad 0.1mA 0.1mA 2.5KVA Charge: from 0V to 250V / Discharge: from 0V to 250V 16A 20A 24A 3ch 4KVA 12.5KVA 1boad 50A 60A 72A 12.5KVA 12.5KVA 1boad 100A 120A 144A 10min 25KVA 25KVA 2boad 10.0mV 200A 240A 288A 50KVA 50KVA 4boad 300A 360A 432A 75KVA 75KVA 6boad 500A 600A 720A 125KVA 125KVA 10boad 10.0mV 0.2mA 0.2mA 0.5mA 0.5mA 0.05% 0.05% 0.05% 0.05% 0.02% 0.02% 0.02% 0.02% 0.02% 0.02% 0.02% 0.02% 0.02% 0.02% 95% 3øAC180V to 220V10% / 1øAC180V to 220V10% 5KVA 15KVA 30KVA 60KVA 90KVA 150KVA 25 C5 C Note 1: The current accuracy of HF series and SA series are different. Note 2: If not otherwise specified, the specifications above are describing the HF series. Note 3: The specifications of HF series and SA series are the same except their current accuracy. Note 4: SA series need efficient current sensors additionally. Note 5: The external dimensions of SA series do not include those of current sensor. Note 6: The current accuracy in this specification table indicates the accuracy of gain 1. Note 7: The current accuracy in the above table does not include the ripple fluctuations of output current. Note 8: The maximum output power of DC/DC units indicates the output power of battery end. (Precondition: 2m length cable) Note 9: The maximum output power of AC/DC units indicates the output power of battery end. (Precondition: 2m length cable) Note 10: The efficiencies of the AC/DC units and the DC/DC units are not the guaranteed values as they are subject to change depending on the length of load cables or other related conditions. Real Cycler21

23 8. RC Series Specification Table RC7 series ( HF : Sophisticated type / SA : Accurate and sophisticated type ) 500V board type Maximum output voltage Nominal output power Maximum output current (Rated power output range) Short-term maximum output current Short-term output time Number of channels/ DCDC board Output voltage/ channel Output voltage/ DCDC board Number of occupied DCDC boards Voltage output resolution Voltage monitor resolution Voltage output accuracy Voltage monitor accuracy Current output resolution Current monitor resolution Current output accuracy of HF series Current monitor accuracy of HF series Current output accuracy of SA series Current monitor accuracy of SA series Current output rise time (from 5% to 95%) Current output fall time (from 95% to 5%) Switching time from charge to discharge Switching time from discharge to charge Power factor Efficiency Input voltage Maximum power consumption Accuracy assurance environment HF HF HF/SA HF/SA HF/SA HF/SA HF/SA HF/SA 4A 8A 5A 10A 6A 12A 6ch 3ch 2KVA 4KVA 12.5KVA 12.5KVA 1boad 1boad 0.1mA 0.2mA 0.1mA 0.2mA 2.5KVA 5KVA Charge: from 0V to 500V / Discharge: from 0V to 500V 25A 30A 36A 50A 60A 72A 100A 120A 144A 200A 240A 288A 300A 360A 432A 10min 12.5KVA 12.5KVA 1boad 25KVA 25KVA 2boad 50KVA 50KVA 4boad 100KVA 100KVA 8boad 150KVA 150KVA 12boad 10.0mV 10.0mV 0.05% 0.05% 0.5mA 0.5mA 0.05% 0.05% 0.02% 0.02% 0.02% 0.02% 0.02% 0.02% 0.02% 0.02% 0.02% 0.02% 500A 600A 720A 250KVA 250KVA 20boad 10.0mA 10.0mA 0.02% 0.02% 95% 3øAC180V to 220V10% / 1øAC180V to 220V10% 15KVA 30KVA 60KVA 120KVA 180KVA 300KVA 25 C5 C Note 1: The current accuracy of HF series and SA series are different. Note 2: If not otherwise specified, the specifications above are describing the HF series. Note 3: The specifications of HF series and SA series are the same except their current accuracy. Note 4: SA series need efficient current sensors additionally. Note 5: The external dimensions of SA series do not include those of current sensor. Note 6: The current accuracy in this specification table indicates the accuracy of gain 1. Note 7: The current accuracy in the above table does not include the ripple fluctuations of output current. Note 8: The maximum output power of DC/DC units indicates the output power of battery end. (Precondition: 2m length cable) Note 9: The maximum output power of AC/DC units indicates the output power of battery end. (Precondition: 2m length cable) Note 10: The efficiencies of the AC/DC units and the DC/DC units are not the guaranteed values as they are subject to change depending on the length of load cables or other related conditions. Real Cycler22

24 8. RC Series Specification Table RC8 series ( HF : Sophisticated type / SA : Accurate and sophisticated type ) 600V board type Maximum output voltage Nominal output power Maximum output current (Rated power output range) Short-term maximum output current Short-term output time Number of channels/ DCDC board Output voltage/ channel Output voltage/ DCDC board Number of occupied DCDC boards Voltage output resolution Voltage monitor resolution Voltage output accuracy Voltage monitor accuracy Current output resolution Current monitor resolution Current output accuracy of HF series Current monitor accuracy of HF series Current output accuracy of SA series Current monitor accuracy of SA series Current output rise time (from 5% to 95%) Current output fall time (from 95% to 5%) Switching time from charge to discharge Switching time from discharge to charge Power factor Efficiency Input voltage Maximum power consumption Accuracy assurance environment HF HF HF/SA HF/SA HF/SA HF/SA HF/SA HF/SA 3.5A 7A 5A 10A 6A 12A 6ch 3ch 2KVA 4KVA 12.5KVA 12.5KVA 1boad 1boad 0.1mA 0.2mA 0.1mA 0.2mA 2.5KVA 5KVA Charge: from 0V to 600V / Discharge: from 0V to 600V 20A 30A 36A 40A 60A 72A 80A 100A 144A 160A 200A 288A 240A 300A 432A 10min 12.5KVA 12.5KVA 1boad 25KVA 25KVA 2boad 50KVA 50KVA 4boad 100KVA 100KVA 8boad 150KVA 150KVA 12boad 10.0mV 10.0mV 0.05% 0.05% 0.5mA 0.5mA 0.05% 0.05% 0.02% 0.02% 0.02% 0.02% 0.02% 0.02% 0.02% 0.02% 0.02% 0.02% 320A 400A 720A 250KVA 250KVA 20boad 10.0mA 10.0mA 0.02% 0.02% 95% 3øAC180V to 220V10% / 1øAC180V to 220V10% 15KVA 30KVA 60KVA 120KVA 180KVA 300KVA 25 C5 C Note 1: The current accuracy of HF series and SA series are different. Note 2: If not otherwise specified, the specifications above are describing the HF series. Note 3: The specifications of HF series and SA series are the same except their current accuracy. Note 4: SA series need efficient current sensors additionally. Note 5: The external dimensions of SA series do not include those of current sensor. Note 6: The current accuracy in this specification table indicates the accuracy of gain 1. Note 7: The current accuracy in the above table does not include the ripple fluctuations of output current. Note 8: The maximum output power of DC/DC units indicates the output power of battery end. (Precondition: 2m length cable) Note 9: The maximum output power of AC/DC units indicates the output power of battery end. (Precondition: 2m length cable) Note 10: The efficiencies of the AC/DC units and the DC/DC units are not the guaranteed values as they are subject to change depending on the length of load cables or other related conditions. Real Cycler23

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