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1 2002 CATALOG including... HIOKI company overview, new products, environmental considerations and other information are available on our website.

1 Advanced Instruments to Meet International Safety and Stringent Test Standards INSULATION / WITHSTANDING HiTESTERs Model 3153 for AC/DC 5kV Automatic Withstand and Continuous Insulation Testing

EXT. I/O Connect Model 3153 with the 3930 High Voltage Scanner Max.

DIGITAL MΩ HiTESTER Multi mode 6 Selectable Test Voltages for Flexible Resistance Testing from 25 to 1000V Comparator with Buzzer and Timer Functions Built-in EXT.

31A Ideal for Protective Grounding Checks of Medical and General Electrical Equipment SOFT START Function to Protect Against Equipment Damage and Ensuring Operator Safety Constant Current Testing

000mW with Rush Current in Motors Test Single-phase to Large - scale 60kW 3 - phase Systems (Model 3331) Extremely High ±0.

2 1 Advanced Instruments to Meet International Safety and Stringent Test Standards INSULATION / WITHSTANDING HiTESTERs Model 3153 for AC/DC 5kV Automatic Withstand and Continuous Insulation Testing Model 3159 for 5kV Withstand and Basic Insulation Testing Model 3158 for Independent 5kV AC Withstand Testing Store up to 20 Sets of Measurement Conditions Zero-V Switching Automated Testing using EXT. I/O Connect Model 3153 with the 3930 High Voltage Scanner Max. 32-channel Automatic Testing using High Voltages Isolated Voltage Input and Output External Control with Multi-purpose Sequencer Common Single mode 8 high channels 4 high channels 4 low channels 3154 DIGITAL MΩ HiTESTER Multi mode 6 Selectable Test Voltages for Flexible Resistance Testing from 25 to 1000V Comparator with Buzzer and Timer Functions Built-in EXT. I/O Interface Perfect for Automation Record Changes with Analog Output Feature AC GROUNDING HiTESTER Measure Extremely Low Resistance Values with Max. 31A Ideal for Protective Grounding Checks of Medical and General Electrical Equipment SOFT START Function to Protect Against Equipment Damage and Ensuring Operator Safety Constant Current Testing with Feedback Control POWER HiTESTERs Simultaneous Integration of Power and Current Measure the Stand-by Power of Home Appliances and Equipment to Identify Energy Efficiency Levels - from mW with Rush Current in Motors Test Single-phase to Large - scale 60kW 3 - phase Systems (Model 3331) Extremely High ±0.2% Accuracy Wide Frequency Range from 1Hz in Model 3332 (10Hz in Model 3331) to 1000kHz. See the Fluctuation State of Power in Clear Waveforms with Analog Output Function mω HiTESTERs Engineered using AC 4-terminal method to Eliminate Effects of Leads and Contact Resistance Model 3227 for High- Precision and 10mΩ High Resolution Testing Variable Sampling Rate of 4, 16 or 90 times/sec Temperature Compensation Function Model 3540 for Rapid 100ms Response + 16/sec Sampling 30mΩ to 30kΩ Range Select from 4 Different Setups to Suit Your Application Model 3560 for Simultaneous Low Resistance + Voltage Testing As Fine as 1mΩ Resolution Built-in EXT. I/O, External Control Terminal and RS-232C Interface Advanced Comparator Function - Store up to 7 Comparator Configurations in the 3540, 15 in the 3227, and up to 30 in the 3560 DIGITAL MULTI METERs Outstanding Performance in Production Lines with High- Speed 3.3ms Sampling Rate Built-in Comparator, EXT. I/O and RS-232C Interface Tact Time is Greatly Minimized with Sequence Control Feature Low Power Resistance Measurement to Prevent Sample Deterioration Convenience and Affordability with Model 3237 DC V Accuracy of ±0.01% rdg. ±2dgt. with Models 3238 and 3239 Reliable Resistance Measurements using 4-terminal Measurement Method with Model 3239 LCR METERs Models , & 3535 Exceptionally High Speed Testing at 5ms and 6ms/sample + Built-in Comparator Up to 120MHz of Broadband Measurement with Model 3535, plus Detachable Head Amp Unit for Ultimate Flexibility Comparator Function for GO/NG Judgment Test Up to 14 Parameters Adjust Settings while Measuring Store up to 30 Sets of Testing Conditions Interactive Touch Panel Display Model Practical and Affordable LCR Measurement Performance Store Up to 99 Measurement Conditions for Greater Line Efficiency RS-232C Interface is Standard

2 System & Application Software Enhanced Efficiency in System Measurements Efficient testing can be consistently performed using a controller (custom-built) to conduct protective grounding,

800 W 3153 AUTOMATIC INSULATION / WITHSTANDING HiTESTER Withstanding test : Testing voltage; 0.2 to 5.00 kv AC 500 VA : Measurement range; Current :0.01 to 100.

1 to 9999 MΩ Outline of the 9267 SAFETY TEST DATA MANAGEMENT SOFTWARE Test Types and Corresponding Test Instrument Insulation Withstand Test: 3153/3159/3158 (withstand voltage only) Protective

Also, at least one of the tests must be performed. Interface for connecting test instruments to the PC RS-232C only (Multiple test instrument can be connected through a commonly available multiplexer.

3 2 System & Application Software Enhanced Efficiency in System Measurements Efficient testing can be consistently performed using a controller (custom-built) to conduct protective grounding, insulation resistance, and voltage withstand testing all at once. Contact us for system upgrades AC GROUNDING HiTESTER Measurement current: Max. 31 A Resistance measurement range: 0 to W 3153 AUTOMATIC INSULATION / WITHSTANDING HiTESTER Withstanding test : Testing voltage; 0.2 to 5.00 kv AC 500 VA : Measurement range; Current :0.01 to ma Insulation test : Testing voltage; 500 V DC / 1000 V DC : Measurement range; 0.1 to 9999 MΩ Outline of the 9267 SAFETY TEST DATA MANAGEMENT SOFTWARE Test Types and Corresponding Test Instrument Insulation Withstand Test: 3153/3159/3158 (withstand voltage only) Protective Conductivity Test: 3157 Live Line Testing: 3332 Test Sequence Operation The above three tests can be performed in any desired sequence. However, the same test should not be performed more than once. Also, at least one of the tests must be performed. Interface for connecting test instruments to the PC RS-232C only (Multiple test instrument can be connected through a commonly available multiplexer.) Test Data Recording Test results are recorded as a specified text file (in CSV format). Connection Switching Function Connections can be switched prior to each test by sending commands to the PLC (programmable logic controller). ID Number Management ID numbers can be managed for test targets. Automatic ID Incrementing ID Number Digit Count Setting ID Header Appending Function 3153 Program Setting A program setting screen is provided for the Program setting can be saved as or loaded from text files. [Load Data] [Program Setting] [Save Program Setting as Text]

3 Application Examples by Industry Category Production line measurement instruments are listed by industries in which they are typically used, with common application examples.

Detecting the short and breakage of coils Resistance measurement of motor brush contacts for pass-fail judgment.

Checking for abnormal heat and overload Model 3511-50, 3522-50, 3532-50, and 3535 LCR HiTESTERs Inductance measurement of motor windings for pass-fail judgment.

4 3 Application Examples by Industry Category Production line measurement instruments are listed by industries in which they are typically used, with common application examples. Industry categories are indicated by pictographs of their products, to aid model selection. Model 3227 and 3540 mω HiTESTERs Resistance measurement of motor windings for pass-fail judgment. Detecting the short and breakage of coils Resistance measurement of motor brush contacts for pass-fail judgment. Checking for abnormality in motor brushes Thermal testing of motors by temperature conversion (resistance temperature) function (Model 3227 only). Checking for abnormal heat and overload Model , , , and 3535 LCR HiTESTERs Inductance measurement of motor windings for pass-fail judgment mω HiTESTER Direct current (DCR) and inductance measured by a single instrument (Model only). Insulation resistance testing for shipping inspection. Checking for substandard isolation Model 3153/3159/3158 INSULATION / WITHSTANDING HiTESTER Insulation testing and withstand voltage testing for shipping inspection. Checking for substandard withstanding voltage level and safety Model , , , and 3535 LCR HiTESTERs Inductance and quality factor (L-Q) measurement of coils for pass-fail judgment on test lines. Inductance measurement of magnetic heads, such as for video, audio, and hard disk drives, for pass-fail judgment. Judging for quality of magnetic heads Measure and convert frequency at multiple points on magnetic heads for pass-fail judgment (Models , , 3535). Judging the quality and inspecting the characteristics of magnetic heads Constant-current measurement capability for current-independent measurements. Inspection of the dependency of impedance characteristics on current Inductance measurement of ferrite cores for pass-fail judgment. Judging the quality based on the inductance characteristics of ferrite cores Model 3227 and 3540 mω HiTESTERs Low-resistance measurement of coils for pass-fail judgment on test lines. Detecting the short and breakage of coils 3511 LCR HiTESTER , , , 3535 Measurement Frequency Insulation resistance testing of coils for shipping inspection. Checking for substandard isolation Model 3153/3159/3158 INSULATION / WITHSTANDING HiTESTER Insulation testing and withstand voltage testing of coils for shipping inspection. Checking for substandard withstanding voltage level and safety

4 Application Examples by Industry Category Model 3560 AC mω HiTESTER Contact resistance measurement of connectors, switches, and relays for pass-fail judgment.

To check for Internal damage of ICs Model 3511-50, 3522-50, and 3532-50 LCR HiTESTERs Characteristic impedance measurement of connectors and cables for pass-fail judgment.

5 4 Application Examples by Industry Category Model 3560 AC mω HiTESTER Contact resistance measurement of connectors, switches, and relays for pass-fail judgment. To check for mechanical failure of switches and lack of contact Forward junction (On) resistance measurement of semiconductors for pass-fail judgment. To check for Internal damage of ICs Model , , and LCR HiTESTERs Characteristic impedance measurement of connectors and cables for pass-fail judgment. Contact failure between connectors Coil inductance measurement of relays for pass-fail judgment. Short or wire breakage of relay coils Insulation resistance testing of connectors, switches, and relays for shipping inspection. Checking for substandard isolation among pins and isolation failure of coils Model 3227 and 3540 mω HiTESTERs Resistance measurement of transformer windings for quality testing. Thermal testing of transformers by temperature conversion (resistance temperature) function (Model 3227 only). To check for abnormal heating of transformers and heating due to harmonics 3560 AC mω HiTESTER Model 3153/3159/3158 INSULATION /WITHSTANDING VOLTAGE HiTESTER Insulation testing and withstand voltage testing of connectors, switches, and relays for shipping inspection. Checking for substandard isolation among pins and isolation failure of coils Model , , , and 3535 LCR HiTESTERs Inductance measurement of windings for pass-fail judgment. Direct current resistance (DCR) and inductance measured by a single instrument (Model only) mω HiTESTER Insulation resistance testing for shipping inspection. Substandard isolation Model 3153/3159/3158 INSULATION / WITHSTANDING HiTESTER Insulation testing and withstand voltage testing for shipping inspection. Checking for substandard withstanding voltage level and safety Model , , , 3535 LCR HiTESTERs Capacitance and dissipation factor (C-D) measurement of capacitors for pass-fail judgment on test lines. Judging the quality and checking the characteristics of capacitors Capacitance and equivalent series resistance measurement for pass-fail judgment. Judging the quality of electronic parts and capacitors Capacitance measurement of cellular phone microphones for pass-fail judgment. Judging the quality and checking the characteristics of radio parts

5 Application Examples by Industry Category Insulation resistance testing of capacitors for shipping inspection.

Judging the quality of electronic parts and capacitors Model 3227 and 3540 mω HiTESTERs Resistance measurement of resistors for pass-fail judgment.

Judging the quality of the internal structure batteries and checking for deterioration due to extended use Model 3511-50, 3522-50, and 3532-50 LCR HiTESTERs Impedance measurement for pass-fail

Checking the characteristics and general condition of the internal structure of batteries Measure and convert frequency at multiple points for internal resistance testing and evaluation.

6 5 Application Examples by Industry Category Insulation resistance testing of capacitors for shipping inspection. Judging the quality of electronic parts and capacitors Model 3153/3159/3158 INSULATION / WITHSTANDING HiTESTER Insulation testing and withstand voltage testing of capacitors for shipping inspection. Judging the quality of electronic parts and capacitors Model 3227 and 3540 mω HiTESTERs Resistance measurement of resistors for pass-fail judgment. Resistance inspection at parts manufacturers Model 3560 AC mω HiTESTER Internal resistance and terminal voltage measurement of batteries for pass-fail judgment. Judging the quality of the internal structure batteries and checking for deterioration due to extended use Model , , and LCR HiTESTERs Impedance measurement for pass-fail judgment. Checking the characteristics and general condition of the internal structure of batteries Battery internal resistance measurement for pass-fail judgment. Checking the characteristics and general condition of the internal structure of batteries Measure and convert frequency at multiple points for internal resistance testing and evaluation. Judging the quality of the internal structure batteries and checking for deterioration due to extended use Cole-Cole plot measurement capability (Models and ). Evaluation of battery electrodes and measuring the electric conductivity of solid electrolytes Insulation resistance testing of home appliances, OA devices, and PCs for shipping inspection. Shipping inspection and insulation check of household appliances and office equipment Model AC GROUNDING HiTESTER Ground-terminal resistance measurement of home appliances, OA devices, and PCs for shipping inspection. Judging the quality of earth grounding in household appliances and office equipment Model 3158 WITHSTANDING VOLTAGE HiTESTER Withstand voltage testing of home appliances, OA devices, and PCs for shipping inspection. Judging the quality of the withstand voltage characteristics of household appliances and office equipment Model 3186 DIGITAL POWER HiTESTER and Model 3332 POWER HiTESTER Power consumption measurement of home appliances, OA devices, and PCs for shipping inspection. Measuring the power consumption of household appliances and office equipment in order to detect substandard levels in the internal circuitry, motors and compressors Model 3332 POWER HiTESTER Stand by power measurement (typically one watt or less) of home appliances, OA devices, and PCs for shipping inspection. Measuring the standby power of household appliances and office equipment in order to check for failures in the internal circuitry Includes function to judge two items simultaneously on production lines. Contributing to the effective construction of production lines by facilitating high speed and reliable automatic judgment

7 6 Sample Applications Fuses Relays 3227 and 3540 Resistance measurement of fuse for pass/fail judgment 3560 Resistance measurement of fuse for pass/fail judgment As the measurement current of Model 3560 is quite small, it is efficient for measuring fuses which are cut by slight current and 3540 Resistance measurement of parts used for joints of relay for pass/fail judgment As the resistance of the joints is quite small, a milliohm tester is efficient for measurement. Cellular Phones Plugs Cables 3560 Measuring the internal resistance and voltage of battery inside the phone for shipping inspection As the battery inside the phone is charged (to a certain level or fully) before shipment, inspection of its internal resistance and voltage is required and 3540 Resistance measurement of spark plugs for pass/fail judgment As the glass resistance between the electrodes of a spark plug has to be in a prescribed range, resistance measurement is required Breakdown test of cables used for automobiles (for quality control) As a form of quality inspection, breakdown tests of cables used for automobiles while using AC voltage is conducted. The automatic voltage ramp up function of Model 3153 is quite useful for this application. Home Appliances Pipes , and Capacitance measurement of microphones (ECM) for pass/fail judgment Because microphones (ECM) contained in PCs or cellular phones are a kind of capacitor, capacitance measurement is required to inspect their quality Contact resistance measurement of memory card slot for inspection Contact resistance measurement for switches, which checks whether or not a memory card is inserted, in the memory card slot is required. 3503, and Capacitance measurement of ink-jet printer heads for quality control Capacitance measurement of the spouting nozzle in a ink-jet printer head is required as a kind of quality control. Medical Equipment Manufacturing 3227 Temperature increase inspection of transformers inside medical equipment for quality control Besides leakage current measurement (by using Model ), IEC requires a temperature increase inspection of the transformer. The conversion function, from the resistance value of the motor/coil to temperature, of Model 3227 is quite useful for this application and 3540 Resistance measurement of metal wires inside the pipe Resistance of metal wire, which generates heat to join pipes, inside the pipe is required. PCB Assembly , and Capacitance measurement of chip capacitor before mounting Because its capacity value is not indicated on a chip capacitor, for accuracy s sake, it must be measured before it is mounted to prevent error.

8 7 Examples of Measurement Method WITHSTAND VOLTAGE TEST For transformer parts, insulation condition for A, B, and C points will be measured. For home appliances, generally, the test points consists of places where the strength of the basic insulation and supplementary insulation can be determined. INSULATION TEST Points between protective earth and the shorted point of live and neutral pins will be measured. PROTECTIVE GROUNDING TEST Measurement is made between a protected earth terminal and protected earthed part DIGITAL MΩ HiTESTER Insulation Resistance Test VTR VTR Production line LEAKAGE CURRENT MEASUREMENT Earth leakage current test Enclosure leakage current test Please also visit our website at to download the Users Guide for Safety Standards and Testing methods. DISTRIBUTED BY HEAD OFFICE : 81 Koizumi, Ueda, Nagano, , Japan TEL / FAX os-com@hioki.co.jp HIOKI USA CORPORATION : 6 Corporate Drive, Cranbury, NJ USA TEL / FAX hioki@hiokiusa.com Europe Representative Office : Meineckestrasse 48, Dusseldorf, Germany TEL / FAX hioki-eu@doitsu.de Shanghai Representative Office : 1108 Union Building, 100 Yan An Road (East), Shanghai, , P.R.China TEL /4938 FAX hioki-sh@sh.cngb.com All information correct as of Sep. 6, All specifications are subject to change without notice. LineE1-29B-03P Printed in Japan

INSULATION / VOLTAGE WITHSTAND TEST INSTRUMENT SERIES

2001 INSULATION / VOLTAGE WITHSTAND TEST INSTRUMENT SERIES Safety Standards Measuring Instruments 3153 3159 3158 3154 ISO14001 JQA-E-90091 http://www.hioki.co.jp/ HIOKI company overview, new products,