Technical Description. Wireless Automation Input/Output Module WDIO100

Transcription

1 Technical Description Wireless Automation Input/Output Module

2 Please note the following Target group This description is intended for the use of trained specialists in electrical installation and control and automation engineering, who are familiar with the applicable national standards. Safety requirements The responsible staff must ensure that the application or use of the products described satisfy all the requirements for safety, including all the relevant laws, regulations, guidelines and standards. FCC Compliance This device complies with Part 15 of the FCC Rules and with RSS-210 of Industry Canada. Operation is subject to the following two conditions: 1) this device may not cause harmful interference, and 2) this device must accept any interference received, including interference that may cause undesired operation. Warning: Changes or modifications made to this equipment not expressly approved by ABB Automation Products GmbH may void the FCC authorization to operate this equipment. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: _ Reorient or relocate the receiving antenna. _ Increase the separation between the equipment and receiver. _ Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. _ Consult the dealer or an experienced radio/tv technician for help. IMPORTANT NOTE: FCC Radiation Exposure Statement: This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 20cm between the radiator and your body. This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter. Liability The documentation has been prepared with care. The products described are, however, constantly under development. For that reason the documentation is not in every case checked for consistency with performance data, standards or other characteristics, and does not represent an assurance of characteristics in the sense of 459, Para. 2 of the German Civil Code. In the event that it contains technical or editorial errors, we retain the right to make alterations at any time and without warning. No claims for the modification of products that have already been supplied may be made on the basis of the data, diagrams and descriptions in this documentation. This manual is copyrighted. Any reproduction or third party use of this protected publication, whether in whole or in part, without the written permission of ABB Automation Products GmbH, is forbidden

3 : Configurable: WDI: wireless position sensors WDX: - 56 wireless position sensors and 7 wireless I/O pads WDP: - 13 wireless I/O pads 2CDC351026F0006 Fig. 1: Content FCC Compliance...2 Purpose and short description...4 Indicators and operating elements on the front plate...4 Technical data...5 Bus data structure...6 Approvals and authorizations...8 Ordering data...8 Mechanical dimensions...9 Modifications compared to the predecessors

4 Purpose and short description The module transmitts the information to and from the configured wireless devices. The module receives the signals via two antennas and can transmit them to the machine control via a field bus or reconnect them to another wireless device (Mapping mode for cable replacement). Communication is performed within the worldwide available 2.4 GHz band. The reliability of data transmission is guaranteed by the use of frequency hopping with different frequency sequences, antenna switching and automatic repeat requests. The module expects to receive a functional state message of each assigned device every 500 ms. This way the I/O module monitors the correct operation of the devices and is able to detect malfunctions immediately, if no functional state message is received any longer. Furthermore, with 4 foil switches and one LCD display, the module provides configuration and diagnosis functions for wireless devices, also without PLC and fieldbus connection. The module can communicate via one of the ABB FieldBusPlugs with different field-buses: The chosen field bus determines the needed FieldBusPlug (PROFIBUS DP, DeviceNet, Modbus,...). Indicators and operating elements on the front plate Fig. 2 shows the indicators and operating elements on the front plate. 2 coaxial sockets: Connection of antenna cables 1 socket: Interface to ABB FieldBusPlug ANT1 ANT2 Operating display: - LCD display, two lines of 16 characters each - 4 foil switches ESC OK 1 set of terminal screws: 24 V DC supply 2CDC352036F0003.EPS Fig. 2:, indicators and operating elements on the front plate - 4 -

5 Technical data Number of I/O devices Transmitter Frequency band (communication) Frequency / antenna switching Latency (99.9 %) Error rate (telegramm max. 34 ms) Range of transmission (of the antenna) Max. number of input modules per manufacturing cell Operating display configurable: "WDI": 120 digital inputs for wireless position sensors "WDX": 56 digital inputs for wireless position sensors and 7 wireless I/O pads (WIOP100) 4 device connections (Mappings) "WDP": 13 wireless I/O pads (WIOP100) 4 device connections (Mappings) 1mW, 1MHz bandwidth, frequency hopping 2.4 GHz ISM band Every 2 ms - frequency hopping (with different frequency sequences for up to 60 devices) - switching between transmitting and receiving antenna 20 ms (max. 34 ms) until the signal is available on the fieldbus 7 ms (max. 18ms) in Mapping mode (pin - pin) independent of the number of devices and events 10-9 (in typical environement) 5-10 m (typical 15 m) 3 (without change of typ. latency; more are possible) - LCD display, two lines of 16 characters each - 4 foil switches Electrical connections - 2 coaxial sockets: Connection of the WAT100 antennas - 1 socket: Interface to ABB FieldBusPlug - 1 set of terminal screws: 24 V DC supply (if used for looping through, not more than 1 A is allowed) Degree of protection acc. to IEC IP Supply voltage 24 V DC (+20 %, -15 %), ripple < 5 % Power consumption 15 W max. Operating temperature C Storage temperature C Permissible humidity during operation %, non-condensing Permissible shock and vibration stress according to EN Shock b < 15 g, T < 11 ms Frequency range 10 < f < 150 Hz, < 1g Mounting - DIN rail according to DIN EN (positioned in the middle between upper an lower edge of housing) - width: 35 mm - height: 15 mm (lower ones may be usabel, if the upper mountig holes are removed) - Mounting holes for screws of up to 4 mm diameter Dimensions of housing 120 x 120 x 80 mm 2 Dimensions of mounting see fig. 3:, mechanical dimensions Weight 410 g Cooling Natural convection may not be prevented by cable ducts or other devices - 5 -

6 Bus data structure WDI: 120 WSIX WDX: 56WSIX + 7WDP WDP: 13WDP Payload Data Parameter Data Input data Word high byte low byte high byte low byte high byte low byte Input Valid Input Valid Input Valid Input spare Input Valid Input Valid Input Valid Input Input WDP 0 Input WDP 1 Input WDP 2 Input WDP 3 Input WDP 4 Input WDP 5 Input WDP 6 7 Valid Status BS Valid Input Valid Input Valid Input Valid Input WDP 0 Input WDP 1 Input WDP 2 Input WDP 3 Input WDP 4 Input WDP 5 14 spare Input Input WDP 6 15 Status BS Valid Status WDP 6..0 Valid WDP 6..0 Output data Word high byte low byte high byte low byte 0 Out 7..0 WDP1 Out 7..0 WDP0 Out 7..0 WDP1 Out 7..0 WDP0 1 Out 7..0 WDP3 Out 7..0 WDP2 Out 7..0 WDP3 Out 7..0 WDP2 2 Out 7..0 WDP5 Out 7..0 WDP4 Out 7..0 WDP5 Out 7..0 WDP4 3 spare Out 7..0 WDP6 Out 7..0 WDP7 Out 7..0 WDP6 4 Out 7..0 WDP9 Out 7..0 WDP8 5 Out 7..0 WDP11 Out 7..0 WDP10 6 spare Out 7..0 WDP12 7 Default values: 0 Para. No. Name Meaning Name Meaning Name Meaning 1 Cell ID Cell ID Cell ID Cell ID Cell ID Cell ID 2 Config0 WSIX Config0 WSIX Config0 WDP Config1 WSIX Config1 WSIX Antenna switching 0=ON, 1=OFF 4 Config2 WSIX Config2 WSIX Error Ack 0=Auto Ack, 1= Ack 5 Config3 WSIX Config3 WSIX Failsafe Mode 0=Zero 1=Keep 6 Config4 WSIX Config4 WDP 6..0 Filter Time 0=1ms 1=5ms 2=25ms 7 Config5 WSIX Antenna 0=ON, Node hours (read only) switching 1=OFF 8 Config6 WSIX Error Ack 0=Auto Ack, Invalid Counter (read only) 1= Ack 9 Config7 WSIX Failsafe Mode 0=Failsafe Zero 1=Failsafe Keep 10 Antenna switching 0=ON, 1=OFF Filter Time 0=1ms 1=5ms 2=25ms 11 Node hours (read only) Node hours (read only) 12 Invalid Counter (read only) Invalid Counter (read only) Input WDP 7 Input WDP 8 Input WDP 9 Input WDP 10 Input WDP 11 Input WDP 12 Valid WDP Status WDP Status BS Status BS: bit n... bit 3 bit 2 bit 1 bit 0 reserved Parameter fault Fieldbus enable System ready WSIX Wireless Sensor Interface to prox WIOP Wireless IO Pad WSP Wireless Sensor Pad - 6 -

7 WDIO Fig. 3: WDI0100, Overview of mapping mode - 7 -

8 Approvals and authorizations UL CSA FCC ETSI CMIIT USA Canada Japan Europa China M = Approval available; rating plates carry the test symbol, if sign obligation exists. Ordering data Type Designation Ordering number EAN number WDI0100-CON-FBP Input / Output module for wireless devices with FBP-connector 1SAF960300R

9 Mechanical dimensions 119,5 WDI 100 WDIO 100 ESC OK ANT1 ANT2 DC-IN 15W 24V 0V L+ L+ M M PE 119,5 2CDC352010F0005.EPS X1 94,5 60,5 79,5 119,5 93,5 5 Antenna cable WAC100 minimum bend radius: 30 mm (repeated bending: 55 mm) 25 Connector lenght Recommanded minimum size of cabinet: ANT1 ANT2 WDIO 100 height: M 200 mm width: M 150 mm depth: M 120 mm 119,5 DC-IN 15W 24V 0V PE X1 L+ L+ M M ESC OK 2CDC352011F0005.EPS 24V DC + - All dimensions in mm. Fig. 4:, mechanical dimensions - 9 -

10 Modifications compared to the predecessors Type Device ID (Ordering number) WDI100 1SAF R Modifications compared to the predececssors WDI100 1SAF R0001 B Sensor number on the display (instead of 1-120). Signal configuration parameters can be read from the device and also be written to the device. CELL ID from 0-59 (instead of 1-60) After a device without Index B was replaced in an existing installation, please keep in mind the following: If the fieldbus parameter DOWNLOAD function is used, the CELL ID in the PLC parameter must be set to the lower CELLID-Value 1 1SAF R1000 There are 3 selectable configurations available: WDI, WDX and WDP (see page 3) After a WDI100 was replaced with a, the desired configuration must be selected (e. g. "WDI"). 1SAF R2000 Software extension: Mapping mode added to connect (map) signals from one wireless device to another. 1 see Planning and Installation Guidelines Chapter: SET-Mode

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12 Contact us ABB Automation Products GmbH Wallstadter Str Ladenburg, Germany Phone: Fax : plc.sales@de.abb.com Note: We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB AG does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB AG. Copyright 2012 ABB All rights reserved 3ADR071006D