Contents. Lightweight Coax Cable

Transcription

1 Radio Frequency Cable/Connector Contents General Specifications...2 Coaxial Cable Assemblies Ω Aircraft Grade Polyethylene Coaxial Cable Ω Aircraft Grade Polytetrafluoroethylene Coaxial Cable Ω Coaxial Cable and Connectors and 75Ω Coaxial Connector Specifications Lightweight Coax Cable Reduce weight and increase performance: Add Capacity Travel Farther Reduce Operating Expenses Features to consider when choosing a coaxial cable: Weight Diameter Electrical Performance Flexibility Ease of Assembly Fluid Resistance Cost Significantly Lighter than MIL-C-17 and RG Cables Choose from Aircraft Grade, High Temperature Polytetrafluoroethylene (PTFE) or Low Smoke, Zero Halogen, Polyethylene (PE) Today s sophisticated avionics systems require superior RF coaxial cable performance. EMTEQ offers low-loss, light weight RF cable options for the commercial, corporate and military markets.

2 Application Support Cable assemblies tested at operating frequency is up to 20 GHz. DME ELT Glide Scope GPS HF Marker Beacon MLS Mode S Radar Altimeter Satcom Satellite TV Skywatch TCAD TCAS TFTS UHF VHF VOR/LOC Coaxial Cable General Specifications Polyethylene (PFLX) Design & MIL-C-17 MIL-C-17 Construction as applicable as applicable Polytetrafluoroethylene (PTFE) Flammability FAR part 25, App. F FAR part 25, App. F Part I (a) (3) Part I (a) (3) Environmental RTCA DO-160 RTCA DO-160 MIL-STD-810 MIL-STD-810 Temp Rating -40 to +85 C -55 to +200 C Impedance 50Ω & 75Ω 50Ω & 75Ω Electrical Testing & Quality Assurance Advantages of EMTEQ RF Assemblies Fully certified and tested precision assemblies Vector Network Analyzer:»» Testing up to 20 GHz with detailed reports with each assembly shipment: Phase Angle Insertion Loss VSWR Time Delay Distance to Fault»» Allows for electronic profile data storage Moisture resistant adhesive heat shrink on each assembly functions as a durable strain relief RF Configuration templates, cable specification and connector assembly instruction available at Quality/Traceability of EMTEQ Assemblies Each assembly is assigned a unique lot number for full traceability and reproducibility. All cables are manufactured in accordance with EMTEQ manufacturing and quality procedures. Testing equipment is calibrated & traceable to NIST standards. Design & Construction Connectors are designed & fabricated to meet the requirements of: MIL-C-39012, MIL-STD-348 ARINC 600, ARINC 404A Customer Specifications Materials Brass per QQ-B-626 Beryllium Copper per QQ-C- 530 Silicone rubber per ZZ-R-765 Stainless Steel 300 Series Teflon per L-P-403 Finishes Silver Plating per QQ-S-365 Gold Plating per MIL-G Proprietary Bright Nickel Temperature Range -65 to +165 C Impedance 50Ù and 75Ù Standard Dimensions/Electrical Values: All specified values are nominal. Quality Assurance EN/JSIQ/AS9100:2004 MIL-Q-9858 MIL-I-45208A FAR Part 25 FAR Part 21 Subpart K 50 OHM Aircraft Grade Polyethylene (PE) Coax EMTEQ P/N PFLX PFLX PFLX PFLX PFLX PFLX PFLX PFLX PFLX MHz MHz MHz MHz MHz Cut-off Frequency 47 GHz 38 GHz 29 GHz 29 GHz 18 GHz 16 GHz 12 GHz 10.3 GHz 6.5 GHz Capacitance (pf/ft.) Vel.of Propagation 80% 82% 81% 83% 83% 85% 86% 87% 87% Time Delay (ns/ft.) DC Resistance (W/1000 ft. Center Conductor Weight (lbs./100 ft.) Min. Bend Radius Operating Temp C C C C C C C Center Conductor Strand SPC Solid SC 7/Strand SC Solid SC 7/Strand SC Solid BCCA Solid BCCA Solid BCCA BC Tube Dielectric Material FPE GIFP GIFP GIFP GIFP Foam PE Foam PE Foam PE Foam PE Shield #1 Bonded Alum Bonded Alum Bonded Alum Bonded Alum Bonded Alum Bonded Alum Bonded Alum Bonded Alum Bonded Alum Shield #2 TC Braid TC Braid TC Braid TC Braid TC Braid TC Braid TC Braid TC Braid TC Braid Jacket Material PE PE PE PE PE PE PE PE PE Cable OD MIL Specification Comparison Attenuation (db per 100 ft.) MIL P/N RG58 RG MHz MHz Impedance 50W 50W Capacitance (pf/ft.) Vel.of Propagation 66% 66% Time Delay (ns/ft.) Weight (lbs./100 ft.) Min. Bend Radius 1 2 Operating Temp C C Center Conductor 19/Strand TC 7/Strand SC Dielectric Material PE PE Shield #1 TC SC Shield #2 - SC Jacket Material PVC PVC Cable OD Compare: PFLX vs. RG214 Weight Savings: 64% Abbreviations BC: Bare Copper BCCA: Bare Copper Clad Aluminum EPTFE: Expanded Polytetrafluoroethylene FEP: Fluorinated Ethylene Propylene GIFP: Gas Injected Foam Polyethylene Benefits of Aircraft Grade PE > 90 db of Shielding Effectiveness Low Smoke, Zero Halogen Lightweight 2 3 OD: PE: PVC: Flexible Outer Diameter Polyethylene (Low Smoke, zero halogen, aircraft grade) Polyvinylchloride Small Bend Radius Low Susceptibility to Kinking Resistant to Skydrol and other Hydraulic Fluids Meets or Exceeds FAA Flammability Testing Requirements and Meets Boeing and Airbus Smoke and Toxic Gas Emission Tests Meets or Exceeds MIL-C-17 Design Requirements SC: SPC: TC: VSWR: Silver Coated Copper Silver Plated Copper Tin Coated Copper Voltage Standing Wave Ratio

3 50 OHM Aircraft Grade Coax EMTEQ P/N TFLX TFLX TFLX TFLX TFLX TFLX MHz MHz MHz MHz MHz Cut-off Frequency 54 GHz 39 GHz 31 GHz 25 GHz 19 GHz 10 GHz Capacitance (pf/ft.) Vel.of Propagation 81% 74% 82% 82% 83% 77% Time Delay (ns/ft.) DC Resistance (ohms/1000 ft.) Center Conductor Weight (lbs./100 ft.) Min. Bend Radius Jacket Operating Temp -55 to +200 C -55 to +200 C -55 to +200 C -55 to +200 C -55 to +200 C -55 to +200 C Center Conductor 7/Strand SC 19/Strand SC 19/Strand SC Solid SC 7/Strand SC 7/Strand SC Dielectric Material EPTFE EPTFE EPTFE EPTFE EPTFE EPTFE Shield #1 Bonded Alum Bonded Alum Bonded Alum Bonded Alum Bonded Alum Bonded Alum Shield #2 TC TC TC TC TC TC Jacket Material FEP FEP FEP FEP FEP FEP Cable OD OHM Aircraft Grade Coax EMTEQ P/N: PFLX TFLX TFLX MHz MHz MHz MHz MHz MHz Cut-off Frequency 43 GHz 61 GHz 18 GHz Capacitance (pf/ft.) Vel.of Propagation 66% 82% 83% Time Delay (ns/ft.) Weight (lbs./100 ft.) Min. Bend Radius Operating Temp C C C Center Conductor Solid SC 19/Strand SC Solid SC Dielectric Material PE EPTFE Foam FEP Shield #1 Bonded Alum Bonded Alum Bonded Alum Shield #2 TC TC TC Jacket Material PE FEP FEP Cable OD MIL-SPEC Comparison Attenuation (db per 100 ft.) MIL-SPEC P/N RG142 RG400 RG MHz MHz MHz MHz Impedance 50Ù 50Ù 50Ù Capacitance (pf/ft.) Vel.of Propagation 69% 69% 69% Time Delay (ns/ft.) Weight (lbs/100 ft.) Min. Bend Radius Operating Temp -55 to +200 C -55 to +200 C -55 to +200 C Center Conductor Solid SC 19/Strand SC 7/Strand SC Dielectric Material PTFE PTFE PTFE Shield #1 SC SC SC Shield #2 SC SC SC Jacket Material FEP FEP FEP Cable OD Compare: TFLX vs. RG142 TFLX vs. RG393 Weight Savings: 48% 56% NFBNFB-1 N Jack to N Jack BLKHD A6M1TFB-1 ARINC 600 Mod. Size 1 to TNC Jack A41TFB-1 ARINC 404 Size 1 to TNC Jack A61TFB-1 ARINC 600 Size 1 to TNC Jack 4 5 Benefits of Aircraft Grade PTFE > 90 db of Shielding Effectiveness Lightweight Flexible High Temperature Rating Low Coefficient of Friction Resistant to Skydrol and other Hydraulic Fluids Meets or Exceeds FAA Flammability Testing Requirements and Meets Boeing and Airbus Smoke and Toxic Gas Emission Tests Meets or Exceeds MIL-C-17 Design Requirements Loads/Adapters/Attenuators: All types of 50 Ohm loads, adapters and attenuators are available including: Adapters TFBTFB-1 TNC Jack to TNC Jack BLKHD TFBBFB-1 TNC Jack to BNC Jack BLKHD FFBFFB-1 F Jack to F Jack BLKHD 75 OHM Connector Part numbers Connector Type Description PFLX TFLX TFLX BNC Male Straight Plug BMS BMS BCP-C71A BNC Male 90 Plug BMR BMR BNC Female In-Line Jack BFS BFS BNC Female Bulkhead Jack BFS BFS Size 8 Removable Female, for Positronic D-Sub DFC DFC Size 8 Removable Female, for Cannon D-Sub DFC Size 8 Removable Male, for Positronic D-Sub DMC DMC Size 8 Removable Male, for Cannon D-Sub DMC Type F Male, Straight Plug FMS FP-C71A Type F Male, 90 Plug FMR ARINC Size 5 Pin Contact A ARINC Size 5 Socket Contact A A ARINC Size 8 Socket Contact A A ARINC Size 9 Socket Contact - A Notes: All connectors use standard military specification tool frames and dies. Hex Die varies with connector. Refer to connector drawing.

4 50 OHM PFLX Connector Part Numbers (solder/crimp) Connector Type Description PFLX PFLX PFLX /-501 PFLX PFLX PFLX PFLX TNC male Straight TMS130-1 TMS195-1 TMS240-1 TMS340-1 TMS400-1 TMS TNC male Right Angle TMR130-1 TMR195-1 TMR240-1 TMR340-1 TMR400-1 TMR TNC female Bulkhead Straight TFS130-2 TFS195-2 TFS240-2 TFS TFS TNC female In-line TFS130-1 TFS195-1 TFS240-1 TFS C male Straight CMS130-1 CMS195-1 CMS240-1 CMS CMS C male Right Angle CMR130-1 CMR195-1 CMR240-1 CMR340-1 CMR400-1 CMR N male Straight NMS130-1 NMS195-1 NMS240-1 NMS340-1 NMS400-1 NMS500-1 NMS900-1 N male Right Angle NMR130-1 NMR195-1 NMR240-1 NMR340-1 NMR400-1 NMR N female Bulkhead Straight NFS130-2 NFS195-2 NFS240-2 NFS340-2 NFS400-2 NFS500-2 NFS900-1 N female In-line NFS130-1 NFS195-1 NFS240-1 NFS340-1 NFS400-1 NFS BNC male Straight BMS130-1 BMS195-1 BMS240-1 BMS340-1 BMS400-1 BMS BNC male Right Angle BMR130-1 BMR195-1 BMR240-1 BMR340-1 BMR400-1 BMR BNC female Bulkhead Straight BFS130-2 BFS195-2 BFS240-2 BFS BNC female In-line BFS130-1 BFS195-1 BFS240-1 BFS HN male Straight HMS130-1 HMS195-1 HMS240-1 HMS HMS HN male Right Angle HMR130-1 HMR195-1 HMR240-1 HMR HMR SMA male Straight SMS130-1 SMS195-1 SMS240-1 SMS SMA male Right Angle SMR130-1 SMR195-1 SMR UHF male Straight - UMS195-1 UMS UHF female Straight - UFS195-1 UFS ARINC 600 Size 1 Straight A A A A A A ARINC 600 Mod. Size 1 Straight A6M A6M A6M A6M A6M A6M ARINC 600 Size 5 Straight A A A ARINC 404 Size 1 Straight A A A A A A ARINC 404 Size 3 Straight - A A ARINC 404 Size 5 Straight - A ARINC 404 Size 5 Female - A ARINC 404 Size 7 Straight - A Note: All 195 series connectors can be used with RG142 and RG400 coax. Note: PFLX connectors available. 50 OHM TFLX Connector Part Numbers (solder/crimp) Connector Type Description TFLX TFLX TFLX TFLX TFLX TFLX TNC male Straight TMS130-1 TMS165-1 TMS205-1 TMS225-1 TMS295-1 TMS488-1 TNC male Right Angle TMR130-1 TMR165-1 TMR205-1 TMR225-1 TMR295-1 TMR488-1 TNC female Blkhd Straight TFS130-2 TFS165-2 TFS205-2 TFS225-2 TFS295-2 TFS488-2 TNC female In-line TFS130-1 TFS165-1 TFS205-1 TFS225-1 TFS C male Straight CMS130-1 CMS165-1 CMS205-1 CMS225-1 CMS295-1 CMS488-1 C male Right Angle CMR130-1 CMR165-1 CMR205-1 CMR225-1 CMR295-1 CMR488-1 N male Straight NMS130-1 NMS165-1 NMS205-1 NMS225-1 NMS295-1 NMS488-1 N male In-line NMR130-1 NMR165-1 NMR205-1 NMR225-1 NMR295-1 NMR488-1 N female Blkhd Straight NFS130-2 NFS165-2 NFS205-2 NFS225-2 NFS295-2 NFS488-2 N female In-line NFS130-1 NFS165-1 NFS205-1 NFS225-1 NFS295-1 NFS488-1 BNC male Straight BMS130-1 BMS165-1 BMS205-1 BMS225-1 BMS295-1 BMS488-1 BNC male Right Angle BMR130-1 BMR165-1 BMR205-1 BMR225-1 BMR295-1 BMR488-1 BNC female Blkhd Straight BFS130-2 BFS165-2 BFS BNC female In-line BFS130-1 BFS165-1 BFS HN male Straight HMS130-1 HMS165-1 HMS205-1 HMS225-1 HMS295-1 HMS488-1 HN male Right Angle HMR130-1 HMR165-1 HMR205-1 HMR225-1 HMR295-1 HMR488-1 SMA male Straight SMS130-1 SMS165-1 SMS205-1 SMS SMA male Right Angle SMR130-1 SMR165-1 SMR205-1 SMR ARINC 600 Size 1 Straight A A A A A A ARINC 600 M. Size 1 Straight A6M A6M A6M A6M A6M A6M ARINC 600 Size 5 Straight A A ARINC 404 Size 1 Straight A A A A A A EMTEQ 90 Connector Design Direct Solder Access Controlled Impedance Low Insertion Loss Low VSWR 50 OHM Crimp/Crimp Connectors Crimp Center Contact Low Insertion Loss Controlled Impedance Low VSWR 50 OHM PFLX Connector Part Numbers (crimp/crimp) Connector Type Description PFLX PFLX PFLX /-501 PFLX TNC male Right Angle TMR130-2 TMR195-2 TMR240-2 TMR340-2 BNC male Right Angle BMR130-2 BMR195-2 BMR240-2 BMR340-2 Note: All 195 series connectors can be used with RG142 and RG400 coax. 50 OHM TFLX Connector Part Numbers (crimp/crimp) Connector Type Description TFLX TFLX TFLX TFLX TFLX TFLX TNC male Right Angle TMR130-2 TMR165-2 TMR205-2 TMR225-2 TMR BNC male Right Angle BMR130-2 BMR165-2 BMR205-2 BMR225-2 BMR Tool Frame & Die Part Numbers Cable Type Mil-Spec P/N Daniels P/N Mil Spec P/N Daniels P/N for Hex Die for Hex Die for Tool Frame for Tool Frame Hex Die PFLX (1) (1) M22520/5-01 (HX4) - TFLX (1) (1) M22520/5-01 (HX4) - TFLX (1) (1) M22520/5-01 (HX4) - PFLX M22520/5-41 Y140 M22520/5-01 (HX4) B Hex* PFLX M22520/5-19 Y142 M22520/5-01 (HX4) B Hex PFLX M22520/5-43 Y141 M22520/5-01 (HX4) A Hex PFLX M22520/5-43 Y141 M22520/5-01 (HX4) A Hex PFLX M22520/5-35 Y137 M22520/5-01 (HX4) A Hex PFLX M22520/5-61 Y178 M22520/5-01 (HX4) A Hex PFLX M22520/5-21 Y149 M22520/5-01 (HX4) A Hex TFLX M22520/5-41 Y140 M22520/5-01 (HX4) B Hex TFLX M22520/5-19 Y142 M22520/5-01 (HX4) B Hex TFLX M22520/5-43 Y141 M22520/5-01 (HX4) A Hex TFLX M22520/5-43 Y141 M22520/5-01 (HX4) A Hex TFLX M22520/5-35 Y137 M22520/5-01 (HX4) A Hex TFLX M22520/5-27 Y151 M22520/5-01 (HX4) A Hex (1) Note: Hex Die varies with connector type. Refer to connector drawing. 50 OHM & 75 OHM Coaxial Connector Specifications Connector Specifications Connector Series Frequency Range (to): Impedance Voltage Rating Coupling Mechanism Center Conductor Outer Cond. TNC 11 GHz 50Ù 500 VRMS Threaded Screw Solder & Crimp Crimp BNC 4 GHz 50 & 75Ù 500 VRMS Bayonet Solder & Crimp Crimp N 11 GHz 50Ù 1000 VRMS Threaded Screw Solder Crimp C 11 GHz 50Ù 1000 VRMS Bayonet Solder Crimp HN 4 GHz 50Ù 1500 VRMS Threaded Screw Solder Crimp SMA 18 GHz 50Ù 335 VRMS Threaded Screw Solder Crimp ARINC 404A Size 1 5 GHz 50Ù 1000 VRMS Low Insertion Force Solder Crimp ARINC 600 Size 1 5 GHz 50Ù 1500 VRMS Low Insertion Force Solder Crimp ARINC Mod. Size 1 5 GHz 50Ù 1500 VRMS Low Insertion Force Solder Crimp ARINC 600 Size 5 2 GHz 50 & 75Ù 1000 VRMS Low Insertion Force Solder Crimp 6 7

5 EMTEQ Aerospace & Defense Solutions develops partnerships with our customers to provide integration solutions for the air transport, corporate, military and helicopter markets. We offer a complete line of RF coax cables, ARINC 404/600, military and specialty trays and wire harnessing to support standard avionics systems. Our staff of avionics, mechanical and design engineers will work with you on custom program requirements. Wire Harness and Electrical Assembly Capabilities: Laser marked wires kits Rack and shelf integrated wiring Design, manufacture and test Internal box harnesses Manufacturing per customer or EMTEQ prints Additional Products and Services: Metal fabrication and assembly Turnkey avionics installation kits, including LRUs FAA and EASA/foreign certification office approved STCs DER, DAR, DMIR, PMA certification expertise Installations and on-site technical support AS9100/EN9100/JISQ9100; ISO9001, MIL-I , MIL-Q9858 Approvals 24 hour AOG Support Project/Program/Account Management LED Lighting EMTEQ provides various indirect wash lighting systems, QUASAR full spectrum mood lighting, direct dome, reading, marker, accent, emergency lighting, NVIS lighting, and breakthrough Fluorescent Tube Replacement. Custom designed LED lighting is also available. sales@emteq.com S. Emmer Drive New Berlin, WI USA EMTEQ KM-9/07