OPERATING INSTRUCTiON. fh EbEbyfl D
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1 71 OPERATING INSTRUCTiON fh EbEbyfl D
2 F. Sewing problems and solutions 20 b. Thread tension adjustment (Normal hemming) 9 g. Roll hemming 12 h. Points to observe during sewing 13 b. Adjusting the stitch length 16 g. Replacing the light bulb 19 f. Replacing the lower knife 19 C. Operating the machine 9 e, Replacing the upper knife 18 c. How to adjust the foot controfler 4 f. Opening and closing looper cover and side cover 6 b. Fitting the foot controfler 4 d. Turning on / off the amp 4 g. Threading procedure 6 d. Relation chart for fabrics and thread stitch length 10 d. Replacing needle (S) 17 D. Some adjustment / Maintenance 15 i. 3-thread overedge seam 14 f. Incorrect thread tension and how to adjust 11 a. Preparation 4 e. Lubrication 5 a. Test sewing g c. Dial chart for thread tension adjustment 9 e. Correct thread tension 10 a. Adjusting the seam width 15 c. Differential feed mechanism 16 B. Preparation for the sewing 4 A. Parts names 2 CONTENTS
3 2 feet Pulley wheel Rear side Telescopic thread reel stand bar o Front side A. Parts name
4 Hinged Stitch length mm Overlock seam width 3.5mm (standard) Maximum speed s.p.m. 3 Looper mechanism Controller Dust cover Needle Oiler Li Thread stripping discs (4 pcs.) Upper knife Iweezers (For needle) Screw driver Brush for dusting Roll hemming presser foot Screw driver Net weight Lubrication Number of threads Dimentions Manual 278(W) x 264(D) x 310(H) 4 Needle 130 / 705H No.75 No.90 7Kg Accessories case Presser foot Presser foot lift 5mm Specifications Accessories
5 4 sewing light is turned off. is turned on and by switching off the machine, By switching on the machine, sewing light When you press down gently, the machine Sewing light is switched on and off by the d. Turning on / off the lamp stop the machine, lift your foot from the pedal. more heavily the machine will run faster. To in the illustration, then connect the plug to will begin to run at low speed: As you press connector socket on the machine as shown First, insert the controller connector into the b. Fitting the foot controller c. How to adjust the foot controller machine table. Place the tip of your foot lightly on the pedal. horizontal surface or purpose-built sewing This machine must be used on a flat and a. Preparation a power source. S. Preparation for the sewing master switch located right side of the body.
6 made from special materials and only require machine oil. Apply just one or two drops of oil The bushings and other important parts are lubrication once or twice a month. When oiling e. Lubrication always be sure to use a good quality sewing to the areas indicated. 5
7 it locks. To close side cover, push it to the right until tion of the arrow. 1. To open the side cover, push it to the direc 6 to obtain a correctly formed seam. 4. Tweezers from the accessories bag will that it immediately aligns above the thread assist you to make threading easier. ff7 reel bar pins. 2. Threading must be done carefully in accord 3. Position the telescopic thread guide bar so ance with the threading procedure in order is at maximum vertical height. 1. Ensure that the telescopic thread guide bar g. Threading procedure until it clicks and it will close securely. cover upwards lightly towards the machine cover to the right, swing it down towards you. 2. To open the looper cover, slide the looper 3. To close the looper cover, push the looper and side cover f. Opening and closing looper cover
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9 3. Next thread the right needle 8 are achieved. Then proceed to sew with caution until you are satisfied that the correct results threads that are to be used. breakage of thread that may occur if due care is not taken. Be careful when passing these threads through the machine, so as to avoid any (4), this will identify the threads being used with respective needle and looper. coloured threads are used. Similar to those illustrated on the Tension Dial Diagram Once you are satisfied that the tension balance is correct (page 1 0) tie on those It would be helpful in the initial stage, (before commencing to sew) that different beyond needle eyes. surplus thread about 5 cm (about 2 ) 4. Lastly thread the left needle surplus thread about 5 cm (about 2 ) needle eyes.
10 C. OPerating the machine a. Test sewing After threading, be sure to make a test sewing before actual operation. Procedure 1. Hold the 4 threads by your left hand and turn the pulley 2 or 3 turns slowly towards you with your right hand. Checking the threads being interlocked. 2. Insert the cloth under the presser foot up to the edge of the upper cutter and start sewing slowly. b. Thread tension adjustment (Normal hemming) The correct thread tension varies depending on the fabric and type and thickness of the thread and must therefore be adjusted accordingly. By refering to the chart below it will assist you in achieving the best results. c. Dial chart for thread tension adjustment Thread Thread Dial for Dial for Dial for Dial for Presser Fabrics L.needle R.needle R.lper L.looper 1 ft Broad iply L.needle R.needle Rjooper Liooper Spun Spun Spun Spun 8O 8O 8O 8O Denim 2plies Normal Georgette 2plies J I for hemming Narrow hemming i Fold-over hemming Broad iply I Spun Spun Spun Spun I *80 *80 *80 *80 Georgetteiply for Roll 3 10 hemming 9
11 Medium Cotton No Taffeta, silk,lining materials Synthetic thread No.80 d. Relation chart for fabrics and thread stitch length 10 Right needle thread Left needle thread Top side e. Correct thread tension Knit fedrics Synthetic thread No to 4.0mm Woolly nylon Woolly nylon Roll georgette Polyester thread No Polyester thread No hemming Heavy Cotton No Tweed, suit materials, Silk No to 4.0mm hemming tricot denim, heavy cloth Polyester thread No Normal dress materials Synthetic thread No Cotton, tricot, linen, Silk No to 4. 0mm Synthetic thread No to 1.5mm Organdy, light-knit fabric, Silk No Oto4.Omm Light Cotton No Fabrics Thread Stitch length
12 tension is too loose. tension is too loose. f. Incorrect thread tension and how to adjust tension is too loose. 4. The sketch shows the left looper thread 3. The sketch shows the right looper thread tension is too loose. 2. The sketch shows the right needle thread 1. The sketch shows the left needle thread 11
13 g. Roll hemming. Roll hemming foot. Normal hemming toot Remove the left needle first. For the roll hemm ng (narrow / foldover hemming) replace the normal stitch foot by the roll hemming foot. By following this instruction, very good sewing results can be achieved. How to replace the presser toot 1.Raice the presser foot and then push up the small lever. The foot for normal sewing can then be taken off. 2. With the presser foot still raised, place the roll hemming foot under the shank and lower the shank until connecting points are in contact, then lower the presser foot and the new foot will then be engaged. Correct thread tension of roll hemming o Top side Narrow hemming Fold-over hemming 12
14 in needle breakage and cause further damage 13 guide by hand. fabric will feed automatically and gentiy Then slowly sew the first few stitches, the the foot before commencing to sew. crochet needle can be used to pull the thread flip fabric over and sew over the seam ap have been sewing on heavy fabrics. loosen the upper knife screw again if you When sewing fine fabrics, remember to To prevent unravelling of seams, sew ap This machine will sew from fine to very heavy Caution: proximately 5 cm beyond the seam. Then, proximately 2 cm. tighten the upper knife screw. (see illustration). chain into the seam. thread chain. fabrics. When sewing very heavy fabrics, to needle plate, and looper mechanism. Tie the thread chain. For knit fabric, a Caution pushing or pulling of fabric can result cm beyond the end of the seam then cut the avoid the possibility of breaking the needles. Place the fabric under the cutter and lower Do not push or pull the material so as to For finishing a seam, sew approximately 5 Securing the seam: h. Points to observe during sewing
15 14 1 [il1 Use right hand needle only. Use left hand needle only. Narrow seam HUH Wide seam 2. Use the right hand needle thread and right 3. Seam width can be changed from 3 mm to & left looper thread. 1. Remove the left hand needle. For narrow seam sewing. 7 mm. (Standard seam width is 5,5 mm). 3. Seam width can be changed from 5 mm to 5 mm.(standard seam width is 3.5 mm). left looper thread. 2. Use the left hand needle thread and right & For wide seam sewing. 1 Remove the right hand needle. Threading procedure is as usual. either right or left hand needles. Three-thread sewing is possible by using I. 3 thread overedge seam
16 15 After adjusting the seam width, it may be necessary to reset the thread tension. Seam Width d,alj _\ \. Wide Narrow the dial. 2. Adjust the required seam width by turning To raise the knife, simply reverse the oper right and, whilst maintaining pressure, turn 1. Open the side cover and looper cover. Push the different materials. the upper knife control knob firmly to the releasing the pressure as the knife is lowered. the knob and knife towards you downwards, Standard seam width is 3.5 mm. It can be adjusted from 3.0mm to 5.0mm when using \\Upper knife ations above. control knob a. Adjusting the seam width seam wtdt seam width D. Some adjustments / Maintenance
17 1. Fully open the side cover by pushing away 16 using, until a satisfactory result is ob tained. the same fabric and thread you intend various ratios, using spare pieces of will be neccssary to experiment with NOTE:To achieve the correct final setting it the required differential ratio, by sliding the side cover. 3. After completing the adjustment, close it up or down. - see illustration and at the same time set backwards, in the direction of the arrow 2. Push the differential feed regulator knob These can be adjusted infinitely from 0.8mm above). 1. Open the side cover (as for stitch length To make these adjustments follow the instruc of the rear feed-dog teeth, against the feed of The ratio of the differential is that of the feed the front feed-dog teeth. tions below: woven or knitted fabrics, and also other other correctly, it will eliminate uneveness and puck ering of seams. ently to produce an even stitch formation on wise troublesome materials. When adjusted two sets of feed-dog teeth moving independ to 2.0mm. The differential feed mechanism, consists of C. Differential feed mechanism 3. After this adjustment, close side cover NOTE: Standard stitch length is 3mm. the feed regulator control dial (see right) Hand, set the required stitch length by turning 2. Turning the pulley wheel with your Right from you. b. Adjusting the stitch length fabrics, rib stitch goods 2.0 Heavy knitwear, very elastic 2 nicki fabrics, light knitting I.5 Jersey, medium cotton, Jeans (Normal fabrics) N satin, polin, silk, and light cotton 0.8 Nylon, tricot, lining fabrics, differential feed Fabric Setting of
18 17 Take special care not to try to put back slant and do not force the screw. the screw straight but rather follow the erly insert the screws when refitting needles. breakage and also skipped stitches. The needle clamp screw for each needle of the illustrations below: Ensure you carry out this procedure correctly When replacing needles, please take note ATTENTION using Needle sizes from No.75 to No.90 may be used. Light weight materials needing a finer Depending on the weight of fabric you are No. 90. towards you. Then using a screwdriver, re-tighten sure that the long groove in the needle(s) face Whilst in this position, insert new needle(s) 2. Fitting new needle(s) fully upwards into the needle holder(s) making needle(s). If necessary, use the tweezers supplied. loosen the needle clamp screw and remove the the needle clamp screw securely. The recommended needle system are: 130 / needle, with a thicker needle for heavier weights. as to not do so could result in thread or needle (in the direction of the arrow), raising the needle Turn the pulley wheel towards you by hand, 705H, and the normal recommended size is 1. Removing needle (s) MAINS PLUG FROM THE POWER SOURCE. (s) to the highest position. Using a screwdriver, DURING THIS OPERATION DISCONNECT THE crosses the other. it is important to prop Fitting the left needle screw Fitting the right needle screw d. Replacing needle (S)
19 e. Replacing the upper knife To set the cutting position: you, lower it to its bottom position at which point Only very tiny movements should be necessary. knife screw (A) and raise or lower as required. If it is necessary to adjust, loosen the upper driver. the knife to a vertical position, then, by releasing and, by turning the pulley wheel by hand towards lower knife by 1.0mm. When in this position, re-tighten the screw (A) securely, using a screw pressure on the knob, the knife will be brought guard on the presser foot. It is now ready for firmly against the lower knife and behind the securely. Turn the release knob away from you, raising a screwdriver, retighten the retaining screw (A) (in the opposite manner as abnve), and, using Place the new knife onto the carrier stopper normal operation. the tip of the upper knife should overlap the Place the upper knife in the cutting position 2. Fitting a new upper knife Then loosen the retaining screw and take off the knife is held in position by the carrier stopper towards you, the upper knife release knob, until (approximately horizontal to you). the knife, taking care not to touch the blade. Push into the right, and turn down anti-clockwise 1. To remove the upper knife. PLUG FROM THE MAINS OUTLET. DURING THIS OPERATION DISCONNECT THE 1.0mm (A) Surface of needle plate
20 19 Caution: Use a maximum 1 5 watt bulb only. Insert the new bulb by pushing upward, Replace cover. body and remove the lamp cover. Loosen the screw of the rear of the machine THE POWER SOURCE right, set the knife so that the cutting edge of 17) by means of the release knob (see also page using a screwdriver. the blade aligns with the surface of the needle knife holder and, with the cutting edge facing 2. Fitting a new lower knife plate and then re-tighten the fixing screw securely. lower knife, taking care not to touch the blade. Loosen the lower knife screw and remove the Insert the knife into the groove of the lower Replace the upper knife in its working position upper knife (as described on page 1 7) First push into the right the upper knife release 1. To remove the lower knife. knob turning t anti-clockwise to release the FIRST DISCONNECT ThE MAINS PLUG FROM PLUG FROM THE MAINS OUTLET turning it in the direction (2). DURING ThIS OPERATION DISCONNECT THE t. Replacing the lower knife g. Replacing the light bulb Turn the bulb in direction (1) and remove it.
21 E. Sewing problems and solutions Used correctly, your machine should operate efficiently and without difficulty. However you may from time to time encounter the occasional problem which usually results from not carrying Out various adjustments in the recommended manner. Listed below are the more common problems, together with their simple solution which should overcome most of these difficulties. Problem Cause Solution Needle breakage Needle is bent or point damaged Insert new needle. Needle not correctly inserted Insert new needle correctly. Material pulled Do not pull or push material during sewing. Thread breakage Incorrectly threaded Thread correctly. Thread has caught Check whether thread is caught at the reel stand, etc. Thread tension too tight Needle not correctly inserted Incorrect needle used Regulate tension. Insert needle correctly. Use needle system 130 / 705H only. Skipped stitches Needle bent or damaged Insert new needle. Needle not correctly inserted Insert needle correctly. Incorrect needle used Use needle system 1 30 / 705H only. Incorrectly threaded Thread correctly. Incorrect stitch Incorrect setting of thread Set thread tensions correctly. formation tensions Puckered seams Thread tension too tight Reduce thread tension Thread has caught due to Thread correctly incorrect threading Material is not fed Sewing foot is not in the working Push the presser foot lever down. correctly position 20
22
the needle, the user must take sufficient care to avoid injury and observe the sewing area continuously while sewing.
/ - nstruct0fl maflua 7 the needle, the user must take the light bulb is 15 watts. agent. by anyone but an authorized Pfaff D) The drive belt must never be adjusted B) When leaving the machine, chan C)
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