Digital Laser Material Processing Technology (DLMPT)
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2 Digital Laser Material Processing Technology (DLMPT) Digital laser material processing is a rapid transformation of digital information using non-contact, highly accurate materials modification processes. Through the use of Universal s laser technology, users can process an endless number of materials available today and in the future. Lasers allow a customer to use the materials modification processes of laser cutting, engraving, marking or photo imaging on almost any material. The applications for Universal s laser material processing technology are truly limitless. With the vast variety of materials combined with laser processes, this technology is used in organizations of all types in multiple departments including production, R&D and engineering, sales and marketing, and even facilities management. Digital Laser Material Processing can be found in many areas of businesses because of its technology advantages. Below are some of the key characteristics that make this technology beneficial: Software Controlled Transform numerous materials into finished objects by driving the laser system directly from your design software. Any software that has a print function can be used to control the laser system. Multi-Material Process an endless number of materials available today and in the future. Where other equipment is designed to work with a specific set of materials, the laser tools are compatible with an unlimited number of them. Multi-Process Cut, engrave, mark, and produce photo images in one step. The laser material processing systems can perform many different types of operations in a single step by seamlessly changing power, speed and other parameters on the fly. Non-Contact Modify material without applying any physical force. The laser systems use a non-contact method for cutting, engraving, marking and producing photo images, eliminating the need for physical tooling with dies, blades and cutters or permanent holding fixtures. On Demand Produce all you need in real time. The laser systems do not depend on physical tooling and are driven by your software files so you don t need to wait for third parties to meet your needs. Getting started is as easy as placing your material in a laser tool and downloading your file. Material Modification Processes: Laser Cutting The laser beam cuts completely through a material Laser Engraving The laser beam removes material to a user-controlled depth Laser Beam Laser Beam Material Material Material
3 Extensive Material Processing Digital Laser Material Processing Technology (DLMPT) provides an efficient, non-contact method for processing a wide variety of materials. Below is a sampling of just some of the materials that can be effectively processed with this technology using a CO2 laser. To learn more about materials that are compatible with DLMPT, contact your local representative. ABS Acetal Copolymer (Delrin ) Acrylic Adhesive Transfer Tape Alder Wood Alkali-aluminosilicate (Gorilla Glass ) Alumamark Alumina Aluminum Aluminum Silicate Anodized Aluminum Balsa Wood Birch Wood Bonding Tapes Borosilicate Carbon Fiber Cherry Wood Cotton Cork Denim Felt Film with Heat Activated Backing FR4/G10 Composite Fused Silica Glass Graphic Overlay Materials Hastelloy Inconel Iron Kapton Kevlar Laminating Adhesives Latex Leather Maple Wood Microsurface Plastic Mother of Pearl Nylon Optical Materials Painted Metal Paper PEEK PET Foam Photopolymer Pine Wood Polycarbonate Polychloroprene (Neoprene) Polyester Polyethylene Foam (Tool Foam ) Polyisocyanurate Foam Polyurethane Foam Powder Coated Metal PTFE (Teflon ) Silicone Rubber Soda Lime Glass Stainless Steel Stone Titanium Twill Walnut Wood Zirconia... Laser Marking The laser beam modifies a material surface, creating a permanent mark Laser Photo Imaging The laser beam removes material or modifies a material surface, producing a permanent photographic image Laser Beam Material
4 How Universal s DLMPT Works: To perform a single material modification process on a material or multiple processes (in any combination), simply follow these steps: Step 1: Design Your File Design in your software of choice. Virtually any graphic design or CAD software that has a print function can be used including Adobe Illustrator, Adobe Photoshop, AutoCAD, CorelDRAW and many other programs. Step 2: Print or Import Your File Figure A: Print sends design file to Laser System Figure B: The Universal Control Panel controls the laser system. Designs are transferred to the UCP for processing by the laser system. Print via our Windows driver or import a.pdf or.dxf using Universal s Direct Import software. Imported files can be created in any operating system including Windows and Mac OS. Printed or imported files are displayed on the Universal Control Panel (UCP - See Fig. B). The UCP allows you to preview the file before processing your material. Step 3: Select Material Select material from Universal s extensive material database.
5 Step 4: Load Material Load the material you selected in the Materials Database by placing it in the laser system. No tooling is required. Step 5: Press Go Press go The laser system will process the material based on the design file sent to the Universal Control Panel (UCP). Material: Engravers Plastic, metallic microsurface on top of black Part Complete Remove the finished parts system is ready for more processing Sample: Engraver s Plastic, metallic microsurface on top of black
6 Uniquely Universal Overview Universal Laser Systems has been developing innovative laser technology since Dedicated to the advancement of this technology, Universal s patented technology improves the user s experience and makes laser processing more effective and productive. Highlighted below are just a few unique innovations, offered only by Universal Laser Systems: Laser Interface+ The world's most advanced, powerful and flexible laser print driver for material processing systems. Laser Interface + is a materials-based print driver that gives you the choice of automatic or manual control over power, speed, pulses per inch and other system settings. Laser Interface +, combined with the Universal Control Panel (UCP), gives you complete control over your laser processing system. Laser Interface + includes an accurate, reliable and extensive database of material pre-sets. Through years of research and development with a team of highly trained material scientists, Universal provides a comprehensive materials database with a broad range of categories, many specific materials and even materials by brand name, product name and part number. To get great laser processing results, all you need to do is select your material from the database, enter the material thickness and press Start. Laser Platforms and Laser Sources Universal's laser systems are modular, combining a laser platform and one or more pre-aligned, interchangeable laser sources to make a complete laser material processing system. Universal Laser Sources Our exclusive line of patented CO2 Free-Space Gas Slab Lasers is designed specifically for the needs of laser cutting, engraving, marking and graphic imaging applications. Rapid Reconfiguration of Lasers Every laser cartridge we produce is factory pre-aligned for easy integration into any of our laser platforms. Dual Laser Configuration The Dual Laser Configuration optically combines two ULS laser sources into a single beam for additional power and flexibility. VLS Series
7 Universal Laser Systems manufactures laser sources that range in power from 10 watts to 150 watts and are available in three wavelengths: 10.6µm, 9.3µm, 1.06µm. Multi-Wavelength Technology Universal s Multi-wavelength platform is engineered to support three different types of wavelengths to process the broadest possible spectrum of materials: 1.06-micron fiber wavelength light, 9.3-micron CO2 wavelength light and 10.6-micron CO2 wavelength light. SuperSpeed SuperSpeed allows two lines of a raster image to be produced simultaneously. High Power Density Focusing Optics High Power Density Focusing Optics (HPDFO) allows the laser beam to be focused to a much smaller spot size to achieve greater detail. It also allows for direct marking on some bare metals with a CO2 laser, without the use of metal marking compounds. 1-Touch Laser Photo 1-Touch Laser Photo software makes any photographic image suitable for laser engraving on materials. The software determines the appropriate contrast, filter and gray scale levels, then calculates the ideal laser settings based on the material you select. Simply engrave an image onto a material at the touch of a button. Universal's Camera Registration (UCR) With Universal s Camera Registration, a camera mounted inside the laser system locates and determines the exact positions of registration marks on printed materials and software adjusts a predefined cut-path to fit the material. PLS Series ILS Series
8 Learn More at USA 7845 E. Paradise Lane Scottsdale, AZ Japan The Yokohama Landmark Tower 15th fl Minato Mirai Nishi-ku Yokohama-shi Kanagawa-ken Japan Europe Lerchenfelder Gürtel Vienna, Austria eurosales@ulsinc.com About ULS Headquartered in Scottsdale, Arizona, Universal Laser Systems has been providing laser solutions since Our commitment to innovation and customer service has established us as a market leader with thousands of customers in various industries across the globe. Universal Laser Systems is committed to advancing the application of modern CO2 laser technology. Our R&D efforts have resulted in numerous patents, with several pending, in our continual pursuit to develop and enhance laser systems that benefit the customer. Our R&D philosophy and execution is based upon designing highly modular platforms that can be easily configured with interchangeable laser power sources and field upgradeable system options. This robust system configuration capability, unique to Universal, gives customers the flexibility and investment protection to optimize laser systems as their business evolves. As the leading provider of CO2 laser technology solutions, Universal Laser Systems continuously searches for new ways to improve the performance, effectiveness and quality of our products to help companies of all sizes worldwide meet their most challenging business needs. Universal s laser systems are protected under one or more of U.S. Patents: 5,661,746; 5,754,575; 5,867,517; 5,881,087; 5,894,493; 5,901,167; 5,982,803; 6,181,719; 6,313,433; 6,342,687; 6,423,925; 6,424,670; 6,983,001; 7,060,934; 7,415,051; 7,469,000; 7,715,454; 7,723,638; 7,947,919; 8,101,883. Other U.S. and international patents pending. The VLS Desktop system has been awarded U.S. Design Patent No. D517,474 for the unique design of its external cabinet, which also functions as a Class 1 laser safety enclosure Universal Systems, Inc. All Rights Reserved. The Universal Laser Systems logo and name are registered trademarks, Rapid Reconfiguration, 1-Touch Laser Photo, SuperSpeed, HPDFO, and Digital Laser Material Processing Technology (DLMPT), are trademarks of Universal Laser Systems, Inc. All other company and product names are trademarks or registered trademarks of their respective companies. CPT MC REV
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