L_All_Vocational_Ed_Textile. Sector: Textile

Transcription

1 L_All_Vocational_Ed_Textile Sector: Textile S.No Specialization Page No. 1 Carpet Technology Chemical Processing Khadi Manufacturing Spinning Weaving

2 NATIONAL VOCATIONAL EDUCATION QUALIFICATION FRAMEWORK SECTOR: TEXTILE SPECIALIZATION: CARPET TECHNOLOGY S.No. Certificate Level Vocational Hours 1. Level-I 200 hrs 2. Level-II 250 hrs 3. Level-III 350 hrs 4. Level-IV 350 hrs 5. Level-V 500 hrs 6. Level-VI 550 hrs 7. Level-VII 750 hrs CERTIFICATE LEVEL I 1. HAND SPINNING OF WOOLEN CARPET YARN. (Carpet / CAR 104) Underpinning Knowledge (Theory Identification of wool fibre Operation of Gandhi & Ambar charkha for producing woolen yarn Measurement & control of Count & Twist Measurement & control of yarn realisation Practice Do s & Don ts 2. HAND SPINNING OF COTTON CARPET YARN. (Carpet / CAR 105) PRACTICAL Identification of cotton fibre Operation of Gandhi & Ambar charkha for producing cotton yarn Measurement & control of Count & Twist Measurement & control of yarn realisation Practice Do s & Don ts Study of wool fibre Study of tools and materials required for manufacturing hand spun woolen yarn. Study of feed material required for manufacturing hand spun woolen yarn of the desired count Study of different product setting parameters Study on yarn realisation Do s & Don ts THEORY Study of cotton fibre Study of tools and materials required for manufacturing hand spun cotton yarn. Study of feed material required for manufacturing hand spun cotton yarn of the desired count Study of different product setting parameters Study on yarn realisation 2

3 CERTIFICATE LEVEL II Do s & Don ts 1. HAND KNOTTED WOOLLEN CARPET MANUFACTURING (Carpet / CAR 101) Underpinning Knowledge (Theory Identification of various tools & Study of sequence of operations equipment & material. Methods of transferring the Safe working practices. design to carpet. Warping Defects in manufacturing carpet Preparation of warp beam & and remedial measures. mounting on the loom Warp setting Knot setting Knotting on the loom on the basis of design Measurement & control of pile height, knot density, waste, dimension etc 2. TIBETAN CARPET MANUFACTURING (Carpet / CAR 102) Identification of various tools & equipment & material. Safe working practices. Warping Preparation of warp beam & mounting on the loom Warp setting Knot setting Knotting on the loom on the basis of design Measurement & control of pile height, knot density, waste, dimension etc Inspection & Mending of the defects Underpinning Knowledge (Theory Study of sequence of operations Methods of transferring the design to carpet. Defects in manufacturing carpet and remedial measures. 3. FLAT WOVEN DHURRIE MANUFACTURING (Carpet / CAR 103) Underpinning Knowledge (Theory Identification of various tools & Study of sequence of operations equipment & material. Methods of transferring the design Safe working practices. to carpet. Warping on the loom Defects in manufacturing carpet Practice of weaving according to the design and remedial measures on flat looms to make dhurries 3

4 Inspection & Mending of defects CERTIFICATE LEVEL III 1. HAND TUFTED CARPET MANUFACTURING (Carpet / CAR 106) Underpinning Knowledge (Theory Identification of various tools & Study of sequence of operations equipment & material. Study of primary, secondary & Safe working practices. third backing fabric including Stretching of the primary fabric on yarn used for tufting loom Study of various tufting guns Inspection & Analysis of Methods of transferring the primary, secondary & third design to carpet. backing fabric including yarn Defects in manufacturing carpet used for tufting and remedial measures. Maintenance of tufting gun Transferring the design from trace paper to fabric Practice of tufting on tufted loom Inspection & Mending of the defects 2. BROAD LOOM CARPET MANUFACTURING (Carpet / CAR 107) Underpinning Knowledge (Theory Identification of various tools & Study of sequence of operations equipment & material. Methods of transferring the design to Safe working practices. carpet. Warping out side the loom Defects in manufacturing carpet Beam setting on the loom and remedial measures. Weft preparation Machine setting. Practice of weaving on broadloom. Inspection & Mending of defects 3. MANUFACTURE OF FABRIC RELATED TO CARPET (Carpet / CAR 112) Underpinning Knowledge (Theory Identification of various tools & Study of sequence of operations equipment & material. Parts of the loom & its function Safe working practices. Motion of the loom & Mechanism Operation of looms behind Practice of beam gaiting Specification of fabrics related to Practice of loom setting carpet/ home furnishing 4

5 Practice of Design setting Practice of repairing of thread breaks Inspection & Mending of defects Theory of loom/setting Theory of cloth setting Basics of Fabric Design Study of fabric defects 5

6 CERTIFICATE LEVEL IV 1. CARPET YARN DYEING (Carpet / CAR 108) Identification of various tools & equipment & material. Safe working practices. Wool/Silk/Art. Silk identification. Operation of dyeing machine. Dye stuffs identification Practice of Dyeing of wool Practice of Dyeing of silk Practice of Dyeing of Art. Silk Shade Matching Checking of colour fastness to washing, rubbing etc. Underpinning Knowledge (Theory Study of wool/silk/art silk Fibre Study of Sequence of operations Importance of machine parameters of dyeing. Different type of machines used for Carpet Yarn Dyeing Function of dyes, chemicals & auxiliaries Recipe, Colour Fastness and shade matching 2. CARPET FINISHING - I (Carpet / CAR 109) Identification of various tools & equipment & material. Safe working practices. Practice of washing of handknotted woolen carpet using chemicals and herbal products Practice of washing of hand tufted woolen carpet using chemicals and herbal products Monitoring & control of neutralization & moisture content Practice of after wash process like drying Monitoring & control of residual moisture content Underpinning Knowledge (Theory Scope & objective of washing Recipes Function of all ingredients Defects of carpets and their remedial measures. Eco-friendliness 3. CARPET YARN DYEING WITH NATURAL DYES (Carpet / CAR 217) Underpinning Knowledge (Theory Identification of various tools & Study of Fibres: Wool/silk/art. equipment & Silk material. Study on availability of harvested Safe working practices. Raw materials for extraction of 6

7 Collection of harvested Raw materials for extraction of Natural dyes. Practice of Extraction of dyestuffs from various harvested raw materials Measurement and control of dye concentration, ph of extracted dye. Dyeing of wool with extracted natural dyes Dyeing of silk with extracted natural dyes Dyeing of Art. Silk with extracted natural dyes Control of parameters to obtain reproducible shades. Testing of Colour Fastness Natural dyes. Sequence of Natural dye extraction Theory of dyeing with natural dyes Importance of mordants & auxiliaries. Study on fastness properties of natural dyes 4. CARPET FINISHING-II (Carpet / CAR 218) Identification of various tools & equipment & material. Safe working practices. Practice for Singeing Shearing Stretching Sorting Clipping Carving Embossing Binding Colour cut Packaging Underpinning Knowledge (Theory Study of sequence of operations Study of finishing methods relevant to type of carpets Basics of packaging of carpets 7

8 CERTIFICATE LEVEL V 1. HAND KNOTTED SILK CARPET MANUFACTURING (Carpet / CAR 210) Underpinning Knowledge (Theory Identification of various tools & Study of sequence of operations equipment & material. Methods of transferring the Safe working practices. design to carpet. Warping Defects in manufacturing carpet Preparation of warp beam & and remedial measures. mounting on the loom Warp setting Knot setting Knotting on the loom on the basis of design Measurement & control of pile height, knot density, waste, dimension etc 2. NATURAL FIBRES FOR CARPET (Carpet / CAR 211) Identification of various tools & equipment & material. Safe working practices. Identification of fibres. Operation of related spinning techniques Operation of related Process of dyeing Operation of related process of Weaving Underpinning Knowledge (Theory Description of different unconventional Natural Fibres, their properties & end use applications. Study on sequence of operation on yarn spinning Study on operation in dyeing Study on operations in related chemical treatments Study on process of weaving of natural fibre based yarns 3. SPINNING OF WOOLEN CARPET YARN (Carpet / CAR 213) Underpinning Knowledge (Theory Identification of various tools Study of wool fibre & equipment & Study of sequence of operation of material. woolen spinning line Safe working practices. Study of the different machine Identification of wool Fibre setting parameters Operation of woolen Study of different product spinning line Operation of Semisetting parameters Study on yarn realisation Worsted spinning line. Do s & Don ts 8

9 Production of woolen yarn (s) of desired counts Production of semi worsted yarn (s) of desired counts Measurement & control of Count & Twist Measurement & control of yarn realisation Practice Do s & Don ts 4. ENTREPRENEURSHIP AND EXPORT MANAGEMENT (Carpet / CAR 214) Underpinning Knowledge (Theory Identification of various tools & Types of export documents equipment & material. L/C and its types Safe working practices. Regulatory requirements of various Preparation of various export countries documents Basic requirements for Survey & data basing entrepreneurs Preparation of project cum Basics of production, financial feasibility report for setting up a marketing management small scale company Govt. schemes for development of entrepreneurship & employment promotion schemes Managing people 5. MINOR PROJECT I 6. PERSONALITY DEVELOPMENT 9

10 CERTIFICATE LEVEL VI 1. SPINNING OF COTTON CARPET YARN Underpinning Knowledge (Theory Identification of various tools & Study of wool fibre equipment & material. Study of sequence of operation of Safe working practices. cotton spinning line Identification of cotton Fibre Study of the different machine Operation of cotton spinning line setting parameters Production of cotton yarn (s) of Study of different product desired counts setting parameters Measurement & control of Count & Study on yarn realisation Twist of cotton yarn Do s & Don ts. Measurement & control of yarn realisation Practice Do s & Don ts 2. CARPET BACKING Identification of various tools & equipment & material. Safe working practices. Analysis of latex and/or adhesive material Analysis of backing fabrics Measurement & Monitoring of drying and adhesion Setting of backing process Testing for delamination & tuft withdrawal force Underpinning Knowledge (Theory Study of sequence of operations Study of backing materials including latex and/ or adhesive materials Study of overall backing system including quality assurance 3. DESIGNING OF FABRIC RELATED TO CARPET Underpinning Knowledge (Theory Identification of various tools & Study of Basics of fabric structure equipment & material. Types of fabric for various end Safe working practices. uses. Development of dobby and Basics of Cloth setting Jacquard with respect to design. Trend of design in backing fabrics Drawing & Drafting related to carpet/ home textiles Pegging of lattice Basics of weaving process Card punching Study of dobby and Jacquard with Dobby/ Jacquard design respect to design. development 10

11 4. MODERN CARPET YARN MANUFACTURING Underpinning Knowledge (Theory Identification of various tools & Fibres and its uses equipment & material. Types of fibres including wool fibre Safe working practices. required for DREF machine Identification of different parts of Sequence of operation in DREF or DREF 2000 or such machine such Technology Setting of process & machine Technique of manufacturing yarn parameter involved. through DREF or such machine Practice to produce woolen or such Do s & Dont s yarn in DREF 2000 or such machine Measurement & Control of Count of Yarn 5. MAJOR PROJECT 6. ADVANCE SKILLS 11

12 CERTIFICATE LEVEL VII 1. CARPET DESIGNING CAD PRACTICAL COMPETENCY Development of Colour wheel Use of crayons, colour pencil, Skecth & water colour, poster colour To create different type & style design plate in these areas: Textile: Jamdani, Phulkari, Kantha, Paithani, Banaras Carpet: Kirman, Herati, Tabriz, Prayer Rug, Mir, Tufted and Modern Carpet Design System Practice on CAD out of above mentioned creations Exhibition of developed design for market testing UNDERPINNING KNOWLEDGE (THEORY) To study historical aspects & colour themes involved in areas Textile: Jamdani, Phulkari, Kantha, Paithani, Banarasi Carpet: Kirman, Herati, Tabriz, Prayer Rug, Mir, Tufted and Modern CAD Different tools of CAD Software & its Application for Textile & Carpet Designing Study of Colour, Motif & Market trend 2. FUNDAMENTALS OF I. T. & ITS APPLICATION IN CARPET INDUSTRY PRACTICAL COMPETENCY UNDERPINNING KNOWLEDGE (THEORY) Practical of Basic Basics of Information Technology Command/ Functions/ Commands/ Functions of a Statements for computer particular programming language operation. C++/Visual Basic Basic/ Some other relevant Web technology, HTML, software practice. Protocols, HTTP, www Practical for developing small Basics of networking programme for computation Use of Software (Carpcost) relevant to Carpet & Textile Practical for Cost Calculation Practical for MIS reporting Cost output using Carpcost 3. MAJOR PROJECT 4. PRODUCT DEVELOPMENT 12

13 NATIONAL VOCATIONAL EDUCATION QUALIFICATION FRAMEWORK SECTOR: TEXTILE SPECIALIZATION: CHEMICAL PROCESSING S.No. Certificate Level Vocational Hours 8. Level-I 200 hrs 9. Level-II 250 hrs 10. Level-III 350 hrs 11. Level-IV 350 hrs 12. Level-V 500 hrs 13. Level-VI 550 hrs 14. Level-VII 7500 hrs Certificate Level I 1. ALL TYPES OF PROCESSES INVOLVED IN CHEMICAL PROCESSING OF THE TEXTILES 2. OPERATION AND MAIMTENANCE OF SINGING MACHINE, MERCERISING MACHINE AND DRYING MACHINE (TCP146,TCP147). (TCP146) Cleaning of the machine and the surroundings Putting petrol in the gas generating plant and generating gas. Alternately operate the gas valve fitted to LPG cylinder Light up the flames and adjust the height Run the yarn in the machine Clean burners, brushes and gas generator. Practicing the work considering safety of man and machine first aid. Basic knowledge about various aspects of gassing machine function and operation to get optimum production Importance of gassing of yarn Details of the machine Importance of discipline and punctuality Ill effects of absenteeism Productivity and quality Knowledge of chemicals used Quality of work Safety precautions 13

14 (TCP147) Cleaning of the machine and the surroundings Bring the hanks for mercerising Straighten the hanks and load the machine with swivels Prepare the caustic soda solution of necessary strength Start the machine and monitor the stretch After completing the time, drain out the caustic liquor and wash the hanks with dilute acid for neutralizing, followed by washing Remove the hanks and feed to drying chamber. Practicing the work considering safety of man and machine Basic knowledge about various aspects of mercerising machine and operation to get optimum production Importance of mercerising of yarn Details of the machine Importance of discipline and punctuality Ill effects of absenteeism Productivity and quality Knowledge of chemicals used Quality of work Safety precautions 14

15 Certificate Level II 1. GREY FABRIC MARKING AND COUNTING GREY FABRIC STITCHING (TCP106,TCP107). (TCP 106,) Cleaning of the table and the surroundings To receive grey cloth To count and sort the cloth To stamp the cloth as necessary Preparing the fabric in suitable lots and delivering to stitching. Basic knowledge about various aspects of marking and counting Importance of marking and counting the fabric Importance of discipline and punctuality Ill effects of absenteeism Productivity and quality Knowledge of chemicals used Quality of work Safety precautions (TCP 107) Cleaning of the stitching machine, table and the surroundings To receive grey cloth To open a piece and take out inside loose end To pick up loose top end of the second piece and to join these two ends and feed them to stitching machine To stitch two ends together ensuring that the joined fabrics are straight and in one line. Importance of stitching the fabric in straight line and making longer length of fabric batch Importance of discipline and punctuality Ill effects of absenteeism Productivity and quality Knowledge of chemicals used Quality of work Safety precautions 15

16 2. BLEACHING PROCESS(TCP109,TCP182). (TCP109,) Safety of man and machine Weighing the chemicals, preparing solution and diluting them to required strength. Cleaning of the Mixers/machine and the surroundings Submitting the solution for testing the strength and quality of chemicals in the laboratory Handling the chemical containers Controlling the stirring operation. Monitoring chemical pipelines and water lines. Basic knowledge about various aspects of Colour preparation and chemical preparation Importance of preparing uniform chemical solution, weighing and paste preparation Details of the stirring machines, chemical pipelines and storage conditions Importance of discipline and punctuality Ill effects of absenteeism Productivity and quality Knowledge of colours and chemicals used Quality of work Safety precautions (TCP182) Inspecting the fabrics after each process in bleaching and finishing section for the quality and working. Checking whiteness, feel, finish, lustre, width consistency. Recording and maintaining the records. Classifying the fabrics as per sort and the quality and reporting the findings. Practicing considering safety and health aspects. Basic knowledge about various aspects of Quality of bleaching and finishing operations and the fabrics. Importance of quality at each stage in bleaching and finishing department. The quality norms and normal defects Importance of discipline and punctuality Ill effects of absenteeism Productivity and quality Safety precautions 16

17 Certificate Level III 1. INTRODUCTION TO DIFFERENT KINDS OF DYES AND SYSTEMS OF DYEING DYE BATH PREPARATION AND CALCULATIONS 2. COLOUR MIXER/ CHEMICAL PREPARATION (TCP 112, TCP 260). (TCP 112,) Safety of man and machine Weighing the colours and chemicals, preparing colour pastes and diluting them to required strength. Sieving wherever needed. Cleaning of the Mixers/machine and the surroundings Submitting the solution for testing the strength and quality of chemicals in the laboratory Handling the chemical containers Controlling the stirring operation. Monitoring chemical pipelines and water lines. Basic knowledge about various aspects of Colour preparation and chemical preparation Importance of preparing uniform chemical solution, weighing and paste preparation Details of the stirring machines, chemical pipelines and storage conditions Importance of discipline and punctuality Ill effects of absenteeism Productivity and quality Knowledge of colours and chemicals used Quality of work Safety precautions (TCP 260) To maintain cleanliness around the work place To refer the sample and verify with the colour charts and shade cards. If practicable, check the shade in spectrometer and colour matching computer Verify the dyestuffs in stock and study the combinations to get the shade. If dyestuff in stock is not suitable, indent for correct dyestuff. Basic knowledge about various aspects of colour matching before dyeing in bulk Importance of matching the shade to customer requirement Operation of a colour matching spectrometer and computer Shade cards provided by dye stuff manufacturers and standard colours. Dyeing with different group of dyes. Importance of discipline and punctuality 17

18 Dye a small sample as per your calculations and compare the shade with the original sample. Find out the difference. Correct the dye liquor to get the correct shade. Record all the activities and work out the dye recipe and the cycle timings to get the required shade and fastness properties Practicing the work considering safety of man and machine first aid Ill effects of absenteeism Productivity and quality Knowledge of colours and chemicals used Quality of work Safety precautions 3. YARN DYEING IN HANKS FIBRE DYEING IN MACHINE JIGGER MACHINE OPERATION (TCP 113,TCP114,TCP 156). (TCP 113,) Safety of man and machine To maintain cleanliness around the work place To bring and put the boiled and hydro-extracted yarn on sticks To prepare dye solution using required colours and chemicals, bring it to required temperature and stir well before putting the yarn into Vat. Ensure that colours are properly dissolved. Monitor the time and temperature of dyeing while ensuring continuous rotation of hanks. Maintain the level of liquor constant through out. After dyeing take out the yard and allow the liquor to drain out, and then oxidise, wash, sour if needed, soap and wash again. Basic knowledge about various aspects of hank dyeing. Importance of Hank dyeing Dyeing with different group of dyes. Importance of discipline and punctuality Ill effects of absenteeism Productivity and quality Knowledge of colours and chemicals used Quality of work Safety precautions 18

19 (TCP114) Safety of man and machine To maintain cleanliness around the work place To Put loose fibres into stainless steel cages uniformly Insert the cage into the machine and operate as per instructions while maintaining time, temperature and dye solution feeding Take out the cage after dyeing and allow the liquor to drain. Oxidise, wash, after treat as needed Prepare washing liquor and insert the cage again and wash. Hydro-extract the fibres to dry Importance of fibre dyeing Procedures for dyeing cotton in loose form Shade cards provided by dye stuff manufacturers and standard colours. Dyeing with different group of dyes. Importance of discipline and punctuality Ill effects of absenteeism Productivity and quality Knowledge of colours and chemicals used Quality of work Safety precautions (TCP 156) End to End stitching of fabric pieces Operation of panel board Cleaning of the machine and the surroundings Oiling and greasing of the machine Mounting the batch Monitoring the water, chemicals and dye feeding. Temperature control of dye bath Stocking dyed batches properly Adjusting and maintaining speed of running and reversing Sampling out for shade matching. Practicing the work considering safety of man and machine Importance of dyeing of fabrics in open width Basic knowledge about various aspects of Jigger and Jumbo Jigger machine, function and operation to get optimum production. Details of the machine Importance of discipline and punctuality Ill effects of absenteeism Productivity and quality Knowledge of colours and chemicals used Quality of work Safety precautions 19

20 Certificate Level IV 1. HT-HP DYEING OPERATION JET DYEING MACHINE OPERATION (TCP 158,TCP159,,TCP184, TCP 185) (TCP 158,) Mounting of cheeses in the cheese carrier Operation of panel board Cleaning of the machine and the surroundings Oiling and greasing of the machine Monitoring the dyeing and washing cycles, water, chemicals and dye stuff additions, temperature, time and pressure. Unloading the dyed materials and sending for further process. Practicing the work considering safety of man and machine Importance of dyeing of yarns in cheese form. Basic knowledge about various aspects of yarn dyeing in cheese form and Beam form. Details of the machines Importance of discipline and punctuality Ill effects of absenteeism Productivity and quality Knowledge of colours and chemicals used Quality of work Safety precautions (TCP159) Mounting of beam on beam carrier. Operation of panel board Cleaning of the machine and the surroundings Oiling and greasing of the machine Monitoring the dyeing and washing cycles, water, chemicals and dye stuff additions, temperature, time and pressure. Unloading the dyed materials and sending for further process. Practicing the work considering safety of man and machine first aid. Basic knowledge about various aspects of yarn dyeing in cheese form and Beam form. Importance of dyeing of yarns in beam form. Details of the machines Importance of discipline and punctuality Ill effects of absenteeism Productivity and quality Knowledge of colours and chemicals used Quality of work Safety precautions 20

21 (TCP184) End to End stitching of fabric pieces Operation of panel board Cleaning of the machine and the surroundings Oiling and greasing of the machine Preparing beam, mounting beam in HTHP dyeing machine. Monitoring the water, chemicals and dye feeding. Temperature and Pressure control of dye bath Stocking dyed batches properly Adjusting and maintaining speed of running and reversing Sampling out for shade matching. Practicing considering safety and health aspects. Basic knowledge about various aspects of HTHP Beam Dyeing machines, function and operation to get optimum production. Importance of dyeing of woven polyester and blends in open width in beam form at high temperature and high pressure Details of the machine Importance of discipline and punctuality Ill effects of absenteeism Productivity and quality Knowledge of colours and chemicals used Quality of work Safety precautions (TCP 185) End to End stitching of fabric pieces Operation of panel board Cleaning of the machine and the surroundings Oiling and greasing of the machine Threading of fabric to jet dyeing machine Monitoring the water, chemicals and dye feeding. Temperature and Pressure control of dye bath Stocking dyed batches properly Adjusting and maintaining speed of running and reversing Sampling out for shade matching. Importance of dyeing of Loose woven and knitted fabrics in loose rope form in Jet dyeing machine. Basic knowledge about various aspects of Jet Dyeing machines, function and operation to get optimum production. Details of the machine Importance of discipline and punctuality Ill effects of absenteeism Productivity and quality Knowledge of colours and chemicals used Quality of work Safety precautions 21

22 Practicing considering safety and health aspects. 2. HYDRO EXTARCTOR TRAINING (TCP 117, TCP 118,TCP 119, TCP 161) (TCP 117) Safety of man and machine To maintain cleanliness around the work place. Unloading the cake from hydroextractor on the table next to the feeding lattice. To open the hydro extracted wet cotton into small tufts by hand before feeding them to Wet cotton Opener Setting the speed and settings of the machine Working the machine and delivering the opened materials to driers. Basic knowledge about various aspects of Opening of wet cottons after hydro-extractor Importance of Wet cotton Opening Importance of discipline and punctuality Ill effects of absenteeism Productivity and quality Knowledge of colours and chemicals used Quality of work Safety precautions ( TCP 118) Safety of man and machine To maintain cleanliness around the work place To Put dyed or bleached hanks into Hydro-extractor Set the speed and time of the machine Take out the hanks after hydroextracting Hang the hanks for drying. Basic knowledge about various aspects of drying of hanks using hydro-extractor Importance of hydro-extracting Importance of discipline and punctuality Ill effects of absenteeism Productivity and quality Knowledge of colours and chemicals used Quality of work Safety precautions 22

23 (TCP 119) Safety of man and machine To maintain cleanliness around the work place To clean the inside portion of the dryer and remove burnt cottons To feed loose bleached or dyed fibres or hanks into drying chamber Setting the fans, speed and temperature of the heating coils in the machine Monitoring the Moisture content. Basic knowledge about various aspects of hot air drying of fibres and yarns Importance of drying with hot air and the controls in the hot air chamber Importance of discipline and punctuality Ill effects of absenteeism Productivity and quality Quality of work Safety precautions ( TCP 161) To maintain cleanliness around the work place To clean the inside portion of the dryer and remove burnt cottons To feed loose bleached or dyed fibres into drying range after wet cotton opening Setting the speed and temperature of the machine Monitoring the Moisture content Delivering the dried fibres for baling press. Practicing the work considering safety of man and machine Basic knowledge about various aspects of drying of fibres using continuous drying range Importance of continuous drying range and the controls Importance of discipline and punctuality Ill effects of absenteeism Productivity and quality Quality of work Safety precautions 23

24 Certificate Level V 1. PRINTING PASTE PREPARATION (TCP123) (TCP123) Weighing the colours and chemicals, preparing colour pastes, and bringing them to required strength. Sieving wherever needed. Preparation of gum, starch and binding pastes and mixing the colour Cleaning of the Mixers/machine and the surroundings Handling the chemical containers Controlling the stirring operation. Monitoring chemical pipelines and water lines. Practicing the work considering safety of man and machine Importance of preparing uniform chemical solution, weighing and paste preparation Details of the stirring machines, chemical pipelines and storage conditions Importance of discipline and punctuality Ill effects of absenteeism Productivity and quality Knowledge of colours and chemicals used Quality of work Safety precautions 2. SCREEN PRINTING MANUAL TECHNIQUE (TCP120, TCP121) (TCP120) Safety of man and machine Laying of fabric for printing Placing of flat screens on the table as per their positions Applying colour paste Cleaning of the table and the surroundings Monitoring the application of colour pastes, temperature and time. Basic knowledge about various aspects of Screen printing and maintenance of screens. Importance of Screen printing and maintenance of Screens. Details of the Printing table Importance of discipline and punctuality Ill effects of absenteeism Productivity and quality Knowledge of colours and chemicals used Quality of work 24

25 Safety precautions ( TCP121) Safety of man and machine Fixing the Nylon mesh fabric for preparing screen Coating the mesh cloth with photo sensitive materials Exposing the coated mesh to the image to be printed Cleaning of the surroundings Monitoring the application of coating, exposure time and light. Basic knowledge about various aspects of Screen preparation, screen printing and maintenance of screens. Importance of Screen printing and maintenance of Screens. Details of the Screen preparation Importance of discipline and punctuality Ill effects of absenteeism Productivity and quality Knowledge of colours and chemicals used Quality of work Safety precautions 25

26 Certificate Level VI 1. INTRODUCTION TO VARIOUS AUTOMATED PRINTING PROCESSES 2. SCREEN PRINTING MACHINE OPERATION (TCP 162, TCP163, TCP164, TCP165) (TCP 162) Placing of screens on the machine as per their positions Setting of Doctor blades Preparing the batch for feeding to the machine Operation of panel board Cleaning of the machine and the surroundings Oiling and greasing of the machine Monitoring the application of colour pastes, temperature and time. Practicing the work considering safety of man and machine Basic knowledge about various aspects of Flat bed Screen printing and maintenance of screens. Importance of Flat bed screen printing, maintenance of screens and Doctor blades. Details of the machines Importance of discipline and punctuality Ill effects of absenteeism Productivity and quality Knowledge of colours and chemicals used Quality of work Safety precautions (TCP 163) Placing of Rotary screens on the machine as per their positions Setting of Doctor blades Preparing the batch of fabrics for feeding to machine Operation of panel board Cleaning of the machine and the surroundings Oiling and greasing of the machine Monitoring the application of colour pastes, temperature and time. Practicing the work considering safety of man and machine Basic knowledge about various aspects of Rotary Screen printing and maintenance of screens. Importance of Rotary screen printing, maintenance of rotary screens and Doctor blades. Details of the machines Importance of discipline and punctuality Ill effects of absenteeism Productivity and quality Knowledge of colours and chemicals used Quality of work Safety precautions 26

27 (TCP 164) Understanding the design in hand Cleaning the copper rollers and preparing for engraving Coating copper roller with chemicals Applying the design and engraving. Practicing the work considering safety of man and machine Basic knowledge about various aspects of engraving on copper rollers, preparation of rollers for printing Importance of engraving the copper rollers and clarity of printing. Importance of discipline and punctuality Ill effects of absenteeism Productivity and quality Knowledge of colours and chemicals used Quality of work Safety precautions (TCP 165) Mounting of Engraved rollers on the machine and setting their positions Setting of Doctor blades Threading the fabric through the machine Operation of panel board Cleaning of the machine and the surroundings Oiling and greasing of the machine Monitoring the application of colour pastes, temperature and time. Practicing the work considering safety of man and machine Basic knowledge about various aspects of Roller printing and maintenance of engraved rollers. Importance of Roller printing, engraved copper rollers, and maintenance of rollers and Doctor blades. Details of the machines Importance of discipline and punctuality Ill effects of absenteeism Productivity and quality Knowledge of colours and chemicals used Quality of work Safety precautions 27

28 Certificate Level VII 1. INTRODUCTION TO FINISHING PROCESS. TYPES OF FINISHES. VARIOUS TYPES OF EQUIPMENTS USED FOR THE FINISHING OF TEXTILES. 2. FINISHING MACHINERY OPERATION AND MAINTENANCE (TCP171, TCP172, TCP173) (TCP171) End to End stitching of fabric pieces Operation of panel board Cleaning of the machine and the surroundings Oiling and greasing of the machine Temperature control of steam bowls Feeding of the fabric to the machine Nip pressure control (Bowls Nip) Adjusting and maintaining speed Locating metal particles in the fabric by using metal detectors Examining the delivered cloth for lustre, feel and width uniformity. Basic knowledge about various aspects of Calender machine, function and operation to get optimum production. Different types of calender viz Swissing, Chasing, Shreiner and Embossing Importance of Callendering of fabrics Details of the machine Importance of discipline and punctuality Ill effects of absenteeism Productivity and quality Knowledge of chemicals used Quality of work Safety precautions (TCP172, ) End to End stitching of fabric pieces Operation of panel board Cleaning of the machine and the surroundings Oiling and greasing of the machine Heating and cooling of cylinder and rubber felt. Feeding of the fabric to the machine Pressure control of the felt on Basic knowledge about various aspects of Pre shrinking machine, function and operation to get optimum production. Importance of Pre shrinking of fabrics Details of the machine Importance of discipline and punctuality Ill effects of absenteeism Productivity and quality Knowledge of chemicals used 28

29 cylinder Adjusting and maintaining speed Examining the delivered cloth for feel and width uniformity. Practicing considering safety and health aspects. Quality of work Safety precautions (TCP173) Operation of panel board Cleaning of the machine and the surroundings and oiling and greasing of the machine Preparing finishing mix recipe Feeding of the fabric to the clips in the machine. Adjusting the required width of cloth. To open steam valve of damping box and that of steam pipe and coils underneath the Stenter To put the end of cloth from the Stenter through draw roller to the Plaiter or to wrap round the batching roll Adjusting and maintaining temperature, speed and mangle pressure Maintaining required moisture content in dried fabric Verifying the finish uniformity at the delivery. Practicing considering safety and health aspects. Basic knowledge about various aspects of Stenter machine, function and operation to get optimum production. Different types of hot air stenters viz Clip Stenter, Belt Stenter and Pin Stenter Importance of finishing and drying of fabrics Details of the machine Maintaining the quality Importance of discipline and punctuality Ill effects of absenteeism Productivity and quality Knowledge of chemicals used Quality of work Safety precautions 29

30 NATIONAL VOCATIONAL EDUCATION QUALIFICATION FRAMEWORK SECTOR: TEXTILE SPECIALIZATION: KHADI MANUFACTURING S.No. Certificate Level Vocational Hours 15. Level-I 200 hrs 16. Level-II 250 hrs 17. Level-III 350 hrs 18. Level-IV 350 hrs 19. Level-V 500 hrs 20. Level-VI 550 hrs 21. Level-VII 7500 hrs Certificate Level I 1. INTRODUCTION TO VARIOUS TYPES OF FIBRES. INTRODUCTION TO SPINNING SYSTEMS. OVERVIEW OF ALL THE TYPES OF CHARKHAS AND HAND LOOMS USED IN THE LOCALITY 2. TRAINING ON TRADITIONAL CHARKHA (Relevant topic to be taken from the table) (KHA 101) 1. Safety precautions (use of various equipments in safe manner) 2. Ergonomics of plying of roving belni and charkha 3. Familiarization with tools and equipments 4. Piecing of broken end, Tying of mala thread (with appropriate tension for spindle drive) 5. Maintenance of charkha & roving belni like cleaning, oiling, greasing 6. Winding preparation of different packages hank, cone etc. 7. One-day field visit to a reputed khadi institution(s) having good spinning and weaving and fabric conversion facilities and Underpinning Knowledge (Theory) 1 Process involved in spinning Blow- room carding drawing roving spinning - Brief information. 2 Natural & manmade -Particularly cotton & polyester Physical characteristics 3 Information about cotton to cloth and Garment - How it is produced - Pictorial presentation. 4 What is yarn Definition of yarn count 5 Type of charkhas used in khadi sector Detailed information. 6 Health & Hygiene 30

31 sales outlet. 7 Communication skills, discipline, morality, attitude, etc Certificate Level II 1. HANDS ON VARIOUS TYPES OF TEXTILE FIBRES 2. SPINNING ON NEW MODEL CHARKHA SPINNING ON E-CHARKHA (Relevant topic to be taken from the table) (KHA 101) 1. Safety precautions (use of various equipments in safe manner) 2. Ergonomics of plying of roving belni and charkha 3. Familiarization with tools and equipments 4. Piecing of broken end, Tying of mala thread (with appropriate tension for spindle drive) 5. Maintenance of charkha & roving belni like cleaning, oiling, greasing 6. Winding preparation of different packages hank, cone etc. 7. One-day field visit to a reputed khadi institution(s) having good spinning and weaving and fabric conversion facilities and sales outlet. Underpinning Knowledge (Theory) 1 Process involved in spinning Blow- room carding drawing roving spinning - Brief information. 2 Natural & manmade -Particularly cotton & polyester Physical characteristics 3 Information about cotton to cloth and Garment - How it is produced - Pictorial presentation. 4 What is yarn Definition of yarn count 5 Type of charkhas used in khadi sector Detailed information. 6 Health & Hygiene 7 Communication skills, discipline, morality, attitude, etc 31

32 Certificate Level III 1. INTRODUCTION TO VARIOUS TYPES OF SPINNING ADVANCED SYSTEMS IN THE LOCAL INDUSTRY 2. INTRODUCTION TO DIFFERENT PARTS OF SPINNING MACHINE ADVANCE SPINNING (COTTON & MUSLIN) (KHA 204) 1 Safety precautions (use of various equipments in safe manner) 2 Ergonomics of plying of roving belni and charkha 3 Familiarization with tools and equipments 4 Piecing of broken end, Tying of mala thread (with appropriate tension for spindle drive) 5 Maintenance of charkha & roving belni like cleaning, oiling, greasing 6 Winding preparation of different packages hank, cone etc. 7 One-day field visit to a reputed cotton & muslin khadi producing institution(s) having good spinning and weaving and fabric conversion facilities and sales outlet and one-day visit to Central Sliver Plant of KVIC. Underpinning Knowledge (Theory) 1 Processes involved in spinning i.e. Blow room carding combing Drawing roving spinning Brief information about each process 2 Natural & Man-made fibres particularly different varieties of cotton deshi, medium staple, longer staple cotton and polyester etc. Physical characteristics and chemical properties etc. 3 Information about cotton & muslin production. (Yarn cloth and garment etc.) Pictorial presentation as well as theoretical study. 4 Study about cotton & muslin charkha Top rollers & aprons rubber cots, shore hardness, life and its effect on yarn quality. Study about rings, travellers and spindle used in cotton / muslin charkha. 5 Spinning methodology Drafting, Twisting and winding. 6 What is yarn Definition of yarn Yarn numbering in Metric system Yarn count, strength and CSP (count strength product) and other useful parameters their corresponding standards etc. 7 Simple calculations to find out draft, twist, delivery, spindle speed and theoretical production from the cotton & muslin charkha driving mechanism. 8 Type of charkhas used in khadi sector for cotton and muslin spinning Detailed information. 9 Health & Hygiene 10 Communication skills, discipline, morality, attitude, etc 32

33 Certificate Level IV 1. ADVANCE SPINNING (WOOLEN) ADVANCE SPINNING (SILK) (KHA 203, KHA205) (KHA 203) 1. Safety precautions (use of various equipments in safe manner) 2. Ergonomics of plying of roving belni and charkha 3. Familiarization with tools and equipments 4. Piecing of broken end, Tying of mala thread (with appropriate tension for spindle drive) 5. Maintenance of charkha & roving belni like cleaning, oiling, greasing 6. Winding preparation of different packages hank, cone etc. 7. One-day field visit to a reputed wool khadi producing institution(s) having good spinning and weaving and fabric conversion facilities and sales outlet and one day visit to nearby woolen manufacturing industry. Underpinning Knowledge (Theory) 1. Processes involved in spinning i.e. scouring carding combing Gill box (drawing) roving (bobbiner machine) spinning Brief information about each process. 2. Grading of wool 3. Natural & Man-made fibres a. particularly different varieties of wool deshi, merino, cross breed etc and acrylic, polyester etc. Wool fibre structure, Physical characteristics and chemical properties etc. 4. Information about wool production. (Yarn cloth and garment etc.) Pictorial presentation as well as theoretical study. 5. Study about woolen charkha 6. Top rollers & aprons rubber cots, shore hardness, life and its effect on yarn quality. 7. Study about rings, travellers and spindle used in woolen charkha. 8. Spinning methodology Drafting, Twisting and winding. 9. What is yarn Definition of yarn Yarn numbering in Metric system Yarn count, strength and CSP (count strength product) and other useful parameters their corresponding standards etc. 10. Simple calculations to find out draft, twist, delivery, spindle speed and theoretical production from the wool charkha driving mechanism. 11. Type of charkhas used in khadi sector for wool spinning Detailed information. 12. Health & Hygiene 13. Communication skills, discipline morality, attitude etc. 33

34 (KHA205) 1 Safety precautions (use of various equipments in safe manner) 2 Practice for manual reeling and operating winding and twisting machines 3 Familiarization with tools and equipments 4 Piecing of broken end in winding and twisting with hand knotter, Tying/stitching of tape in twisting machine (with appropriate tension for spindle drive) 5 Maintenance of reeling, winding and twisting machine like cleaning, oiling, greasing 6 Winding preparation of hank 7 Twisting - 2 ply 3 ply 4 ply etc 8 Warping preparation of warp in sectional warping machine. 9 Weft preparation winding on pirns. 10 One-day field visit to a reputed silk khadi producing institution(s) having good reeling, twisting and weaving and fabric conversion facilities and sales outlet. Underpinning Knowledge (Theory) 1 Brief introduction to sericulture rearing of silk worms and production of cocoons. 2 Processes involved in reeling i.e. grading & selection of cocoons, sorting of cocoons, boiling, hand reeling, re-reeling winding on bobbins, twisting Detailed information about each process. 3 Brief about spun silk 4 Natural & Man-made fibres 5 particularly different varieties of silk mulberry, tussur, endi, muga etc and cotton, polyester etc. Physical characteristics and chemical properties, renditta etc. 6 Information about silk production. (Yarn cloth and garment etc.) Pictorial presentation as well as theoretical study. 7 What is yarn Definition of yarn Yarn numbering in denier system Yarn count, strength and other useful parameters their corresponding standards etc. 8 Simple calculations to find denier, twist, delivery, spindle speed and theoretical production for silk reeling, winding and twisting machines. 9 Type of reeling, winding and twisting machines used in khadi sector for silk yarn production Detailed information. 10 Health & Hygiene 11 Communication skills, discipline, morality, attitude, etc 34

35 Certificate Level V 1. WARPING TECHNIQUES PREPARATIONS FOR WARPING CALCULATIONS RELATED TO WARPING (WPN 103) Understanding the Warping machine and its creel. Understanding the pattern and creeling the cones in their respective places. Taking the ends out, passing through the tension guides and taking up to front and tying all ends of the section together after drawing in the reeds, Pulling the yarns together on the swift. Setting the section width. Setting the section length by considering the minimum length of yarns on cones. Leasing Winding the required number of sections. Attending the breaks and putting weaver s knot. Transferring the warp sheet from swift to a weaver s beam Using of safety gadgets like caps, masks, gloves and shoes. Always tying the sider s bag and collecting the hard wastes in it. first aid. Details of Sectional Warping machine, Creeling pattern and the quality requirements Importance of Sectional warping, creeling the cones as per pattern, setting the length per section and section width. Importance of maintaining uniform tension all the time. Knowledge of colour codification Knowledge of yarn count, cone weight and the weaver s knot. Precautions to be taken while working Importance of cleanliness and personal safety Importance of discipline at work Fire fighting and first aid Safety gadgets in a cotton factory 2. METHOD OF FINDING REED COUNT PREPARATIONS FOR WEAVING 35

36 3. ADVANCE WEAVING (COTTON/ BLENDS) (KHA 208) 1 Safety precautions (use of various equipments in safe manner) 2 Ergonomics of plying of frame loom 3 Familiarization with tools and equipments 4 Yarn sorting (count wise) 5 Yarn wetting process 6 Yarn sizing (by hand & hank sizing machine) 7 Yarn winding as D.F. bobbin, core, etc. 8 Sectional warping 9 Denting & Drafting. 10 Pirn winding 11 Plain weaving, different types of knots. 12 Cloth testing ends, picks, mending cloth defects, etc. Underpinning Knowledge (Theory) 1. Khadi vis-à-vis Textile Industry. 2. Khadi (Fabrics) Production 3. Brief on khadi yarn production: 4. Hand Spinning 5. Type of Yarn used in Khadi (Cotton/ Polyvastra) 6. Count range of Khadi Yarn 7. Characteristics of Khadi Yarn 8. Hank winding (reeling) 9. Weaving Preparatory: Sizing 11. Yarn sizing. 12. Material used in size solution 13. Sizing process 14. Weft preparation 15. Pirn winding 16. Warp preparation 17. Winding of Yarn on Bobbin, cone, etc., 18. Warping using sectional warping machine. 19. Sectional warping methods 20. Warp beam preparation 21. Loom: Description of looms and functions of its parts including semi-automatic loom 23. Working of different types of primary, secondary and auxiliary motions of weaving. 24. Loom timings 25. Elementary weaves and weaving the same with different types of yarns for various end uses. 26. Development of designs on Point paper. 27. Extra warp and extra weft weaving. 28. Knowledge of Jala, dobby and jacquard weaving 29. Weaving calculations including costing of the fabrics 30. General 31. Usual defects in khadi cloths 32. Care to be taken while weaving 33.Counting ends & picks, mending defects 36

37 Certificate Level VI 1. INTRODUCTION TO WOOLEN AND SILK MATERIAL. PROPERTIES OF WOOL AND SILK FIBRES AND YARN. 2. ADVANCE WEAVING ( WOOLEN) ADVANCE WEAVING (SILK) (KHA 207,206) (KHA 206) 1 Safety precautions (use of various equipments in safe manner) 2 Ergonomics of plying of frame loom 3 Familiarization with tools and equipments 4 Wool Yarn sorting (count wise) 5 Yarn winding as D.F. bobbin, core, etc. 6 Sectional warping. 7 Denting & Drafting. 8 Pirn winding. 9 Plain weaving, different types of knots. 10 Cloth testing ends, picks, mending cloth defects, etc. Underpinning Knowledge (Theory) 1 Khadi vis-à-vis Textile Industry. 2 Khadi (Fabrics) Production a. Brief on Wool yarn production: Wool Yarn hand Spinning Type of Yarn used in Khadi (Wool / Cotton/ Polyvastra) Count range of Woolen Yarn Characteristics of Woolen Yarn Hank winding (reeling) b. Weaving Preparatory: - Scouring Yarn scouring. Material used in Yarn Scouring Scouring process Warp preparation Winding of Yarn on Bobbin, cone, etc., Warping using sectional warping machine. Sectional warping methods Warp beam preparation c. Loom: - Description of looms and functions of its parts including semiautomatic loom Working of different types of primary, secondary and auxiliary motions of weaving. Loom timings Elementary weaves and weaving the same with different types of yarns for various end uses. Development of designs on Point paper. Extra warp and extra weft weaving. 37

38 Knowledge of Jala, dobby and jacquard weaving Weaving calculations including costing of the fabrics d. General: Usual defects in khadi Woolen Care to be taken while weaving Counting ends & picks, mending defects (KHA 207) 1 Safety precautions (use of various equipments in safe manner) 2 Ergonomics of plying of frame loom 3 Familiarization with tools and equipments 4 Yarn sorting (count wise) 5 Yarn winding as D.F. bobbin, core, etc. 6 Sectional warping 7 Denting & Drafting. 8 Pirn winding 9 Plain weaving, different types of knots. 10 Cloth testing ends, picks, mending cloth defects, etc. Underpinning Knowledge (Theory) 1 Khadi vis-à-vis Textile Industry. 2 Khadi (Fabrics) Production e. Brief on Silk Yarn production: Silk Reeling/ Hand spinning Type of Yarn used in Khadi Silk Count range of Silk Yarn Characteristics of Silk Yarn Hank winding (reeling) f. Weaving Preparatory: - Weft preparation Pirn winding Warp preparation Winding of Yarn on Bobbin, cone, etc., Warping using sectional warping machine. Sectional warping methods Warp beam preparation g. Loom: - Description of looms and functions of its parts including semiautomatic loom Working of different types of primary, secondary and auxiliary motions of 38