Prototyping and Manufacturing'98
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1 Prototyping and Manufacturing'98 Official Conference Guide and Proceedings Low Cost Tooling for Advanced Manufacturing May 19-21, 1998 Hyatt Regency Dearborn, Michigan Sponsored by the Society of Manufacturing,. Engineers, the Rapid Prototyping Association and the Plastics Molders and Manufacturers Association SME
2 TABLE OF CONTENTS - CONFERENCE PROCEEDINGS Conference Agenda Hotel Floor Plan RPA/SME Membership Information Up-coming Events Schedule Proceedings Order Form Call for Speakers 1999 ix xiii xiv xvi xvii xix Curtis Bailey, Sunburg-Ferar 1 "Getting Physical Fast: A Key to Product Development Success" Bill Bellows, Woodward Governor 5 "Developing a Jet Fuel Metering Module" Ray Biery, ProtoCAM 13 "From Art to Part" *MarkBleik, Materialise 25 Fred Borsini, Lexmark/Plastics Technology Center 29 "Black and Decker String Trimmer: Reduced Time to Market" Chad Buchanan, Cummins Engine 49 "Actua: A User's Experience" Edmund Buzanoski, UT Automotive - 59 "A Practical Approach to Planning Your Strategic RP Acquisition - Case Study" Rudy Bylumb, Gazelle Prototype, LLC 73 "An Application with Electrical Connectors" Vernal Carter, Creative Technical Solutions 87 "Using a System as a Tool for Product Design" Rey Chu, Phoenix Analysis & Design Technologies, Inc "Concept Modeling" *Steve Deak, Hasbro "Rapid Product Development for Toys" Ill 135
3 Phill Dickens, De Montfort University 139 "Benchmarking Rapid Manufacturing" Chris Driver, Rover Group Power Train 179 "Rapid Experimental Conceptual Analysis" Wei Feng, Clemson University 201 "Study and Realization of a Multi-functional RP System" Ken Filipiak, Prince Corporation 223 "Injection Molding Thermoplastic Parts in Days in Tooling Produced from New Composite Board" Tom Greaves, Delphi Interior & Lighting Systems 245 "A Case Study PolySteel Injection Mold Tooling" Alair Griffin, Image3, LLC 267 "Reverse Engineering: From CT to CAD" Todd Grimm, Accelerated Technologies, Inc 275 "Prototyping Methods for Low Durometer Components" Andrew Hobson, Hobson Mould Works, Inc 315 "RP of Blow Molding" Norma Jean Iverson, Pure Fluid Magic Inc 319 "SLA Not Just for Prototyping" Paul Jacobs, ExpressTool Inc 327 "The Effects of Shrinkage Variation on Rapid Tooling Accuracy" Gary Jurick, Roush Industries, Inc» 347 "Reverse Engineering Using X-Ray Scanning and Computed Tomography" Kevin Jurrens, National Institute of Standards and Technology 405 "Measurement and Standards Issues in Rapid Prototyping" Tahar Laoui, University of Leuven 435 "Selective Laser Sintering of Hard Metal Powders" Larry Litsey, UpFront Technologies 469 "Rapid Prototyping Advancement in Cast Tooling for Die Casting" *Thom Mathes, TACOM 489 "Leveraging Interactive Product Simulation in System Development" vi
4 Robert McCune, Ford Motor Company 493 "Structure Fabrication by Impact Fusion Spraying of Plain-Carbon Steel" John McDaniel, Biomet, Inc 521 "The Use of FDM ABS Parts in the Investment Casting Process" Tom McDonald, ExpressTool 537 "Attributes of Conformal Cooling in the ExpressTool Process" Thomas Mueller, Plynetics Express Corporation 557 "A Model to Predict Tolerances in Parts Molded in Pattern-Based Alternative Tooling" George Natzic, Precision Developments 579 "Precision Sand Casting and Tooling" Kurt O' Connor, Delphi Delco Electronic Systems 609 "A Cost Effective Way to Leverage Rapid Prototyping Technology" Rich Onega, Harmony Castings 623 "Using CNC and V Process" Edmond Prakash, National Center for Supercomputing Applications 627 "Voxel Layered Manufacturing Without Slicing" Todd Ray, Compression 631 "Evaluating Direct RP Process for Prototype Injection Mold Applications" Michael Rees, Sculptor 641 "What Rapid Prototyping Has Done for My Life" C. Brock Rooney, Brock Rooney and Associates 645 Mike Rynerson, ExtrudeHone Corporation 649 "Advances in Rapid Tooling Using the PROMETAL Process" Todd Schuett, Creative Technology Corporation 661 "Advanced Controls for High Speed Milling" Peter Sloor, ADF Precision Casting, B.v.b.a 677 ""BRIDGE" Production of Complex Die-Cast Components with PRECICAST Precision Sand Casting" Dean Sparks, DRS Industries, Inc 681 "Prototyping Tooling: Traditional and "Conventional Rapid"" vir
5 Brent Stucker, University of Rhode Island 711 "Electrical Discharge Machining and Rapid Prototyping" Thomas Swann, Optomec Design Company 739 "Laser Engineered Net Shaping (LENS ) Technology Commercialization" Michael Tsenter, Deskarts NA 759 Vendor Panel: Avi Dali, Cubital Ltd 765 "Solid Ground Curing" John Murchison III, DTM Corporation 785 "SLS Selective Laser Sintering" Michael Feygin, Helisys, Inc 807 "Laminated Object Manufacturing" Anthony Finizio, Sanders Prototype 837 "Sanders Prototype" Jim Fendrick, Stratasys, Inc 841 "Fused Deposition Modeling" Arthur Sims, 3D Systems 865 "Innovative Solutions" Tom Clay, Z Corporation 885 "Z Corporation" Jim Williams, Paramont Industries, Inc 905 "SLS RapidTool Application: Operator Control Handle" Terry Wohlers, Wohlers Associates 951 "State of the Industry Report - Executive Summary" Society of Manufacturing Engineers viii
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