NEXUS Capabilities and Experience

Transcription

1 2012 NEXUS Capabilities and Experience Deepwater, Shallow Water and Topsides This document presents an overview of Nexus Deepwater Engineering Inc., its capabilities, experience and global offices that are providing world class engineering services in the area of Subsea and Topsides Production Systems Created by Nexus Global Marketing Team Nexus Deepwater Engineering Inc., 10/12/2012

2 SUBSEA PRODUCTION SYSTEMS CAPABILITIES AND EXPERIENCE - SUBSEA DEEPWATER - SUBSEA SHALLOW WATER - PIPELINES / FLOWLINES - PLATFORM STRUCTURAL 2

3 Table of Contents 1 INTRODUCTION OVERVIEW SUBSEA PRODUCTION SYSTEM PROJECT LIST / CAPABILITIES PROJECT PROFILES NEXUS OFFICES / CONTACT INFORMATION

4 1 INTRODUCTION Nexus Deepwater Engineering Inc. (NEXUS) is a Houston Based engineering company that has the most innovative independent subsea deepwater / shallow-water engineering and management consultancy, with a team that brings over 30 years of experience. Our global team capacity and offices are as following: The Houston office has been operating since 2008 at 908 Town & Country Blvd Suite 120, Houston Texas. The Kuala Lumpur office has been operating since 2009 at Menara Citibank, Level 36, 165 Jalan Ampang KL. We have also opened our new engineering office on Level 9-1 in Wisma UOAII, Jalan Pinang KL. The office is located near the Petronas Twin Towers. The Perth office was opened in the city center located in the AMP Tower close to Woodside. The Vietnam office also opened its doors on 1st October, 2012 in Ho Chi Minh City s main business district. In 2008 NEXUS was formed by the joining of Oceanus S.A., NG Solutions and Rabia Enterprises (Pvt Ltd) to provide a consolidated Subsea engineering (shallow and deepwater), floating systems and construction management services. We are backed up by a full suite of unique in-house specialist software, our comprehensive subsea and topside capabilities include expertise in Project Management, Project Engineering, pre- FEED, FEED, Bid Evaluation, Project Execution, Vessel Selection, Pre-Commissioning, Installation Workover Control Systems, Rig Surveys and Onshore/Offshore Testing Support. Flow Assurance is an integral part of FEED study, where steady-state and transient state for single-phase or multi-phase flow plays a critical role. Well fluid conditions are a key driver for selection of materials, production control system, system hardware selection and topside process system design. 4

5 2 OVERVIEW NEXUS is a solution provider in the upstream subsea field development. It has achieved its success through technical and commercial integrity. Our highly qualified Senior Management and Engineering Professionals have provided quality and expertise in executing an array of major international projects. NEXUS has taken client projects from Concept through Design, Execution, Installation and Safely into Production in accordance with the specifications, industry standards and regulations. NEXUS Subsea Professionals have proven track record of developing and completing complex projects. The team has experience in managing multi-facet projects with a decade or more experience in Engineering, Project Management, Manufacturing and Offshore Installations of Subsea Production Systems. Our team consists of Engineers that have worked on world class subsea projects: Kanowit KAKG (Shallow Water) Talisman Hoi Mai (Shallow Water) Murphy Serendah-Patricia (Shallow Water) Shell F-14/F-29 (Shallow Water) Shell Gumusut-Kakap (Deepwater) Chevron Jack & St.Malo (Deepwater) Petrobras Cascade & Chinook (Ultra-Deepwater / Walker Ridge) PDVSA Marsical Sucre (Shallow Water) Chevron Agbami (Deepwater) BP Thunderhorse (Deepwater) BP Atlantis (Deepwater) Kings Peak (Deepwater) Canyon Express (Deepwater) 5

6 3 SUBSEA PRODUCTION SYSTEM PROJECT LIST / CAPABILITIES PROJECT NAME/LOCATION Kanowit KAKG-A precommissioning, commissioning and start-up Kanowit KAKG-A precommissioning, commissioning and start-up Structural Design and SACS analysis Project Pressure Vessel Engineering Design Review Project Subsea Training 6 CLIENT PROJECT HIGHLIGHTS STATUS PCSB/PETRA/J PK PCSB/PETRA/J PK AXON/AmerCa ble (USA) Shell (USA)/ Metarock PCSB/JPK Provision of Hook-up and Commissioning work for KASS Project at KAKG-A Platform. Nexus was involved in writing the topside subsea production control system pre-commission, commissioning and black-start up procedures. Furthermore, Nexus was selected to lead the platform teams in the pre-commissioning phase. Safety Instrumented System integra on between MCS and Subsea ESD/PSD Master Control Sta on powering and start-up Electrical Power Unit power-up and start-up Chemical Injec on Unit start-up and commissioning Hydraulic Power Unit start-up and testing Topside Umbilical Termina on Unit (TUTU) testing Nexus was selected by Petronas and PETRA to provide a hydraulic flushing unit that is being used on the platform for flushing control lines to maintain NAS Class 6 level cleanliness Detail Structural design based on a workable structural configuration in place with the telescopic crane as part of the cage. The incorporation of the crane shall be up to the top pedestal. The design of structural support for the cage system will be included (structural integrity of the cantilever deck will not be considered as part of the design scope). Nexus was selected by Shell to provide its Professional Engineering Licensing in evaluating the design of eighteen (18) pressure vessels. A comprehensive calculation package was created and Stamped for each vessel. ASME VII was used as a criterion for comparison. Nexus was selected by Petronas (PCSB) to provide training on: Level 2, Subsea Front End Engineering (FEED) training Level 2, Subsea Umbilical and Subsea Distribution System training Nexus created presentation material, animations, Ongoing Ongoing Ongoing Completed 2012 Ongoing

7 workshop, assessment exam and trainer's manual for each module Patricia Water Injection System F14-F29 Conceptual Design Murphy Shell JP Kenny Malaysia was awarded the Patricia and Serendah Pipeline and Subsea Pre-FEED study for a Water Injection System. Based on Patricia Gas Production draw-down by 2013, Murphy would like a feasibility study that would introduce two Water Injection Wells that would allow for increased production. Processed water is pumped from 13km to the Water Injectors; whereas, the control system is located 1km away on the Patricia Platform. The subsea control system (MCS, EPU, TUTA, Umbilical, SUTA and Flying Leads) ranges from simple direct hydraulics to complex MUX systems. Nexus has been engaged in developing a report that will examine an array of field architectures, using proven technologies. The Cost Analysis is to ensure that CAPEX and OPEX are optimized and if a system is selected, the well economics is favorable. JP Kenny Malaysia was requested by SSB Shell Sarawak through Aker Solutions to conduct a number of Conceptual pre-feed studies for its F29 Subsea Well. Nexus was contracted to provide the following: Subsea Produc on Control System Philosophy (MCS, HPU, and EPU) Subsea Shutdown and Startup Philosophy Subsea Interface Matrix Development Conduct subsea system HAZOP Develop Umbilical and Hydraulic Flying Lead Installation Scope of Work Extensive interfacing with Topsides Process, Structural, Piping, Mechanical, Instrumentation and Electrical disciplines. Line Diagrams and drawings were provided for interfacing with IPS and Process Shutdowns Completed 2011 Completed Process Shutdown Review and interface review - Shell TA review and pigging philosophy review 7

8 Subsea Control System Precommissioning Liwan Umbilical System PROD Tool Testing SSIV Control System Design (TGT) Woodside CNOOC BP Petro Vietnam JP Kenny Malaysia was requested by Woodside Australia to provide pre-commissioning Subsea Control System Test Leadership at Keppel Shipyard Singapore. Nexus was contracted to play a lead role in representing Woodside to successfully pre-commission the MCS, EPU, HPU and ESD system; including testing of Control System Lines on the OKHA FPSO. An extensive testing program was reviewed, with daily readiness reviews, interfacing with SBM and implementation of control system. Technip Malaysia was contracted by COOEC to perform the conceptual and detailed engineering for the Liwan 3-1, Block 29/26 Field Development. Technip contracted NEXUS to develop a feasibility study of Umbilical, Umbilical Installation and possible utilization of Subsea System SSIV. ISO was used as a bench mark to provide a customized report. JP Kenny Malaysia was requested by BP United Kingdom to provide technical expertise to support its new Seismic Tool Technology for the Shendiz Caspian Project (AzSPU). Nexus was screened and selected by BP to oversee the qualification of its new PROD technology in Brisbane Australia. Extensive seismic testing and drilling tool functionalities were tested to ensure product integrity and reliability. JP Kenny Malaysia was contracted by Petro Vietnam to provide pipelines and subsea control system FEED / detailed design engineering. TGT Field Development required expertise that would guide TGT, Hong Long JOC and Petro Vietnam with a subsea controls solution. NEXUS team started out by creating an Interface Management Tool to identify technical and contractual gaps. Then the team set out through a series of studies, detailed reports, data sheets and vendor product reviews to provide a topside-to-subsea SSIV control system that was located on the Bumi Armada FPSO. Completed 2011 Completed 2010 Completed 2010 Completed

9 Gumusut-Kakap Festoon System Hydraulic Power Unit Development Shell BP Chevron Gumusut-Kakap is a deepwater field located in Sarawak Malaysian waters. JP Kenny Malaysia was awarded the SIFOE contract by Shell Malaysia to put an umbrella team that will pull in global expertise to successfully deliver the project. NEXUS was one of the global experts selected and seconded to Shell. The scope of work was related to Subsea Control System, Manifold System and IWOCS/CWOR systems in a lead role. Well over 100 documents were reviewed and approved: FAT and EFAT Tes ng of IWOCS HMI was conducted in Norway Kongsberg EFAT tes ng of IWOCS and CWOR System including the EDP / LRP breakaway system were tested and approved (Johor Bahru Malaysia) Produc on, WI and GI Manifold tes ng; including control system testing was conducted and approved in Lumut Malaysia HAZOP and HAZID's for IWOCS and Control Systems were conducted in Shell's KL Deepwater Office A new Festoon design was required by BP in the Gulf of Mexico that would meet the stringent standards - harsh Arctic environment. Nexus provided the design verification package, including a detailed design study that enabled EMI to successfully quality, manufacture, test and operate a Festoon System on the Parker Drilling Rig. Agbami was West Africa (Nigeria) deepwater project. A total of four (4) Test Hydraulic Power Units (THPU) were designed, manufactured and tested in Houston Texas. The HPU manufacturer experienced some challenges when DNV discovered that some of the tubing "markings" were hard to verify. Nexus conducted an onsite investigation and provided its P.E.Stampings on a calculation package. This design verification document would serve to ensure that tubing pressure integrity was per the 1:4 burst ratio. Completed 2010 Completed 2008 Completed

10 Pressure Vessel Standardization Shell Shell Geological Group in Houston Texas implemented ASME pressure vessel codes by releasing a new Shell DEP standard. Pressure Vessels at Shell facilities for Soil Sampling were closely examined and a complete design verification package with detailed calculations was provided; with P.E. Stampings. The package was approved by Shell Netherlands and was regarded a bench mark document. COMPLETED

11 4 PROJECT PROFILES PETRONAS Project: KANOWIT Client: PETRA Location: Kumang Cluster (Shallow Water) Pre-commissioning, Commissioning and Startup Scope: Duration 8 Months (Ongoing) Project Value USD 1/2 Million Phases Conceptual Pre-FEED FEED Execute Commissioning Scope of Work and Services This project engaged our team in developing detailed procedures for pre-commissioning, commissioning and start-up of the KASS 1 and KASS 2 subsea wells for the Kanowit Project. The Subsea Production Control pre-commissioning involved the SIS, MCS, EPU, HPU, TUTU and CIU; including a post umbilical Hook-up procedure. Our team has been on the KAKG platform leading this project. 11

12 AXON Project: Platform Festoon Cage System Client: AXON Location: TLP (GoM) Scope: Detail Design Duration 8 weeks Project Value USD 200,000 Phases Detail Conceptual Pre-FEED FEED Design Operate Scope of Work and Services Detail Structural design based on a workable structural configuration. Design and Analysis of Festoon System structure on TLP using SACS. The structure has is being designed for dynamic loading resulting from land transportation, vessel transportation (using Noble Denton Criteria) and platform dynamics. 12

13 MURPHY OIL Project: SERENDAH, PATRICIA, SOUTH ACIS (SPSA) Client: Murphy Sarawak Oil Co Ltd (MURPHY) Location: Blocks SK309 and SK311 Scope: Conceptual & Pre-FEED Design Study for Subsea Water Injection System Duration 4 months Project Value RM 1,200,000 Phases Conceptual Pre-FEED FEED Execute Operate Scope of Work and Services The scope of this preliminary design report is evaluate an array of subsea tie-back configurations for two (2) water injection Trees located within a 1km radius of PT-SA (Patricia Platform). The subsea control system (SCS) is to be located on the PT- SA platform, providing the required subsea electro-hydraulic controls. Moreover, 6-inch flow-line(s) approximately 13km long, shall supply treated water from WP-PA to the two PT-IA water injection wells. The following key drivers provide the net value (NV) in terms of CAPEX and OPEX: 1. Subsea Christmas Hardware 2. Subsea Control System. 3. Flow Lines. 4. Testing. 5. Installation, Hook-up and Commissioning. 13

14 SHELL F29 Project: F14 / F29 Client: Shell Sabah Oil, Malaysia Location: F14 and F29 Fields Scope: Conceptual & Pre-FEED Subsea Production Control System Duration Ongoing Project Value RM 900,000 Phases Conceptual Pre-FEED FEED Execute Operate Scope of Work and Services The scope of work was to develop conceptual/pre-feed studies that would set the pace for developing a Subsea Production Control System for successfully operating F29 Well. The following conceptual studies were carried out: 1. Field Layout and Architecture 2. Subsea Control System Philosophy (MCS, EPU, HPU, TUTA) 3. Subsea Start-up and Shutdown Philosophy 4. Umbilical and Flying Lead Installation Scope of Work (Umbilical, SUTA) 5. Subsea Interface Management 6. Subsea Operability and HAZOP 7. Topsides to Subsea Interfacing 14

15 WOODSIDE Project: CWLH Project Client: Woodside Australia Location: Cossack Wanaea Lambert Hermes Fields Scope: Pre-commissioning of Subsea Production Control System Duration 8-Weeks Project Value RM 475,000 Phases Pre- Conceptual FEED FEED Execute Commissioning Scope of Work and Services Subsea Production Control System pre-commissioning was carried out. The MCS, EPU, HPU, TUTA and ESD system were integrated to function along with the OKHA FPSO Distributed Control System (DCS) and IPS. An extensive testing program was implemented, with daily readiness reviews, continuous interfacing with SBM and rectification of all onsite hardware operational issues. 15

16 COOEC Project: LIWAN 3-1 Client: COOEC Location: Block 29/26 Scope: FEED Study Duration 8-Weeks Project Value RM 120,000 Phases Conceptual Pre-FEED FEED Execute Operate Scope of Work and Services This was a FEED study for the Liwan 3-1, Block 29/26 Shallow Field Development. Studies were conducted to understand the impact of SSIV and Subsea Umbilical System suitable for the life of the project. 16

17 Project: Client: Location: Scope: Duration Project Value SHELL GUMUSUT-KAKAP Shell Malaysia Deepwater Field Execute Phase: SCS, IWOCS, Manifolds 2.5yrs USD 1,000,000 Phases Conceptual Pre-FEED FEED Execute Operate Scope of Work and Services This was a challenging project that required training of Local Content, overview of various Subsea Vendors, Interface Management with Shell Malaysia and Shell USA to ensure that the FMC IWOCS, CWOR and Manifold Systems were manufactured and tested to Shell DEP's. A brand new HMI design was implemented for the IWOCS system that was extensively tested in Norway. The HPU was built in Stavenger Norway and the system tested in Johor Bahru. The manifolds were manufactured in Lumut Malaysia. All testing programs were lead by our team. 17

18 5 NEXUS OFFICES / CONTACT INFORMATION 18