Innovative Materials and Surfaces for the Industry

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Innovative Materials and Surfaces for the Industry 05.09.

1 Innovative Materials and Surfaces for the Industry Swiss Materials: Get access to the right material experts and material know how Dieter Franzke, Project Manager Swiss Materials, ITS Industrie- und Technozentrum Schaffhausen Swiss Materials - D. Franzke 1

2 Swiss Display and Network for Material Science and Technology Swiss Materials - D. Franzke 2

3 Agenda 1. Motivation 2. Aims of the project 3. Status 4. Examples 5. Financing / Finance 6. Next Steps Swiss Materials - D. Franzke 3

4 Challenges for SME are growing faster than kowledge Raw material assembly Material processing Materialknowledge Material mix Transparency complex product Swiss Materials - D. Franzke 4

5 When can material become a problem? Example: You have to stop production because of quality issues Example: You have an innovative idea but you need a partner to realize it Swiss Materials - D. Franzke 5

6 Who could help? Swiss Materials - D. Franzke 6

7 Who could help? Much information available but identification of the appropriate source often difficult Swiss Materials - D. Franzke 7

Industry R&D Departments Patents Associations and Consortia

8 Potential supporters come from: Academic world ETH/PSI/EPFL/EMPA Universities Institutes of technology Industry R&D Departments Patents Associations and Consortia Intermediates / NTNs Libraries / Data bases Internet Swiss Materials - D. Franzke 8

9 To summarize: SME need access to 1. Information 2. Technology 3. Partners 4. Support 5. Experts 6. Best Practice Examples Swiss Materials - D. Franzke 9

10 Agenda 1. Motivation 2. Aims of the project 3. Status 4. Examples 5. Financing / Finance 6. Next Steps Swiss Materials - D. Franzke 10

11 What we want to do is: Knowledge Bring the knowledge to where it is needed Swiss Materials - D. Franzke 11

12 and create a platform to visualize competencies Swiss Materials - D. Franzke 12

13 What has to be addressed is: Innovation Daily Business Project Support Material analysis Material consulting Assistance for specifications IP Consulting Structured Information, Newsletter, Feeds Technology Transfer, Education Regulatory and Compliance Recycling Pollution advisory Replacement Quality protection/ failure analysis Data Sheets Technology Consulting Project planning and financing Swiss Materials - D. Franzke 13

14 Agenda 1. Motivation 2. Aims of the project 3. Status 4. Examples 5. Financing / Finance 6. Next Steps Swiss Materials - D. Franzke 14

15 Kick off: February 2016 Founders of Swiss Materials Swiss Materials - D. Franzke 15

16 Website online since 12/2016 Swiss Materials - D. Franzke 16

17 Expert Network Swiss Materials - D. Franzke 17

18 Inspire Innovation Center for Additive Manufacturing (icams) Swiss Materials - D. Franzke 18

19 Adolphe Merkle Institut Swiss Materials - D. Franzke 19

20 Events Swiss Materials - D. Franzke 20

21 Agenda 1. Motivation 2. Aims of the project 3. Status 4. Examples 5. Financing / Finance 6. Next Steps Swiss Materials - D. Franzke 21

22 Swiss Display and Network for Material Science and Technology 1. Motivation 2. Aims of the project 3. Status 4. Examples 1. HTZ 2. WITg 3. Suisse Technology Partners 4. Koina 5. Financing / Finance 6. Next Steps Swiss Materials - D. Franzke 22

23 Hightech Zentrum Aargau located in Brugg AG Swiss Materials - D. Franzke 23

24 Hightech Zentrum Aargau Swiss Materials - D. Franzke 24

25 Example 2 Institute for Materials System Technology Thurgau Swiss Materials - D. Franzke 25

26 Introduction WITg - Institute for Materials System Technology Thurgau The Institute Founded 2002; Under the trusteeship of the Canton Thurgau and the University of Applied Sciences Constance Based in Tägerwilen; Access to the scientific network of the University of Applied Sciences Constance Competence centre of the regional industry (GER/CH) regarding materials issues; Link between Industry (Application) and University (Science & Research)... Swiss Materials - D. Franzke 26

27 Introduction WITg - Institute for Materials System Technology Field of Activity Applied Sciences Material Testing Consulting Damage Analysis Swiss Materials - D. Franzke 27

28 Competences WITg - Institute for Materials System Technology Field of Competence - Metallic materials particularly: Stainless steels and tool materials - Corrosion (standard tests with /without mechanical load, electrochemistry) - Tribology (metals and plastics, gear technology, compounding industry) - Shape Memory Alloys (Actuators, medical devices, power engineering) - Plastics (ageing tests in oil) Swiss Materials - D. Franzke 28

29 Competences WITg - Institute for Materials System Technology Field of Competence - Metallic materials particularly: Stainless steels and tool materials - Corrosion (standard tests with /without mechanical load, electrochemistry) - Tribology (metals and plastics, gear technology, compounding industry) - Shape Memory Alloys (Actuators, medical devices, power engineering) - Plastics (ageing tests in oil) Swiss Materials - D. Franzke 29

30 Intramedullary nail slider 1 spring heating element shape memory - element slider 2 Initial position feed direction warming of the element causes contraction cooling causes extension feed direction Swiss Materials - D. Franzke 30

Schieber II mit Sperren und Druckfedern Schraubentellerfeder Verlängerungsrohr Externer Fixateur (Ilisarov) FG-Rohr mit

31 Shape Memory Alloys Example form Medtech: Active intramedullary nail for bone extension Crawler like movement : HF-Empfängerstück advantages: - Linear Motion - Simple mechanical principle - few moving parts - no rotating parcs - minimized risk of infections Schieber II mit Sperren und Druckfedern Schraubentellerfeder Verlängerungsrohr Externer Fixateur (Ilisarov) FG-Rohr mit Heizpatrone Funktionsrichtung Vorspanneinrichtung (Bolzen und Hülse) Schieber I mit Sperren und Druckfedern Swiss Materials - D. Franzke 31

32 Example 3 Swiss Materials - D. Franzke 33

33 services e.g. Swiss Materials - D. Franzke 34

Schraubenwerkstoffe (Ti-Legierung und austenitischer

34 Material analyses - example Schadensfall Bruch von Knochenschrauben verschiedener Hersteller und Schraubenwerkstoffe (Ti-Legierung und austenitischer Stahl) nach wenigen Wochen im Körper. Swiss Materials - D. Franzke 35

35 Materialanalyse - Beispiel Bruchflächen wurden mittels REM untersucht Swiss Materials - D. Franzke 36

36 Bruchausgang mechanisch verrieben 100 µm Swiss Materials - D. Franzke 37

37 2 µm Swiss Materials - D. Franzke 38

Schwingbruchfläche Mikrofraktographie: 95% Schwingbruchfläche, 5% Restgewaltbruchfläche Fazit: Schwingbruch mit kleinem Restgewaltbruchanteil

38 Schwingbruchfläche Mikrofraktographie: 95% Schwingbruchfläche, 5% Restgewaltbruchfläche Fazit: Schwingbruch mit kleinem Restgewaltbruchanteil (geringe Belastung auf Schrauben), höchstwahrscheinlich wurden die Knochenschrauben nicht korrekt angezogen. 2 µm Swiss Materials - D. Franzke 39

39 Example 4: Koina small but powerful company from the Zurich Area 10 employees in total including 2 experts for Material-Innovation Contact: info@koina.ch Swiss Materials - D. Franzke 40

40 Koina is creating innovation with you. Our mission is to introduce innovation management and to promote innovation projects within your company, as well as to unlock new business areas, novel products and services. The improvement of established products is also one of our key areas of competence. As a technical multidisciplinary team we support your innovation team with expertise, creativity and competent methodology to create your future. Material-Innovation: Root cause analysis and recommendation of analysis tools for material challenges Conduction of analysis depending on the needs of our clients Interpretation of the analysis, suggestion of solution and support of our clients during its realization Organisation of potential partners from science and research Contact: info@koina.ch

41 Example: Surface analysis Client: ABB Switzerland AG (internat. company for energy and automation techniques) Task: Organisation and interpretation of urgent surface sensitive chemical analysis (XPS) Goal: Information on exact composition on the materials surface Mandate was conducted within 7 days from the inquiry to the delivery of the answer/report Contact: Dr. Barbara Scherrer Barbara.scherrer@koina.ch Dr Julia Wildenhues Julia.wildenhues@koina.ch (present to answer questions) Beispielabbildung: Fraunhofer In cooperation with: Helmut Fischer Technologie AG as a service laboratory

42 Agenda 1. Motivation 2. Aims of the project 3. Status 4. Examples 5. Financing 6. Next Steps Swiss Materials - D. Franzke 43

43 Funding Apart from the ITS who sponsors Swiss Materials it is also being financially supported from: Swiss Materials - D. Franzke 44 44

44 Agenda 1. Motivation 2. Aims of the project 3. Status 4. Examples 5. Financing / Finance 6. Next Steps Swiss Materials - D. Franzke 45

45 Ongoing Activities Continuous extension of services Acquisition of content partners universities National technology networks Companies «Messe Luzern» Collecting feedback Acquisition of sponsors 28/06/2017 Generis Team Meeting Swiss Materials - D. Franzke Swiss Materials - D. Franzke 46 46

46 Spread information about the project Swiss Materials - D. Franzke 47

47 Summary Swiss Materials - is a platform to find and to present information and knowledge about material science and technology - we are open for your feedback and your collaboration Link: Contact: Swiss Materials - D. Franzke 48

48 Summary Swiss Materials - is a platform to find and to present information and knowledge about material science and technology - we are open for your feedback and your collaboration Link: Contact: Thank you for your attention! Swiss Materials - D. Franzke 49

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