Walney Wind Farm. Track record
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1 Walney Wind Farm Track record 2016 Applied system Topside Intershield 175μm Intershield 175μm Interthane 60μm Jacket Interzone 300μm Interzone 300μm Interthane 80μm Location England Dong Energy Smulders Surface Carbon steel
2 Blyth Gravity Based Foundations Track record st coat - Interzone 954 Red 250μm 2nd coat - Interzone 954 Ral 250μm 3rd coat - Interzone μm 4th coat - Interthane 990 Ral 80μm Owner EDF Energy Renewables Smulders Hoboken Location of application Hoboken Surface Blasted Sa 2½
3 Racebank Substation Track record 2016 Applied system Intershield 175μm Intershield 175μm Interthane 60μm Location of application Arendonk/Hoboken Dong Iemants Steelconstruction nv Surface preparation Blasted Sa 2½ Project size 100,000 liters
4 Luchterduinen Topside, Jacket and 43 Transition Pieces Track record 2016 Location of application Arendonk/Hoboken Van Oord b.v. Iemants Steelconstruction nv Utility Eneco Surface preparation Blasted Sa 2½ Applied system Interzinc 75μm Intergard μm Interthane 60μm Project size 50,000 liters Applied system Interzone 300μm Interzone 300μm Interthane 80μm Project size 60,000 liters
5 Gemini Topside, Jacket and 150 Transition Pieces Track record 2016 Location of application Arendonk/Hoboken Iemants Steelconstruction nv Main contractor Van Oord b.v. Surface preparation Blasted Sa 2½ Applied system Jacket - Interzone 300μm Interzone 300μm Topside - Interzinc 75μm Intergard μm Interthane 60μm Project size 100,000 liters Applied system Transition pieces - Interzone 300μm Interzone 300μm Interthane 80μm Project size >250,000 liters
6 Dudgeon 67 transition pieces Track record 2016 Applied system Interzone 300μm Interzone 300μm Interfine μm Location of application Arendonk/Hoboken Statoil - Statkraf Iemants Steelconstruction nv Surface preparation Blasted Sa 2½ Project size > 140,000 liters
7 Godewind Track record 2016 Applied system Interzinc 60μm Intergard μm Interthane 80μm Interthane 80μm Location of application Arendonk/Hoboken Dong Iemants Steelconstruction nv Surface preparation Blasted Sa 2½ Project size > 80,000 liters
8 Veja Mate Offshore Substation Track record 2016 Applied system Intershield 175μm (7 mils) Intershield 175μm (7 mils) Interthane 60μm (2 mils) Location of application Germany - North Sea Highland Group Iemants Steel Construction Surface preparation Blasted Sa 2½ ISO20340
9 Burbo Bank Topside, Jacket and Transition Pieces Track record 2016 Location of application Europe Dong Surface preparation Blasted Sa 2½ Applied system Topside, Jacket - Intershield 175μm (7 mils) Intershield 175μm (7 mils) Interthane 60μm (2 mils) Iemanst Steel construction Project size 30,000 liters Applied system Transition pieces - Interzone 954 Interzone 954 Interthane 990 OSB/Bladt Project size 35,000 liters
10 Offshore Wind Substations Track record 2016 Projects Race Bank, Burbo Bank, Walney Extension Project Location Off UK Project Owner Dong Total capacity 1495MW Number of sub-stations 5 Location of application Benelux Fabricator Iemants / Fabricom Products Intershield 300, Interzone 954, Interthane 870, Interthane 990, Intergard 405
11 Greater Gabbard Wind Farm Offshore Substations Track record 2009 UK Area 1 - Jackets Interzone 500μm, Interzone 250μm Area 2 - Transition pieces - decks Interzone 500μm, 3,000μm, Interzone 500μm Scottish and Southern Energy Burnt Island Fabrications C5M Total area 30,000m 2 (322,917ft 2 )
12 Kenersys Wind Tower Track record 2011 India Area 1 - Exterior Interzinc 52, Intergard 475HS, Interthane 990 Area 2 - Interior Interzinc 52, Intergard 475HS Kenersys /Fabricator WINNP Surface preparation Sa 2.5 Total area 20,346m 2 (219,003ft 2 )
13 Suzlon Wind Tower Track record 2010 India Area 1 - Internal Interzinc 52, Intergard 345 Area 2 - External Interzinc 52, Intergard 345, Interthane 990 Suzlon Energy /Fabricator Dong-Kuk S&C Engineer Sr. Manager Total area 15,440m 2 (166,195ft 2 )
14 Donghai Bridge Offshore Wind Power Track record 2010 China Interzinc 52, Intergard 475HS, Interthane 990 Shanghai Donghai Wind Power Co. Ltd /Fabricator Shanghai Electrical Power Machinery Works C5M/C4 Surface preparation Sa2.5 Project size 70,000 litres (18,492 gals)
15 REpower Demonstration Turbine, Husum Track record 2007 Germany REpower Systems Area 1 - Turbine internals Intercure 99 Area 2 - Turbine externals Interzinc 52, Intercure 99 C4
16 West of Duddon Sands Offshore Wind Farm Track record 2013 Irish Sea (UK territorial waters) Intercure 200, Intergard 269, Intergard 475HS, Interplus 256, Interseal 670HS, Interthane 870, Interzinc 52, Interzone 954 Owners Dong Energy, Scottish Power Wind farm capacity 389MW Asset Offshore sub-station topside & jacket Location of application Netherlands Fabricator Iemants C5-M
17 DanTysk Offshore Wind Farm Track record 2013 German North Sea Interzone 954, Interfi ne 878 Owners Vattenfall, Stadtwerke München Wind farm capacity 288MW Asset Transition pieces and monopiles Location of application Netherlands Fabricator Smulders C5-M
18 London Array Transition Pieces Track record 2012 North Sea DONG Energy, E.ON, Masdar Assets coated Transition pieces Fabricator Bladt Interzone 954 Interthane 990 Wind farm capacity 630MW Number of turbines 175 Location of application Denmark C5-M Images courtesy of London Array Limited
19 Dolwin Alpha Offshore Convertor Platform Track record 2013 German North Sea Weight 9000 tonnes Offshore wind projects supported MEG 1, Borkum West 2 Capacity 800MW Location of fabrication Netherlands Contractor Heerema Fabrication Group Interzinc 52, Intergard 475HS, Interthane 990, Intershield 300, Intergard 740 Packages Deck Areas, Structural Steel, Escape Routes Volume 75,000 litres
20 REpower Demonstration Turbine Focus products: Turbine Internals - Intercure 99, Turbine Externals - Interzinc 52 and Intercure 99 Original coating project: 2007 Country of fabricator: Germany Fabricator: SIAG : REpower Systems : C4 Case history 2012 Five years in-field performance with no coating breakdown, rusting, flaking or delamination. The coating looks good as new even on welds, edges and corners.
21 Acciona Wind Towers Track record 2013 Nova Scotia, Canada Turbine manufacturer Acciona Fabricator DSTN / DSME Trenton Projects Hermanville & Clear Springs (30MW) Interzinc 52, Intergard 345, Interfi ne 878 Number of turbines 10 C4
22 Fukushima Recovery Floating Offshore Wind Project Track record 2013 Japan Areas coated Floating foundation Products used Intershield 300, Interfi ne 878 Foundation manufacturer MES (Mitsui) C5- M Offshore Water depth 120 metres (394 ft) Distance to shore 20km (12½ miles)
23 Westermost Rough Offshore Wind Farm Track record 2014 North Sea, 9km off the UK Interzone 954, Interthane 990 Owners Dong Energy Wind farm capacity 210MW Number of assets 35 Asset/areas coated Transition pieces and monopiles Location of application Denmark Fabricator Bladt Industries C5-M
24 Borkum Riffgrund Offshore Wind Farm Track record 2014 North Sea, 37km off Germany Interzone 954, Interthane 990 Owners Dong Energy Wind farm capacity 277MW Number of assets 77 Asset/areas coated Transition pieces and monopiles Location of application Denmark Fabricator Bladt Industries C5-M
25 Enercon Wind Towers Track record 2015 Turkey Area 1 - Internal system for structural steel Interseal 140μm (6 mils) Interthane 60μm (2 mils) Area 2 - External system for structural steel Interseal 250μm (10 mils) Interthane 70μm (3 mils) Çimtaş Steel C3/C5 Project size 8,500m 2 (91,493ft 2 )
26 Enercon Wind Towers Track record 2013 Kırşehir, Turkey Area 1 - Internal system for structural steel Intercure 150μm (6 mils) Interthane 50μm (2 mils) Area 2 - External system for structural steel Interzinc 70μm (3 mils) Intergard 190μm (8 mils) Interthane 60μm (2 mils) Enercon Wind Towers Ateş Çelik Welding & Coating C4 Semi industrial (medium durability) Project size 9,450m 2 (101,719ft 2 ) 5,300 lt (1,400 gals)
27 Alstom Wind Towers Track record 2014 Turkey Area 1 - Internal System for Structural Steel Interzinc 60μm (2 mils) Intergard 100μm (4 mils) Area 2 - External system for structural steel Interzinc 60μm (2 mils) Intergard 115μm (5 mils) Interthane 75μm (3 mils) Alstom Wind Towers Gestamp Wind Steel C4 Semi industrial (medium durability) Project size 9,000m 2 (96,875ft 2 )
28 GE Wind Towers Track record 2014 Turkey Area 1 - System for Structural Steel - Internal System Interzinc 60μm Intergard 80μm Interthane 60μm Area 2 - System for Structural Steel - External System Interzinc 60μm Intergard 150μm Interthane 70μm GE Wind Towers Gestamp Wind Steel C4 Semi industrial (medium durability) Project size 31,860 m² (342,938 ft²) 24,000 lt (6,340 gals)
29 Nordex Wind Towers Track record 2014 Turkey System for Structural Steel - Internal System Intergard µm (5.1 mils) dft Interthane 3230SG - 50µm (2 mils) dft System for Structural Steel - External System Interzinc 52-50µm (2 mils) dft Intergard µm (5.5 mils) dft Interthane 3230SG - 50µm (2 mils) dft Nordex Wind Towers Gestamp Wind Steel C4 Semi Industrial (Medium Durability) Project size 20,000m 2 (215,278ft 2 )
30 Amrumbank West offshore wind farm Track record 2013/14 German North Sea Interthane 990, Interzone 954 Wind farm capacity 288MW Asset/areas coated Transition pieces Location of application Netherlands Fabricator Smulders ISO environment C5-M
31 Senvion Wind Power Track record 2015 Turkey Internal system Interzinc 40µm (2 mils) Intergard 120µm (5 mils) External system Interzinc 40µm (2 mils) Intergard 120µm (5 mils) Interthane 60µm (3 mils) Senvion Wind Power Gesbey Gestamp C3/C5 Total area 2,000m 2 (21,528ft 2 )
32 Gamesa Wind Towers Track record 2016 Turkey Internal system - Intergard 160μm (6 mils) External system - Interzinc 60μm (2 mils) Intergard 150μm (6 mils) Interthane 60μm (2 mils) Gesbey Gestamp C4 Project size 46,000m 2 (495,140ft 2 )
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