NON-ISOLATED DC/DC CONVERTERS

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1 S7AH-05A / V7AH-05A Series Nonisolated Compact, low profile surface mount package Fixed frequency High efficiency means less power dissipation Excellent thermal performance Optimized for cost Remote on/off Undervoltage lockout UVLO) Over current and short circuit protection Description The Bel S7AH-05A and V7AH-05A modules are a series of non-isolated, step down DC/DC power converters that operate from a nominal 12V source. These converters are available in a range of output voltages from to. They are packaged in a compact, overmolded package rated at 5A. Optional lead forming provides a vertical mount product for minimal footprint or a surface mount option for a very low profile. Standard features include remote on/off, over current and short circuit protection, output voltage adjust and industrial temperature ranges -40 to +85 C). The output is closely regulated and the efficiency is typically 91.5% at full load. These products may be used almost anywhere low voltage silicon is employed and a 12V source is available. Typical applications include file servers, routers, line cards and other computing and communications equipment. Applications Distributed power architectures Data networking equipment Telecommunications Computers and peripherals Part Number Selection Output Voltage Input Voltage Max. Output Current Max. Output Power Typical Efficiency Part Number Surface Mount Part Number Vertical Mount 12V 5A 25W 91.5% S7AH-05A0 V7AH-05A0 12V 5A 25W 91.5% S 7AH-05AF* V7AH-05AF* 12V 5A 16.5W 88% S7AH-05A0 V7AH-05A0 12V 5A 12.5W 86% S7AH-05A2 V7AH-05A2 12V 5A 9.0W 8% S7AH-05A1 V7AH-05A1 12V 5A 7.5W 81% S7AH-05A1 V7AH-05A1 12V 5A 6.0W 78% S7AH-05A120 V7AH-05A120 12V 5A 5.0W 76% S7AH-05A0 V7AH-05A0 12V 5A 4.5W 7% S7AH-05A090 V7AH-05A ~.6V 12V 5A 18.2W 88% S7AH-05A1A0 V7AH-05A1A0 0.9 ~.6V 12V 5A 18.2W 88% S 7AH-05A1AF* V7AH-05A1AF* * F indicates fast start up. page 1

2 Absolute Maximum Ratings Parameter Symbol Min Typical Max Unit Continuous Input Voltage Output Enable Terminal Voltage Ambient Temperature Storage Temperature Vin V Vouten V Tamb C tor C Note: Use beyond the maximum ratings may cause a reliability degradation of the DC/DC converter or may permanently damage the device. Input Specifications Parameter Module Symbol Min Typical Max Units Operating Input Voltage Vin V Input Current Iin A No Load Input Current Remote Off Input Current 1 Input Reflected Ripple Current ma ma ma rms 1 Input Reflected Ripple Current P-P) 1 mapk I 2 t Inrush Current Transient A 2 s Turn On Voltage Threshold Turn Off Voltage Threshold 9. 8 V V Note: Input capacitance one 270µF/16V, ESR = Ω max at 25 C. 1. With simulated source impedance of 0nH, 5Hz to 20MHz. page 2

3 Output Specifications Parameter Module Symbol Min Typical Max Units 1 Output Voltage Set Point Vout V Load Regulation Line Regulation Regulation Over Temperature -40 to 85 C) Total Output Voltage Regulation -40 to 85 C) Note: specifications are typical at nominal input, full load at 25 C unless otherwise stated. 1. Vin = 12V, Iout = full load, Ta = 25 C. page

4 Output Specifications Parameter Module Symbol Min Typical Max Units 2 Output Ripple and Noise p-p 2 Output Ripple and Noise rms Output Current Range Output DC Current Limit Iout 0 5 A Ioutlim A Short Circuit Surge Ioutsurge A 2 s Turn on Ton ms Turn on - Ton 20 ms Overshoot at Turn On 0 % Overshoot at Turn On % Output Capacitance Cout µ F Note: specifications are typical at nominal input, full load at 25 C unless otherwise stated MHz, 22µF/6.V X5R ceramic cap on output µf/v X5R ceramic cap for module).. For fast start up modules. page 4

5 Output Specifications Parameter Module Symbol Min Typical Max Units Transient Response V % to 0% of Max Load V 0% to % of Max Load Transient Response V % to 0% of Max Load 0 1 V 0% to % of Max Load 0 1 Transient Response V % to 0% of Max Load 0 1 V 0% to % of Max Load 0 1 Transient Response V % to 0% of Max Load 0 1 V 0% to % of Max Load 0 1 Note: specifications are typical at nominal input, full load at 25 C unless otherwise stated.. di/dt = 0.5A/uS, Ta = 25 C. ~ modules with 220µF/6.V Tant cap module with 0µF/V tant cap). page 5

6 Output Specifications Parameter Module Symbol Min Typical Max Units Transient Response V % to 0% of Max Load 120 V 0% to % of Max Load 120 Transient Response V % to 0% of Max Load 120 V 0% to % of Max Load 120 Transient Response V % to 0% of Max Load 120 V 0% to % of Max Load 120 Transient Response V % to 0% of Max Load 120 V 0% to % of Max Load 120 Note: specifications are typical at nominal input, full load at 25 C unless otherwise stated.. di/dt = 0.5A/uS, Ta = 25 C. ~ modules with 220µF/6.V Tant cap module with 0µF/V tant cap). page 6

7 General Specifications Parameter Module Symbol Min Typical Max Units 1 Efficiency η % Switching Frequency ~ Fsw khz Output Voltage Trim Range 2 40 % Wide Trim) Output Voltage Trim Range 2 Narrow Trim) % Weight 4. 9 g 1. Vin=12V, full load and Ta=25 C. 2. See graphs on pages Control Specifications Parameter Module Symbol Min Typical Max Units Remote On/Off Vouten V Signal Low Unit Off) Signal High Unit On) V V. With remote on/off pin 1 open, the module is on. page 7

8 Efficiency Data MODULE MODULE 0% 95% EFFICIENCY 95% 90% 85% % 75% 70% OUTPUT CURRENT EFFICIENCY 90% 85% % 75% 70% OUTPUT CURRENT MODULE MODULE EFFICIENCY 95% 90% 85% % 75% 70% 65% OUTPUT CURRENT EFFICIENCY 90% 85% % 75% 70% 65% 60% OUTPUT CURRENT page 8

9 Efficiency Data MODULE MODULE EFFICIENCY 90% 85% % 75% 70% 65% 60% OUTPUT CURRENT EFFICIENCY 85% % 75% 70% 65% 60% 55% % OUTPUT CURRENT MODULE MODULE EFFICIENCY 85% % 75% 70% 65% 60% 55% % EFFICIENCY 85% % 75% 70% 65% 60% 55% % OUTPUT CURRENT OUTPUT CURRENT page 9

10 Ripple and Noise ~ modules with 22µF/6.V X5R ceramic cap at the output. module with µf/v X5R ceramic cap at the output. Ripple and noise at full load and 12Vdc input, dc output and Ta=25 C Ripple and noise at full load and 12Vdc input, dc output and Ta=25 C Ripple and noise at full load and 12Vdc input, dc output and Ta=25 C Ripple and noise at full load and 12Vdc input, dc output and Ta=25 C page

11 Ripple and Noise ~ modules with 22µF/6.V X5R ceramic cap at the output. module with µf/v X5R ceramic cap at the output. Ripple and noise at full load and 12Vdc input, dc output and Ta=25 C Ripple and noise at full load and 12Vdc input, dc output and Ta=25 C Ripple and noise at full load and 12Vdc input, dc output and Ta=25 C Ripple and noise at full load and 12Vdc input, dc output and Ta=25 C page 11

12 Transient Response Transient response: di/dt = 0.5A/µS, ~ modules with 220µF/6.V tant cap, module with 0µF/V tant cap. Vout= % to 0% load transients at 12V input and Ta=25 C Vout= 0% to % load transients at 12V input and Ta=25 C Vout= % to 0% load transients at 12V input and Ta=25 C Vout= 0% to % load transients at 12V input and Ta=25 C page 12

13 Transient Response Transient response: di/dt = 0.5A/µS, ~ modules with 220µF/6.V tant cap, module with 0µF/V tant cap. Vout= % to 0% load transients at 12V input and Ta=25 C Vout= 0% to % load transients at 12V input and Ta=25 C Vout= % to 0% load transients at 12V input and Ta=25 C Vout= 0% to % load transients at 12V input and Ta=25 C page 1

14 Transient Response Transient response: di/dt = 0.5A/µS, ~ modules with 220µF/6.V tant cap, module with 0µF/V tant cap. Vout= % to 0% load transients at 12V input and Ta=25 C Vout= 0% to % load transients at 12V input and Ta=25 C Vout= % to 0% load transients at 12V input and Ta=25 C Vout= 0% to % load transients at 12V input and Ta=25 C Vout= % to 0% load transients at 12V input and Ta=25 C Vout= 0% to % load transients at 12V input and Ta=25 C page 14

15 Transient Response Transient response: di/dt = 0.5A/µS, ~ modules with 220µF/6.V tant cap, module with 0µF/V tant cap. Vout= % to 0% load transients at 12V input and Ta=25 C Vout= 0% to % load transients at 12V input and Ta=25 C Thermal Considerations Vin = 12V x7ah-05a1a0 0.9 ~ page 15

16 Thermal Considerations x7ah-05a1a0 ~ x7ah-05a0 page 16

17 Output Voltage Set-Point Adjustment Trim Down Test Circuit Trim Up Test Circuit Vo Vo Trim Trim Gnd Gnd x7ah-05a1a0 Trim Resistor Calculation Rtrim up = ) Kohm page 17

18 Output Voltage Set-Point Adjustment x7ah-05a090 Trim Resistor Calculation Rtrim up = ) Kohm page 18

19 Output Voltage Set-Point Adjustment x7ah-05a0 Trim Resistor Calculation Rtrim down = ) Kohm Rtrim up =.712.8) Kohm page 19

20 Output Voltage Set-Point Adjustment x7ah-05a120 Trim Resistor Calculation Rtrim down = ) Kohm Rtrim up =.712 ) Kohm page 20

21 Output Voltage Set-Point Adjustment x7ah-05a1 Trim Resistor Calculation Rtrim down = ) Kohm Rtrim up = ) Kohm page 21

22 Output Voltage Set-Point Adjustment x7ah-05a1 Trim Resistor Calculation Rtrim down = ) Kohm Rtrim up = ) Kohm page 22

23 Output Voltage Set-Point Adjustment x7ah-05a2 Trim Resistor Calculation Rtrim down = ) Kohm Rtrim up = ) Kohm page 2

24 Output Voltage Set-Point Adjustment x7ah-05a0 Trim Resistor Calculation Rtrim down = ) Kohm Rtrim up =.712 ) Kohm page 24

25 Output Voltage Set-Point Adjustment x7ah-05a0 Trim Resistor Calculation Rtrim down = ) Kohm Rtrim up = ) Kohm page 25

26 Mechanical S7AH-05A [.16] Suggested PCB Pad Layout [1.65] 0.60 [15.24] 0.0 [1.27] [21.72] 0.1 [2.79] 0.70 [17.78] 0.0 [2.54] R0.015 [R0.8] typ R0.008 [R0.20] typ [0.0] [1.27] 0.0 [8.1] [2.54] [0.51] x [.16] 0.7 [19.81] [0.] [1.40] 2x [2.29] 2x Dimensions are in inches [millimeters]. Standard dimension tolerance is ±0.005 [0.1] unless otherwise noted. Pin Function Remote On/Off 2 +Vin Ground 4 +Vo 5 Trim 6 No Connection No Connection page 26

27 Mechanical V7AH-05A [17.78] [15.24] 0.0 [1.27] [6.7] min 0.0 [1.27] 0.0 [2.54] [.16] [0.51] 0.08 [7.82] Dimensions are in inches [millimeters]. Standard dimension tolerance is ±0.005 [0.1] unless otherwise noted. Pin Function 1 Remote On/Off 2 +Vin Ground 4 +Vo 5 Trim CORPORATE Bel Fuse Inc. 206 Van Vorst Street Jersey City, NJ 0702 Tel Fax FAR EAST Bel Fuse Ltd. 8F / 8 Luk Hop Street San Po Kong Kowloon, Hong Kong Tel Fax EUROPE Bel Fuse Europe Ltd. Preston Technology Management Centre Marsh Lane, Suite G7, Preston Lancashire, PR1 8UD, U.K. Tel Fax page 27

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