the Denim Rapier Evolution

Transcription

1 the Denim Rapier Evolution

2 How do you denim? A living fabric and an icon of style: denim is part of million people s lives. Torn, scraped, washed-out, aged and distressed: denim has been the king of fashion for more than five centuries. Denim is experiencing a continuous evolution. At first used to produce workwear, denim has now become the undeniable heart of the most prestigious fashion brands collections. That s why, in the complex world of weaving, premium denim remains one of the most demanding and challenging fabrics to produce, requiring breakthrough textile technology in order to fulfill the requests of today s fast changing market. Itema launches a unique concept: a new rapier machine dedicated to denim Leveraging its consolidated know-how in weaving and the strong expertise in denim, Itema investigated the weaving requirements of the denim mills and collected its customers priceless hints. The result of this strategic alliance is a brand-new evolution of the R the most successful rapier loom in recent history - exclusively dedicated to denim weavers: the R9500denim. Itema R9500denim: same top quality European machine assembled in Italy or in China Reliable and professional, Itema won the challenge of the modern production system, by applying the latest and most effective lean manufacturing and process improvements to guarantee the highest quality standards and fastest time-to-market in all its manufacturing sites. Thanks to the world-class manufacturing sites in Italy and in China, Itema is close to its customers providing faster deliveries, greater cost savings and the highest quality weaving machines. Our latest generation R9500denim weaving machine is produced with the same top level, maximum reliability and excellence criteria in all the production sites.

3 THE ITEMA R9500DENIM SETS A NEW BENCHMARK IN DENIM WEAVING, THANKS TO THE INNOVATIVE CONCEPT OF A FINE-TUNED WEAVING MACHINE PACKED FULL WITH ALL THE TECHNICAL AND TEXTILE PARAMETERS SPECIALLY DESIGNED TO EXCEL IN THIS APPLICATION FIELD, GUARANTEEING: PERFORMANCE Maximum speed guaranteed by an avant-garde main motor with oil cooling and superior performance accessories RELIABILITY R9500denim components are designed and optimized to operate in the most demanding weaving conditions around the globe. Maintenance costs are reduced by the latest mechanical and technical developments. R9500denim has the Itema QRP seal: 2 years warranty R9500denim: the Denim Rapier Evolution FABRIC QUALITY The unique Itema shed geometry, widely recognized as the best in the industry, guarantees excellent fabric quality, in terms of superior hand-feel, denim twill weave and uniform appearance. Compact and smooth denim surface and a darker color effect are undeniable characteristics of the denim woven with the Itema R9500denim. EASE OF USE The R9500denim is pre-set with all the specialized mechanical settings prepared to weave denim. VERSATILITY R9500denim can weave the widest range of denim fabrics - from super stretch to heavy weight denim and passing through knit effect denim - thanks to the Itema rapier SK weft transfer system, which ensures maximum versatility.

4 R9500denim what s new

5 R9500denim what s new 1. STURDY MACHINE STRUCTURE Solid, high precision machine frames No need to fix the machine to the floor 2. THE MOST COMPACT ON THE MARKET Reduced machine dimensions and less mechanical parts Space saved on layout Increased Reliability 3. SK TRANSFER Reinforced rapier heads and tapes, optimized for denim weft yarns Improved weavability and flexibility at high speeds Superior resistance and performance 4. BEST-IN-CLASS SHED GEOMETRY Optimal heald frames position Higher speed and longer life cycle for heddles and harness frames Optimized beating stroke Ideal to weave the widest range of denim fabrics Perfect Fabric Quality 5. WEFT CUTTER Multiple choice of weft cutters, including mechanical weft cutter Reliable and effective also in the most demanding weaving conditions 6. NEW MAIN MOTOR WITH OIL COOLING Heat recovery due to reduction of motor temperature Higher machine performance 7. ITEMA QUICK FRAME CONNECTION Redesigned heald frame connection - DRC10 Quicker Style Change 8. ISD - Independent Selvedge Device Reinforced Components Higher Machine s Performance: increased speed and efficiency 9. NCP - Benchmark Electronic Platform Easy control of technical parameters Touch screen user interface Multi language machine manuals available in console User Friendly Easy Settings 10. QRP 2 Years Warranty

6 R9500denim at a glance Nominal Width (Machine Width - A) Overall depth (B) B A 1900 mm (4500 mm) 2100 mm (4700 mm) 2200 mm (4800 mm) 2300 mm (4900 mm) with 800mm warp beam 1920mm (*) with 1000mm warp beam 2062mm (*) with 1100mm warp beam 2165mm (*) *foot boards excluded SPECIFICATION STANDARD OPTIONAL Weft Transfer System Rapier SK: guided rapiers monorail type hooks Shedding Stäubli Dobby 3020 Stäubli Dobby 3060 Stäubli Cam Motion 1681 up to 8 frames Number of Shafts Warp Beam Single beam diameter 1000 mm Single beam diameter 1100 mm Weft Insertion Electronic weft selector: 4 colors Electronic weft selector: 8 colors Weft Cutter Mechanical weft cutter ROTOCUT Pick Density Selvedge Warp Let Off Fabric Take Up Connectivity Other Options Pickscm Motorized selvedge and leno device Electronic controlled let off Electronic controlled take up: internal cloth roller up to 550 mm Electronic controlled take up: external batching motion up to 1500 mm Ethernet interface (with Loom Browser andor ILMS) Serial VDI interface: for bi-directional data transmission Parallel interface: for mono-directional data transmission Reed LED Lamp LoomCooler For looms assembled in China, all parts imported except accessories

7 the Denim Rapier Evolution Do it Itema Italy Switzerland China Hong Kong India Japan USA Dubai