Minima Hinged Enclosures

Transcription

1 Minima Hinged Enclosures These instructions cover the following units. Please read and ensure all steps have been followed, as this will generally resolve any installation issues These instructions must be left with the user Installation Guide W2-

2 CONTENTS There are many options within the Minima Range and these instructions give a step by step procedure for fitting all units. Each section covers all enclosures unless otherwise stated. Tip: Look for the small drawings of the enclosures to identify your unit in each section. Introduction Page 3 General Information Page 3 Guarentee Page 4 Tools Required Page 4 Pack Contents Page 5 Section 1 - Positioning the wall channels Page 8 Section 2 - Fitting the wall channels Page 13 Section 3 - Fitting the channel guides Page 14 Section 4 - Fitting panels Page 23 Section 5 - Checking door gaps Page 25 Section 6 - Fitting bracing bars Page 29 Section 7 - Fitting the door Page 31 Section 8 - Fitting the closing door seal Page 35 Section 9 - Finishing off Page 37 Maintenance Page 40 If your installation needs the hinges to be on opposite side of the enclosure to that shown in these instructions ll units with the exception of extended pentagons and enclosures with bonded panels are reversible. Doors and panels can be turned through 180 o as required and fitting is a mirror image of those shown. Extended pentagons and bonded panels are supplied handed and fitting is a mirror image of those shown W2-2

3 Safety Information INTRODUCTION Thank you for purchasing a quality KOHLER product. To enjoy the full potential of your new product, please take time to read this guide thoroughly, having done so, keep it handy for future reference. The following pages aim to provide comprehensive installation instructions, plus advice on how to care and maintain your product. We recommend that the unit is installed by a qualified plumber or engineer. General 1. Read all of these instructions and retain this guide for later use. 2. Pass on this guide in the event of change of ownership of the installation site. 3. Follow all warnings, cautions and instructions contained in this guide. 4. Remove all protective tape from the enclosure before installation. GENERL INFORMTION 1. Care should be taken when drilling into walls and floors to avoid any hidden pipes or wires. 2. We strongly recommend that all glass panels are moved by a minimum of two people and that any protective packaging along the glass edges is kept in place for as long as possible to prevent damage before installation. 3. During installation we recommend additional help in lifting heavy doors and side panels. 4. Wear protective footwear when lifting panels. 5. Wear safety glasses when drilling. Wall Preparation The wall channels must be installed onto a tiled or waterproof finished flat and even wall surface. Failure to do so will result in an unsatisfactory seal, which may cause property damage. Note! If being installed as part of an enclosure refer to the Side Panel Installation and User Guide W2-

4 GURNTEE For domestic installations, your enclosure has the benefit of our lifetime guarantee which starts from date of purchase. For non-domestic installations, we guarantee the product against any defect in materials or workmanship for a period of one year from the date of purchase. For terms and conditions refer to the back cover of this guide. Recommended Usage Domestic Light Commercial Heavy Commercial Healthcare ü ü û û TOOLS REQUIRED W2-4

5 PCK Components CONTENTS Included Part used as a template only and is not installed ( +1 signifies extra components not needed for installation) Standard Wall Channel Glass Clamp 4 x Screw These items are delivered fitted together. Undo the allen screws to separate. U Section Wall Channel (also used for marking position of wall mounted hinges) Cover Strip Door Seal (Closing side) Door Seal (Closing & hinge side) Door Seal (Closing side) Door Seal (Closing & hinge side) Door Seal (Hinge side and/or closing side) Threshold Threshold x2 x2 x2 x2 x2 x2 x2 x x2 x2 x2 x2 x x2 +1 CFI365D W2-

6 Components Included Option ( +1 signifies extra components not needed for installation) Splashguard 180 o Hinge ssembly 135 o Hinge ssembly Wall Mount Hinge ssembly x2 x2 Cap 45 o racing ar ssembly C 90 o racing ar ssembly Cap C Top Cap (LH/RH) ottom Channel Plug Channel Guide x2 x2 x2 x2 x2 x2 x2 x2 x2 x2 x2 x1 with each hinge panel and inline panel 400mm wide or more x1 with side panel up to 1000mm x1 for bonded panel with hinges. x2 for 363 unit only. x2 with pentagon unit x1 with each side panel 1200mm or more x2 x2 x2 x2 x2 x2 x x2 +1 x2 x2 x2 x2 +1 x2 x2 x2 x2 x2 x2 x2 x x W2-6

7 Components Included Option ( +1 signifies extra components not needed for installation) Screw Cover Round Handle ssembly x8 x8 x8 x8 x8 x8 x8 x4 x4 x4 x8 Oblique Handle ssembly ow Handle ssembly 4mm 2.5mm 3mm 2mm 3mm llen Keys D x6 x6 x6 x6 x6 x6 x6 x3 x3 x3 x6 E F +1 x2 x2 x2 x2 +1 x2 x2 G Wall Plug Wall Plug x2 x2 x2 x2 x2 x2 x2 x6 x6 x6 x6 x6 x6 x6 x3 x3 x3 x6 x x5 x W2-

8 INSTLLTION SECTION 1 POSITIONING THE WLL CHNNELS DOOR WITH HINGES FITTED TO N INLINE PNEL 20mm The dimensions shown will set the door approximately 30mm from the front of the tray, but this can be adjusted if required. WET ROOM FITTING ONLY: Mark equal distance from back wall on both sides. If a seat is being fitted the distance from the back wall to the glass MUST be between 750 & 950mm. IMPORTNT Tray must be level in all planes or enclosure will not install properly. Proceed to Section 2 DOOR WITH HINGES FITTED TO N INLINE PNEL ND CLOSING TO SIDE OR ONDED PNEL W DIMENSION Door & Inline Panel(s) ± 8mm ± 8mm ± 8mm ± 8mm ± 8mm ± 8mm ± 8mm ± 8mm ± 8mm ± 8mm DIMENSION Side Panel ± 8mm 769 ± 8mm 869 ± 8mm 969 ± 8mm 1169 ± 8mm 1355 ± 8mm 8 If fitting to a tray ensure tray is level in all planes. Mark dimensions '' & '', the distances from the outside edge of the wall channels to the tiles. The distance from the outside face of the glass to the tiles will be 7mm less. Check to see if walls are vertical, adjust dimensions if necessary within range shown. If a seat is being fitted the distance from the wall to the glass MUST be between 750 & 950mm. Proceed to Section 2

9 SECTION 1 POSITIONING THE WLL CHNNELS PENTGON ENCLOSURE Wall channel positions are determined using the threshold - lay the threshold on the tray or floor. DO NOT FIX IN PLCE 305 Mark dimension '', the distance from the corner of the threshold to the tiles. Check to see if walls are vertical, adjust '' if necessary within range shown. IMPORTNT Tray must be level in all planes or enclosure will not install properly. Enclosure DIMENSION '' 329 ± 8mm 429 ± 8mm 629 ± 8mm 829 ± 8mm ESPOKE ENCLOSURES ONLY: Mark dimension '', the width of glass panel minus 24mm, then adjust for lean of wall if necessary. WET ROOM FITTING ONLY: Mark dimension '', then measure dimension '' from the inside edge of the threshold to the tiles. 1 Mark the position of both wall channels on the wall: C C C Finally mark the position of the threshold on the tray or floor so that it can be repositioned later. C TRY FITTING ONLY: Measure dimension 'C' from the inside edge of the threshold to the outside edge of the tray. Then mark the distance from the edge of the tray to the inside edge of the wall channel (not including seal) to be as measurement 'C'. WET ROOM FITTING ONLY: Mark the distance from the tiles to the inside edge of the wall channel (not including seal) to be as measurement ''. Proceed to Section W2-9

10 SECTION 1 POSITIONING THE WLL CHNNELS ENCLOSURES WITH HINGES FITTED TO ONDED SIDE PNEL DIMENSION Door & Inline Panel(s) ± 8mm ± 8mm ± 8mm ± 8mm ± 8mm ± 8mm ± 8mm ± 8mm ± 8mm ± 8mm DIMENSION Side Panel 731 ± 8mm 769 ± 8mm 869 ± 8mm If fitting to a tray ensure tray is level in all planes. Mark dimensions '' & '', the distances from the outside edge of the wall channels to the tiles. The distance from the outside face of the glass to the tiles will be 7mm less. Check to see if walls are vertical, adjust dimensions if necessary within range shown. If a seat is being fitted the distance from the wall to the glass MUST be between 750 & 950mm. Proceed to Section HINGE SIDE 27mm DOOR WITH HINGES FITTED TO THE WLL CLOSING TO N INLINE PNEL IMPORTNT: Hinges can only be mounted on a perfectly vertical and flat wall Place the front edge of the U section wall channel template against the marked line. Note: place the channel so the top fixing hole is further in from the end of the channel than the bottom fixing hole (there is 40mm difference). Mark the hinge fixing holes. CLOSING SIDE 20mm Mark a position 20mm in from the edge of the tray. Mark a position 27mm in from the edge of the tray. WET ROOM: The position of the wall channel is set by the fitter. The U section wall channel template should be 7mm nearer the back wall than the standard wall channel on the closing side. The dimensions shown will set the door approximately 30mm from the front of the tray, but this can be adjusted if required. 27mm DISCRD THE TEMPLTE FTER USE If a seat is being fitted the distance from the back wall to the glass MUST be between 750 & 950mm. Proceed to Section W2-10

11 364 27mm SECTION 1 POSITIONING THE WLL CHNNELS DOOR ONLY WITH HINGES FITTED TO THE WLL IMPORTNT: Hinges can only be mounted on a perfectly vertical and flat wall efore fitting the wall channel, mark the fixing position of the hinges on the wall using the wall channel as a template. TRY FITTING ONLY: Mark a vertical plumb line on the wall from the tray to above the position of the top hinge 27mm from the front edge of the tray. HINGE SIDE Place the front edge of the U section wall channel template against the marked line. Note: place the channel so the top fixing hole is further in from the end of the channel than the bottom fixing hole (there is 40mm difference). Mark the hinge fixing holes. IMPORTNT Tray must be level in all planes or enclosure will not install properly. The dimensions shown will set the door approximately 30mm from the front of the tray, but this can be adjusted if required. WET ROOM FITTING ONLY: 27mm The position of the vertical plumb line is set by the fitter. 1 On the closing side, mark the position of the wall channel on the wall. 27mm CLOSING SIDE TRY FITTINGONLY: Mark a line 27mm from the front edge of the tray. WET ROOM FITTING ONLY: Mark a line on the wall equal to the distance from the wall to the vertical plumb line on the hinge side. Proceed to Section W2- CFI365D 1 2

12 SECTION 1 POSITIONING THE WLL CHNNELS DOOR WITH HINGES FITTED TO THE WLL ND CLOSING TO PNEL IMPORTNT: Hinges can only be mounted on a perfectly vertical and flat wall DIMENSION Door (& Inline Panel) ± 0mm ± 0mm ± 0mm ± 0mm ± 0mm ± 0mm ± 0mm ± 0mm DIMENSION Side Panel 724 ± 8mm 762 ± 8mm 862 ± 8mm 962 ± 8mm 1162 ± 8mm 1348 ± 8mm HINGE SIDE If fitting to a tray ensure tray is level in all planes. Mark dimensions '' & '', the distances from the outside edge of the wall channels to the tiles. For dimension '', the distance from the outside face of the glass to the tiles will be 7mm less. Check to see if walls are vertical, adjust dimensions if necessary within range shown. Place the front edge of the U section wall channel template on the tray or floor and mark the position of the hinge fixing holes. SEE PGE 10 FOR MORE INFORMTION If a seat is being fitted the distance from the wall Proceed to Section 2 to the glass MUST be between 750 & 950mm. ENCLOSURES WITH ONDED PNELS ON OTH SIDES OF THE DOOR 363 If fitting to a tray ensure tray is level in all planes DIMENSION Door & Panels 1190 ± 0mm 1290 ± 0mm 1390 ± 0mm 1490 ± 0mm 1590 ± 0mm Mark dimension '', the distance across the outside edges of the wall channels. The distance across the outside faces of the glass will be 14mm less. FOR TRY FITTING ONLY: Dimension '' must be equal on both sides. Proceed to Section W2-12

13 Note: Glass seal will extend out of wall channel Wall channels MUST be plumb SECTION 2 FITTING THE WLL CHNNELS FITTING STNDRD WLL CHNNEL x3 8mm x3 x3 x3 D Place the outside edge of the wall channel against the mark on the wall. Make the wall channel plumb. Mark the position of the 3 fixing holes on the wall. Remove the wall channel and drill 3 x 8mm holes at the marked points. Fit 3 wall plugs. Screw the wall channel to the wall just enough to hold it in position. Lay a bead of sealant behind the wall channel. Fully tighten screws to fix the wall channel to the wall. Check wall channel is plumb. Use slots to adjust if necessary. Proceed to Section 3 FITTING U SECTION WLL CHNNEL x5 x5 6mm x5 Place the outside edge of the wall channel against the mark on the wall. Make the wall channel plumb. Mark the position of the 5 fixing holes on the wall. x5 E Wall channels MUST be plumb Remove the wall channel and drill 5 x 6mm holes at the marked points. Fit 5 wall plugs. Screw the wall channel to the wall just enough to hold it in position. Lay a bead of sealant behind the the wall channel. Fully tighten screws to fix the wall channel to the wall. Proceed to Section W2-1

14 SECTION 3 FITTING THE CHNNEL GUIDES DOOR ONLY WITH HINGES FITTED TO N INLINE PNEL Mark guide position(s) by laying the threshold on the tray or floor DO NOT FIX IN PLCE The inside edge of the threshold should be 7mm back from the marks made for the wall channel in Section 1. When fitting to a tray visually check that the threshold is parallel to edge of tray. 301: The end of the threshold at the closing side should be 30mm from the wall. 30mm 7mm = : Measure the width of each inline panel (they may be different widths). Mark the end position of each panel on the tray or floor. Centre the threshold between the marks. = = 7mm = 7mm 1 Drill a hole, for each inline panel 6mm in from the end of the threshold. Drill 3mm for tray fitting. Size of hole for wet room fitting is dependent on floor specification. Installer to supply drill and plugs. REMOVE THE THRESHOLD Screw the channel guide to tray or floor. F 6mm W2-14 Proceed to Section 4 2

15 SECTION 3 FITTING THE CHNNEL GUIDES ENCLOSURE WITH HINGES FITTED TO N INLINE PNEL ND CLOSING TO SIDE PNEL Mark guide positions by laying the threshold on the tray or floor DO NOT FIX IN PLCE 302 Dimensions '' & '' re the measurements from the outside edges of the wall channels to the tiles, as marked in Section 1. Dimensions 'C' & 'D' Mark 'C' from the tiles to the outer edge of the threshold. Dimension 'C' is '' minus 7mm. D Mark 'D' from the tiles to the inside edge of the threshold. Dimension 'D' is '' minus 7mm. When fitting to a tray visually check that threshold is parallel to edge of tray. C 1 REMOVE THE THRESHOLD Screw the channel guides to tray or floor F Drill 3mm holes for tray fitting. Size of holes for wet room fitting is dependent on floor specification. Installer to supply drill and plugs 6mm 6mm 90 40mm W2-2 1

16 SECTION 3 FITTING THE CHNNEL GUIDES ENCLOSURE WITH HINGES FITTED TO N INLINE PNEL ND CLOSING TO ONDED PNEL Mark first guide position by laying the threshold on the tray or floor DO NOT FIX IN PLCE 332 Dimensions '' & '' are the measurements from the outside edges of the wall channels to the tiles, as marked in Section 1. Dimensions 'C', 'D' & 'E' Mark 'C' from the tiles to the inside edge of the threshold. Dimension 'C' is '' minus 7mm. Mark 'D' from the inside of the wall channel to the edge of the inline panel. Dimension 'D' is the width of the panel. Mark 'E' from the tiles to the edge of the bonded panel. Dimension 'E' is '' minus 7mm, then minus the width of the bonded panel. Place the threshold centrally between 'D' and 'E'. D E = = When fitting to a tray visually check that threshold is parallel to edge of tray. C 1 Mark second guide position. REMOVE THE THRESHOLD Screw the channel guides to tray or floor F minus 40mm minus 13mm 6mm 90 Drill 3mm holes for tray fitting. Size of holes for wet room fitting is dependent on floor specification. Installer to supply drill and plugs W2-16 Proceed to Section 4 2

17 SECTION 3 FITTING THE CHNNEL GUIDES PENTGON 305 C Mark guide positions by replacing the threshold in its original position, as marked in Section 1. This will set the inside edge of each side of the threshold in line with the inside edge of each wall channel (not including the seal). DO NOT FIX IN PLCE C 1 Drill holes 6mm in from each end of threshold. Drill 3mm for tray fitting. Size of holes for wet room fitting is dependent on floor specification. Installer to supply drill and plugs REMOVE THE THRESHOLD Screw the channel guides to the tray or floor F 6mm 90 Proceed to Section W2-2 1

18 SECTION 3 FITTING THE CHNNEL GUIDES ENCLOSURE WITH HINGES FITTED TO ONDED SIDE PNEL 333 minus 40mm Mark guide position. Dimensions '' & '' are the measurements from the outside edges of the wall channels to the tiles, as marked in Section 1. minus 13mm Drill a 3mm hole for tray fitting. Size of hole for wet room fitting is dependent on floor specification. Installer to supply drill and plugs. 1 Screw the channel guide to tray or floor F Proceed to Section W2-2 18

19 SECTION 3 FITTING THE CHNNEL GUIDES ENCLOSURE WITH HINGES FITTED TO ONDED SIDE PNEL Mark first guide position by laying the threshold on the tray or floor DO NOT FIX IN PLCE 336 D E = = When fitting to a tray visually check that threshold is parallel to edge of tray. C Dimensions '' & '' are the measurements from the outside edges of the wall channels to the tiles, as marked in Section 1. Dimensions 'C', 'D' & 'E' Mark 'C' from the tiles to the inside edge of the threshold. Dimension 'C' is '' minus 7mm. Mark 'D' from the inside of the wall channel to the edge of the inline panel. Dimension 'D' is the width of the panel. Mark 'E' from the tiles to the edge of the bonded panel. Dimension 'E' is '' minus 7mm, then minus the width of the bonded panel. Place the threshold centrally between 'D' and 'E'. 1 Mark second guide position. REMOVE THE THRESHOLD Screw the channel guides to tray or floor F minus 40mm minus 13mm 6mm 90 Drill 3mm holes for tray fitting. Size of holes for wet room fitting is dependent on floor specification. Installer to supply drill and plugs. Proceed to Section W2-2 1

20 SECTION 3 FITTING THE CHNNEL GUIDES DOOR ONLY WITH HINGES FITTED TO THE WLL Mark guide position by laying the threshold on the tray or floor DO NOT FIX IN PLCE o Using a fine toothed hacksaw cut the threshold to the width of the door glass plus 30mm. Cut the wall end at 90 o to the threshold. Width of door plus 30mm The inside edge of the threshold should be 7mm back from the mark made for the wall channel in Section 1. = = = = 7mm When fitting to a tray visually check that the threshold is parallel to edge of tray. 1 Drill a hole 6mm in from the end of the threshold. Drill 3mm for tray fitting. Size of hole for wet room fitting is dependent on floor specification. Installer to supply drill and plugs. REMOVE THE THRESHOLD Screw the channel guide to tray or floor. F 90 6mm W2-20 Proceed to Section 4 2

21 SECTION 3 FITTING THE CHNNEL GUIDES ENCLOSURES WITH HINGES FITTED TO WLL Mark guide position. Dimensions '' & '' are the measurements from the outside edges of the wall channel and of the U section wall channel template to the tiles, as marked in Section minus 40mm 362 minus 13mm Drill a 3mm hole for tray fitting. Size of hole for wet room fitting is dependent on floor specification. Installer to supply drill and plug. 1 Screw the channel guide to tray or floor F Proceed to Section W2-2

22 SECTION 3 FITTING THE CHNNEL GUIDES ENCLOSURES WITH TWO ONDED PNELS Mark guide positions. Dimension '' is the measurement across the outside edges of the wall channels, as marked in Section 1. Dimension '' is '' minus 26mm, marked equally about the centre line. Dimension 'C' is the depth of the bonded panels minus 40mm. 363 C C = = Drill a 3mm hole each side for tray fitting. Size of holes for wet room fitting is dependent on floor specification. Installer to supply drill and plugs. 1 Screw the channel guides to the tray or floor F W2- Proceed to Section

23 SECTION 4 FITTING PNELS FITTING INLINE PNELS ND SIDE PNELS TO WLL CHNNELS Fit the panel ensuring the bottom channel fits over channel guide ''. Rest glass against seal of wall channel ''. SUPPORT THE GLSS PNEL UNTIL THE GLSS CLMP IS FITTED Hinge side has holes Caution NOTE: Coated side of glass goes to the inside. Glass needs to be at least 8mm into wall channel. pprox 180mm If a seat is being fitted, position the glass so the hole in the glass is approximately 180mm from the wall. Ensure the white foam strips are still on the bottom edge of the glass, inside the H section. 8mm Minimum 1 2 Place a blob of sealant at base of wall channel and glass panel. Keep the panel supported at all times. Fit the glass clamp and turn the screw until it lightly grips the glass. Fit the plug at the end of the bottom channel. x4 Repeat for a 2nd panel where required. Proceed to Section W2-2

24 SECTION 4 FITTING ONDED PNELS Caution Fit the panel ensuring the bottom channel fits over the channel guide ''. Rest glass against seal of wall channel ''. Glass needs to be at least 8mm into wall channel. Ensure the white foam strips are still on the bottom edge of the glass, inside the H section. 8mm Minimum 1 2 Place a blob of sealant at base of wall channel and glass panel. Keep the panel supported at all times. Fit the glass clamp and turn the screw until it lightly grips the glass. Fit the plug at the end of the bottom channel. x4 Repeat for a 2nd panel where required. Proceed to Section W

25 SECTION 5 CHECKING DOOR GPS DOOR ONLY HINGED FROM N INLINE PNEL The gap between panel and wall channel must be the width of door plus 10 to 12 mm at all points ''. If adjustment is required, move the inline panel in the wall channel. 301 (Width of door plus 10 to 12mm) When the glass is in the correct position, fully tighten glass clamp screws. Retighten the screws after 10 minutes. Proceed to Section 6 DOOR HINGED FROM N INLINE PNEL ND CLOSING TO N INLINE PNEL OR ONDED PNEL The gap between panel and wall channel must be the width of door plus 10 to 12 mm at all points ''. If adjustment is required, move the inline panel in the wall channel. (Width of door plus 10 to 12mm) When the glass is in the correct position, fully tighten glass clamp screws. Retighten the screws after 10 minutes. Proceed to Section W2-2

26 SECTION 5 CHECKING DOOR GPS DOOR HINGED ON N INLINE PNEL ND CLOSING TO SIDE PNEL The gap between panel and wall channel must be the width of the door plus 10 to 12 mm at all points ''. If adjustment is required, move the inline panel in the wall channel. 302 (Width of door plus 10 to 12mm) When the glass is in the correct position, fully tighten glass clamp screws. Retighten the screws after 10 minutes. Proceed to Section 6 PENTGON ±0mm Ensure panels are vertical. The gap between panels should be 687mm. If adjustment is required, move the panels in the wall channels mm When the glass panels are in the correct position, fully tighten glass clamp screws. Retighten the screws after 10 minutes. Proceed to Section W2-26

27 SECTION 5 CHECKING DOOR GPS DOOR ONLY WITH WLL MOUNTED HINGES 364 (Width of door plus 17 to 19mm) Proceed to Section 6 DOOR WITH WLL MOUNTED HINGES ND CLOSING TO N INLINE PNEL The gap between wall and wall channel must be the width of door plus 17 to 19mm at all points ''. If adjustment is required, move the inline panel in the wall channel. 364 (Width of door plus 17 to 19mm) When the glass is in the correct position, fully tighten glass clamp screws. Retighten the screws after 10 minutes. Proceed to Section W2-2

28 SECTION 5 CHECKING DOOR GPS DOOR WITH WLL MOUNTED HINGES ND CLOSING TO SIDE OR ONDED PNEL The gap between wall and wall channel must be the width of door plus 17 to 19mm at all points ''. If adjustment is required remove the side panel and the channel guide. Redrill the hole and fit the channel guide in the new position. Refit the side panel and check the gap between wall and wall channel again. 362 (Width of door plus 17 to 19mm) 362 (Width of door plus 17 to 19mm) When the glass is in the correct position, fully tighten glass clamp screws. Retighten the screws after 10 minutes. Proceed to Section 6 DOOR MOUNTED TO ONDED PNEL The gap between wall channel and the edge of the bonded panel (333) or between both bonded panels (363) must be the width of door plus 10 to 12mm at all points '' If adjustment is required remove the side panel(s) and the channel guide(s). Redrill the hole(s) and fit the channel guide(s) in the new position. Refit the side panel(s) and check the gap again. (Width of door plus 10 to 12mm) 333 (Width of door plus 10 to 12mm) 363 When the glass is in the correct position, fully tighten glass clamp screws. Retighten the screws after 10 minutes. Proceed to Section W2-28 CFI365D 28

29 SECTION 6 FITTING RCING RS 45 RCING RS Loosen screw '' and remove the fixing block from the bracing bar. Fit the bracing bar fixing block to the wall Loosen screw '' at the other end the bracing bar. Place the bar on top of the glass and make horizontal, so centre line of bar is level with top of glass mm 1 C 2 Place the bracing bar on top of the glass at the previous position. Tighten screw '' at the other end to secure the bracing bar to the glass. Tighten screw '' to secure the bracing bar to the fixing block. Fit the cap to the end of the bracing bar. Proceed to Section W2-2

30 SECTION 6 FITTING RCING RS FITTING 90 RCING R TO SIDE OR ONDED PNEL Loosen screw at the wall end and remove the end of the bracing bar. Deburr the cut end of the bracing bar and refit the section. Ensure the fixings are on top then tighten the screw. Loosen screw '' and remove the fixing block from the bracing bar. X Measure from the glass to the wall ('X') - maximum 1175mm. Measure the bracing bar from the inside edge of the glass cutout. Mark a point Dimension X MINUS 45mm. C Loosen screw 'C' at the other end of the bracing bar. X minus 45mm Place the bracing bar on top of the glass and at 90 o to the panel. Make horizontal. 100mm Cut the bracing bar at the marked point with a fine toothed hacksaw. 1 2 Fit the bracing bar fixing block to the wall. 1 2 Place the bracing bar on top of the glass at the previous position. 100mm 3 Tighten screw '' to secure the bracing bar to the fixing block. 6 8mm 4 Tighten screw 'C' at the other end to secure the bracing bar to the glass. 5 C C Fit the cap to the end of the bracing bar W Proceed to Section 7 4

31 SECTION 7 FITTING THE DOOR FITTING DOOR TO N INLINE PNEL, PENTGON OR ONDED PNEL Fit the seal to the edge of the hinge panel Inside Models: 301, 302, 331, 332, 333, 336, Inside Model: Remove the back plates from the hinges. Models: 301, 302, 331, 332, 333, 336, 363 The height and angle of the door is set by eccentric spacers, turn the spacers using a flat screwdriver. The positions shown below are recommended as an initial setting, so the door and hinge are at a slight angle prior to the weight being taken by the hinge. Important: Ensure the door is fully supported at all times. Eccentric Spacers Model: 305 Door Panel W2-3

32 SECTION 7 FITTING THE DOOR Fit the hinges to the panel. The back plate with holes further from the edge fits to the panel. Fold hinge so it is at 90 o. Fit the door to hinge ensuring it is fully supported at all times. NOTE: Coated side of glass goes to the inside. Caution The back plate with holes nearer to the edge fits to the door. The ball catch in the hinge goes to the door side. Note: If necessary, adjust position of door by removing the back plates and rotating eccentric spacers. Replace back plates and tighten all screws as tight as possible. Retighten after 10 minutes. Ensure sealing strip fits behind door Proceed to Section 8 4 FITTING DOOR WITH WLL MOUNTED HINGES Drill 4 x 8mm holes in the wall mm Fit 4 x wall plugs The position for the hinge fixing holes should already be marked on the wall - See Section 1, Page W2-32 1

33 SECTION 7 FITTING THE DOOR Remove the back plates from the hinges. Models: 360, 362, 364 The height and angle of the door is set by eccentric spacers, turn the spacers using a flat screwdriver. The positions shown below are recommended as an initial setting, so the glass is at a slight angle prior to the weight being taken by the hinge. Further adjustment can be achieved by adding spacer gaskets behind the hinge mounting brackets. Important: Ensure the door is fully supported at all times. Eccentric Spacers Spacer gaskets Door Wall 2 3 Fit the hinges to the panel. NOTE: Coated side of glass goes to the inside. Open the hinges out (as if the door was open) W2-3

34 SECTION 7 FITTING THE DOOR Carefully lift the door into place. IMPORTNT: Keep the door supported at all times. Fit 4 screws to secure the hinges to the wall. Check that the door is vertical. Note: If necessary, adjust position of door by removing the back plates and rotating eccentric spacers. Replace back plates and tighten all screws as tight as possible. Retighten after 10 minutes. Caution 6 7 Fit the seal to the hinged side of the door, notch at the bottom (use appropriate seal, two are supplied for left or right hand installations). Start to close the door. s the fin of the seal touches the wall brackets, using a sharp knife, make slits in the seal at the top and the bottom of the brackets W2- CFI365D 8 34 Proceed to Section 8 9

35 SECTION 8 FITTING THE CLOSING DOOR SEL DOOR TO WLL STNDRD WLL CHNNEL Fit the door stop seal into the wall channel. Do not fully tighten screws 301 IMPORTNT djust door seal until it is 3mm from edge of door, then fully tighten screws 3mm Move seal in or out to adjust 333 x4 Proceed to Section 9 DOOR TO WLL U SECTION WLL CHNNEL Push the cover strip into the wall channel then fit the door seal (use the unnotched seal). 364 IMPORTNT djust door seal until it is 3mm from edge of door. 3mm Move seal in or out to adjust INSIDE Proceed to Section W2- CFI365D 35

36 SECTION 8 FITTING THE DOOR CLOSING SEL DOOR TO INLINE PNEL OR ONDED PNEL Fit door stop seal to the end of the panel 331, 332, 336, inline panel, bonded panel, Move seal in or out to adjust Panel Door 3mm IMPORTNT djust seal until it is 3mm from edge of door. 305 IMPORTNT The gap between the edge of the door and the side of the door seal should be parallel from top to bottom. Door Parallel Panel Proceed to Section DOOR TO SIDE PNEL Fit door stop seal to the end of the panel IMPORTNT The gap between the edge of the door and the side of the door seal should be 3mm. djustment Undo the glass clamp on the door panel enough to allow the panel and door assembly to move. djust until the gap is 3mm then retighten the glass clamp screws. djustment small amount of adjustment can be achieved by adding extra gaskets under the hinge brackets. Door 3mm Panel Proceed to Section W2-36

37 SECTION 9 FINISHING OFF LL VERSIONS Place the threshold on the floor or tray UNITS WITH WLL MOUNTED HINGES ONLY Using a fine toothed hacksaw cut the threshold at the wall end at 90 o. 90 o Ensure the area around the threshold is clean and dry before fitting With side panel. Cut at wall end only. = Width of door glass PLUS 15mm With bonded panel. Cut at wall end only. = Width of door glass PLUS 30mm Cut OTH ends. = Distance between walls. LL UNITS: Move the threshold forwards by 5mm , Place one end against the wall channel Place one end to the outer edge of the side panel Place in original marked position. 331, 332, 336, Place equally about the centre line of the door. 360, Place cut end(s) against the wall. Fit the splashguard to the bottom of the door. 2 5mm Locate the threshold by pulling a small amount of the backing off each end. When threshold is in the correct position remove rest of backing and secure in place. Ensure the splashguard clears the threshold when door opens. Inside of enclosure W2-3

38 SECTION 9 FINISHING OFF STNDRD WLL CHNNELS: Cut the seals exposed at top with a sharp knife. STNDRD WLL CHNNELS: Fit the top caps. G Fit the screw covers. 5 6 ROUND DOOR HNDLE OLIQUE DOOR HNDLE Remove screw and then remove the inner handle. Spacer found in main parts pack Check that the 2 gaskets and the sleeve C are in position. Fit the pin through the hole in the glass. Reattach the inner handle. Refit screw, turn handle to the desired orientation and tighten the screw. C W

39 SECTION 9 FINISHING OFF OW DOOR HNDLE Remove screw and then remove the inner handle. Check that the 2 gaskets C and the sleeve D are in position. Fit the pin through the hole in the glass. Reattach the inner handle. Refit and tighten screw ensuring it is facing downwards. D C Remove screw and the spacer. E F E Check that the 2 gaskets E are in position. Fit the sleeve in the hole F in hole the glass. Refit screw and tighten STNDRD WLL CHNNEL: Seal between the wall channel and the wall. U SECTION WLL CHNNEL: Seal between the wall channel and the wall W2- CFI365D 3

40 Do not use the enclosure for at least 24 hours Lay a thin bead of sealant around the threshold and the bottom channels. 24hrs General Maintenance MINTENNCE Providing the shower enclosure has been correctly installed and is operated in accordance with the instructions contained in this guide, difficulties should not arise. If any maintenance is required then it must be carried out by a competent tradesperson to whom the maintenance instructions are provided. efore replacing any parts ensure the underlying cause of the malfunction has been resolved. Cleaning Warning! Many household cleaners contain abrasive and chemical substances and should not be used for cleaning painted, plated or plastic fittings. These finishes should be cleaned with a mild washing up detergent or soap solution and then wiped dry using a soft cloth. Care To preserve the beauty of your shower enclosure for many years, please observe the following care instructions: Rinse glass and frame with clear water after showering. Remove water droplets with a squeegee. Do not rub dry! To clean your shower hygienically and easily, we recommend the use of a biodegradable cleanser. Regular cleansing with a biodegradable cleanser prevents stubborn stains and ensures a clean and hygienic surface for many years. Do not use scouring or caustic cleansers under any circumstances! These can damage the surface of the frame, glass and decorative parts as well as the plastic parts. Chrome Parts Use only cleansers expressly specified for chrome! W2-40

41 NOTES W2-

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44 CUSTOMER SERVICE Guarantee Your enclosure has the benefi t of our lifetime guarantee which starts from the date of purchase. To activate this guarantee, you must return your completed registration card with a copy of proof of purchase from an approved Kohler retailer within 30 days of purchase. This guarantee is in addition to your statutory rights and is subject to conditions (see registration card). What to do if something goes wrong If your product does not function correctly when you fi rst use it, contact your installer to check that it is installed in accordance with the instructions in this manual. If this does not resolve the issue, contact our Customer Services Team who will offer you or your installer help and advice. Helpdesk Service Our Customer Services Team is comprehensively trained and can offer help and advice, spare parts, accessories or a service visit. We will need you to have your model name, model number and date of purchase. KOHLER Website ( From our website you can download additional user guides or request a service visit. To Contact Us: UK Fax: info@kohler.co.uk To Contact Us: Eire Only y Post: Fax: Kohler Mira Limited Customer Services Dept, 1 Penrose Place, Skelmersdale, WN8 9PR Spares and ccessories We hold the largest stocks of genuine Kohler spares and accessories. Contact us for a price and to purchase spares or accessories. Service / Repairs No one knows our products better than our nationwide team of Service Technicians. We can carry out service or repair work to your product both during and after the guarantee period. sk about our fi xed price service repairs. Kohler Mira Limited, Cromwell Road, Cheltenham, Gloucestershire, GL52 5EP, UK 13 EN 14428: : 2008 Kohler is a registered trade mark. The company reserves the right to alter product specifi cations without notice. (301, 302, 305, 331, 332, 333, 336, 44360, 362, 363, 364) W2- Kohler Co. March 2013