EZY Curb INSTALLATION INSTRUCTIONS

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1 INSTALLATION INSTRUCTIONS TH STREET SACRAMENTO, CA U.S.A TOLL FREE PHONE ! Page 1 of 26

2 READ AND FOLLOW ALL SAFETY INSTRUCTIONS! SAVE THESE INSTRUCTIONS AND DELIVER TO OWNER AFTER INSTALLATION To reduce the risk of death, personal injury or property damage from fire, electric shock, falling parts, cuts/abrasions, and other hazards please read all warnings and instructions included with and on the fixture box and all fixture labels. Before installing, servicing, or performing routine maintenance upon this equipment, follow these general precautions. Installation and service of luminaires should be performed by a qualified licensed electrician. Maintenance of the luminaires should be performed by person(s) familiar with the luminaires construction and operation and any hazards involved. Regular fixture maintenance programs are recommended. It will occasionally be necessary to clean the outside of the refractor/lens. Frequency of cleaning will depend on ambient dirt level and minimum light output which is acceptable to user. Refractor/lens should be washed in a solution of warm water and any mild, non abrasive household detergent, rinsed with clean water and wiped dry. Should optical assembly become dirty on the inside, wipe refractor/lens and clean in above manner, replacing damaged gaskets as necessary. DO NOT INSTALL DAMAGED PRODUCT! This luminaire has been properly packed so that no parts should have been damaged during transit. Inspect to confirm. Any part damaged or broken during or after assembly should be replaced. If the lamp is marked (Hg) it contains Mercury. Follow all disposal laws. See These instructions do not purport to cover all details or variations in equipment nor to provide every possible contingency to meet in connection with installation, operation, or maintenance. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s or owner s purposes, this matter should be referred to Acuity Brands Lighting, Inc. CAUTION RISK OF INJURY Wear gloves and safety glasses at all times when removing parts from carton, installing, servicing or performing maintenance. Please see product specific installation instructions for additional warnings or any applicable FCC or other regulatory statements. Failure to follow any of these instructions could void product warranties. For a complete listing of product Terms and Conditions, please visit Our Brands Indoor/Outdoor Indoor Lighting Outdoor Lighting Controls Daylighting Lithonia Lighting Gotham American Electric Lighting DARK TO LIGHT SunOptics Carandini Mark Architectural Lighting Antique Street Lamps LC&D Holophane Peerless Hydrel ROAM RELOC Renaissance Lighting Tersen Sensor Switch Light Concepts Winona Lighting Synergy Acuity Brands Lighting, Inc. assumes no responsibility for claims arising out of improper or careless installation or handling of its products Acuity Brands Lighting, Inc. All rights reserved. 4/01/17 ABL General Warnings, Form No Page 2 of 26

3 Parts List Page 3 of 26

4 Parts List (cont.) 1/4 14 x 3 Self Drilling Screw w/ Washer #12 14 x 1 1/4 Self Drilling Screw w/ Washer #12 14 x 1 1/2 Self Drilling Screw w/ Washer #10 16 x 1 Concealor Self Driller #10 16 x 1.5 Concealor Self Driller w/ Washer 1 Caulk Tape Caulking (not included) *Note: Parts Not to Scale Page 4 of 26

5 Installation Guide (Retro-fit) 1. Remove ridge caps. Pic 61 Remove foam enclosures from ridge cap area. Pic. 58 If skylight run terminates into a vent at the ridge, lift vent to remove panel screws. 2. Remove all panel screws including rib stitch screws from intended skylight run. Pic. 52 (Fall Risk) Page 5 of 26

6 Do not stand on panel run being removed while removing panel screws. Pic Shear panels along both inner-rib faces from Eave to Ridge panels. Pic. 68 (Fall Risk and Cut Hazard) Page 6 of 26

7 Do not stand on panel run being removed while shearing panel sections. Pic Remove and discard sheared panels. Pic. 85 (Fall Risk and Cut Hazard) 5. Cut sixteen-inch swath from center of exposed insulation, stopping at purlins that cross Ridge and Eave panel openings. Pic. 106 (Fiberglass Handling and Fall Hazard) Page 7 of 26

8 Take the sixteen-inch cutouts and cut them down the middle. These eightinch insulation pieces can be inserted into the rail/insulation flashing for the skylight areas later in the install. 6. Using alignment block, install mounting brackets to exposed purlins using 1 concealer screws (w/o washers). Pic. 108 (Fall Hazard) Three screws are inserted through the top of the mounting bracket and into the top flange of the purlin. Pic. 116 Page 8 of 26

9 Two screws are inserted through the side panel of the mounting bracket and into the vertical wall of the purlin. Pic. 119 Make sure the side panel of the mounting bracket is flush to the purlin vertical wall. Pic. 288 Page 9 of 26

10 7. Install 1 caulk tape on top of the sheared R-panel ribs. Pic. 133 (Fall Hazard) Do not peel top tape film. 8. Slide L-flashing under insulation. Pic. 144 (Fall Hazard) Page 10 of 26

11 The L-flashing has a thirty-degree bend on the vertical leg. The insulation flashing is installed wherever a rail is to be installed. Use insulation cut-offs (from Step 5) to fill voids left by fiberglass skylight areas. Pic Check layout of Eave panel. Pic. 150 (Fall Hazard) Page 11 of 26

12 Panel should be positioned where purlin crosses middle of panel cap opening. 10. Place rails adjacent to Eave panel opening to check alignment. Pic. 170 (Fall Hazard) When rails are properly positioned, use T-square to ensure that middle cap openings are even. Middle cap openings should be centered to purlin. 11. With Eave panel properly positioned, peel caulk tape film from underneath Eave panel. Pic. 149 (Fall Hazard) Page 12 of 26

13 12. Attach Eave panel to purlins. Four 3 hex head self-tapping screws (w/washer) through ribs at the end of Eave panel. 13. Apply caulk to rail and Eave panel overlaps. Pic. 151 (Fall Hazard) Page 13 of 26

14 Apply caulk 15 along Eave panel rib and two beads across rib, valley and vertical wall approximately three and six inches from end of overlap. 14. Place both rails into position. Pic. 153 (Fall Hazard) Eave panel and rail overlap should measure 15 to accommodate end cap. Pic. 154 Page 14 of 26

15 Middle cap opening should be checked for proper alignment of both rails. Pic. 169 Where 2 sets of rails overlap, the middle cap opening must measure to 24 ¼. Pic. 165 Page 15 of 26

16 Remove caulk tape film from underneath rails. 15. Clamp rails to mounting brackets and secure with 1 ½ concealer screws (w/washer). Pic. 167 (Fall Hazard) Use block guide for screw positioning. Pic. 159 Page 16 of 26

17 Continue rail installation up to ridge panel position. 16. Measure ridge panel for fit. Pic. 257 (Fall Hazard) Field modify panel when required. The ridge panel can be shortened, but it must span two purlins. Mark the amount to be cut off from the top of the ridge panel. Pic. 2 Page 17 of 26

18 Cut the ridge panel using a metal-cutting rotary saw blade. Pic. 12 (Cut Hazard) 17. Caulk laps and Install Ridge panel. Pic. 220 (Fall Hazard) Page 18 of 26

19 Use two 3" self-tapping hex head screws through ribs into purlins. Panel should extend approximately six inches under ridge covering. 18. Replace ridge cap or vent. Pic. 346 (Fall Hazard) Install 3" hex head screws through cap or vent flange into high point of ridge rail into purlin. Page 19 of 26

20 19. Install thermal breaks. Pic. 206 (Fall Hazard) Attach to rail flanges with 1" concealer screws (w/o washer). Pic. 292 Measurement across rails must be 26 ¼. Pic. 207 Page 20 of 26

21 20. Caulk inside of ridge, middle, and end cap welds. Pic. 186 (Fall Hazard) 21. Apply caulk tape where caps meet panels and rails. Pic. 210 (Fall Hazard) Page 21 of 26

22 22. Attach all caps to rails and panels. Pic. 212 (Fall Hazard) Use 1 ½ concealer screw (w/ washer) through rail sides. Pic. 306 Page 22 of 26

23 Use 1 concealer screw (w/o washer) through rail ridges. Pic Install 3" hex head screw through rail ribs into purlins. Pic. 228 (Fall Hazard) Page 23 of 26

24 24. Install 1 ¼ stitch screws into rail ribs. Pic. 291 (Fall Hazard) 2 stitch screws spaced evenly between each purlin in each rail. Pic. 277 Page 24 of 26

25 25. Place Skylights onto the Ezy Curb system and check proper fitment. Pic. 233 (Fall Hazard) Page 25 of 26

26 Ensure Skylights are centered with equal gaps between curb and skylight frame Install Skylights using 1-1/2 stainless hex head screws, do not overtighten screws Page 26 of 26

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