MICROFUSION THREE PHASE SCR POWER CONTROLLERS

Transcription

1 CNTR CNCEPTS MICRFUSIN THREE PHSE SCR PWER CNTRERS FETURES uto-ranging Input Voltage U: Vac, Hz CE: Vac, Hz C utput 8, 16, 32, 50, 80, 100, 130, 160, 200, 240, 320, 400 (@ 6000 ft [1829 m], 122 F [50 C]) Control Features Microprocessor-based controller, phase lock loop timing Firing modes: Zero Cross, Phase ngle, Zero Cross Transformer (ZCT) Mode, HiPER Mode, and Fast Zero Cross Mode Feedback: Voltage, Current, True Power, External djustable Soft Start: Phase ngle utput imits: Voltage, Current, Power Missing Cycle etection SYNC-GUR : Power-level multiple Zero-Cross controllers TRNS-GUR : Prevent upstream transformer heating edicated Input Bit for Run/Stop kwh Meter Heater Bakeout Resistance Measurement nalog Interface (Up to Two nalog Inputs) Standard setpoint ranges: 0-5 Vdc, 4-20 m Field Scalable: 0-10 Vdc, 0-20 m, or Potentiometer vailable Fieldbus Interfaces EtherNet/IP EtherCT PRFINET Modbus TCP (Ethernet) Easy Setup via Plug-n-Play USB oad / Save Controller Configurations Chart iagnostics and og perations Two Year Warranty PTIN FETURES General Purpose Input Second nalog Input Channel dditional Setpoint, Potentiometer Input, External Feedback, or Pulse Width Modulation (PWM) larm Relay Form C Relay utput 2 x 16 Bit nalog Retransmits Standard Setpoint Ranges: 0-5 Vdc, 4-20 m Field Scalable: 0-10 Vdc, 0-20 m, or Potentiometer imit Control Current, Power, and Voltage Remote isplay Handheld 2 line, 16 character text display 1/4 in Mount ME IN THE US High Performance True RMS Power, oad Voltage Feedback, oad Current Feedback, High Resolution Control oop Isolated I/ 500 Vac isolation from 24 Vdc control power to nalog Inputs, General purpose input, Run/Stop, and Retransmits External, Touchsafe Class T Fusing 1 Control Concepts Inc MicroFUSIN 3ø Brochure Rev. 5.04

2 ESCRIPTIN MicroFUSIN is an ultra-compact high-performance microprocessor-based power controller, available in three phase 4 SCR, or three phase 6 SCR models to control C loads. Resistive or transformer-connected loads can be controlled in either Phase ngle, Zero Cross, Zero Cross Transformer (ZCT), Fast Zero Cross (FZC), or HiPER Mode. utput is controlled linearly with respect to command signal and can be set to the average or RMS value of the voltage and current, as well as true instantaneous power or external feedback. MicroFUSIN Series power controllers are available in current ratings from C. uto-ranging voltage circuitry enables main supply voltage from Vac for U/cU or Vac for CE, (45-65 Hz) eliminating the need for hardware jumpers or stocking multiple controllers for international voltages. separate 24 Vdc power source supplies the control electronics and maintains critical communications to your control system when the mains are absent. Status Es and a E bar graph make operation and troubleshooting simple. plug-n-play USB interface and free Control Panel software for your PC further simplifies installing and configuring the controller to its designated application. For multiple controllers, controller settings can be duplicated by simply loading a configuration file saved from a previous unit. Setpoints can be controlled through the standard analog or optional digital fieldbus interface. The factory-configured analog setpoint signal ranges are 0-5 Vdc and 4-20 m, both of which are field scalable from 0-10 Vdc or 0-20 m. The Connect Gateway Module is a fieldbus interface option that includes EtherNet/IP, EtherCT, PRFINET, PRFIBUS, or Modbus TCP. These can be used to communicate with a PC or factory control system. PRFINET, Modbus TCP, and EtherNet/IP are also available as internal fieldbus options. single external Connect Module can also control up to ten zones, which assists in reducing system installation costs. The robust design of MicroFUSIN allows for continuous full-frame current operation, without derating, up to 122 F [50 C], 6000 ft [1829 m] altitude. Cooling is accomplished through natural convection, forced air, or optional external panel mount. The optional IP65 Remote isplay provides a clear readout of key parameters and alarm status. Setpoints, limits and alarms are touchpad accessible and easily customized. For additional convenience, a panel mounting kit is available, eliminating the need for external meters, indicators, switches and the associated costs of wiring and labor. MicroFUSIN 3ø Brochure Rev Control Concepts, Inc

3 IMENSINS imensions in Inches [mm]. MicroFUSIN can be IN rail mounted (up to 80 ) or panel mounted. IN Rail / Panel Mount 8-80 External Mount Weight: 6.40 lb [2.91 kg] Panel Mount Weight: 9.20 lb [4.17 kg] Weight: 11.6 lb [5.26 kg] Panel Mount Weight: lb [8.16 kg] Weight: lb [8.80 kg] 3 Control Concepts Inc MicroFUSIN 3ø Brochure Rev. 5.04

4 P1/P2 CNNECTR P1 Command Connector P2 Command Connector + * Retransmit 1 - utput * Retransmit 2 + utput - No Connection N * Relay (250 Vac Form C) C NC THREE PHSE INE/ CNNECTINS Three Phase, 2 eg, 8-80 Three Phase, elta or Wye, 8-80 FUSES FUSES 1 1 * PE GN PE GN C ine REF B2 2 1 C2 B2 2 1 P2 P1 P2 P1 * Note: 0.60 m maximum through ine connection at 600 Vac. See manual for recommended wire sizes. MicroFUSIN 3ø Brochure Rev Control Concepts, Inc

5 THREE PHSE INE/ CNNECTINS Three Phase, Four Wire Wye, 8-80 Three Phase, Inside elta, 8-80 NEUTR 1 * PE GN C2 B2 2 1 REF P2 P1 * Note: 0.60 m maximum through Ref connection at 600 Vac. Three Phase, elta or Wye, Three Phase, Four Wire Wye, Three Phase, Inside elta, FUSES FUSES PE GN 1 C2 P2 B2 P1 2 P2 P1 PE GNC2 B2 2 elta or Wye oad * Note: 0.60 m maximum through C Ref connection at 600 Vac Inside elta Equivalent circuit See manual for recommended wire sizes. 5 Control Concepts Inc MicroFUSIN 3ø Brochure Rev. 5.04

6 FETURE CMPRISN MicroFUSIN is available with one of four performance options: SX-S (Standard board), SX- (Standard board with Current features), HX- (High Performance board with Current and Voltage features) and HX-P (Fully populated High Performance board) = Included = Field Upgradable ption = ption vailable at Manufacturing Time - = Not available FETURE IST SX-S SX- HX- HX-P uto-ranging Input: Vac for U/cU, 690 Vac for CE Phase ngle¹ and Zero Cross Firing Modes djustable Phase ngle Soft-Start¹ Heater Bake ut Touchsafe esign U isted, CE, 100k SCCR, and RoHS certifications Micro USB Connection (USB Plug-N-Play) Free Control Panel Software IN Rail Mountable (Up to 80) Panel Mount Run/Stop vercurrent Trip nalog Input (0-10 Vdc, 0/4-20 m or potentiometer) CCI ink Connectivity TRNS-GUR - Prevent upstream transformer heating E Bar Graph Fixed Current imit - 105% of Frame djustable Current imit larm Relay Current Control oad Voltage Control - - Voltage imit - - Monitor oad Current - Provides load current data via software, display, or fieldbus Isolated I/ 2 nalog Input Channel (0-10 Vdc, 0/4-20 m or potentiometer) General Purpose Input Pulse Width Modulation Input (PWM) ccessory ption: Remote isplay SYNC-GUR Connectivity - Power level multiple Zero-Cross controllers External Fieldbus ptions: Modbus TCP, EtherNet/IP, PRFINET, PRFIBUS, EtherCat Internal Fieldbus ptions: PRFINET, Modbus TCP, and EtherNet/IP External Panel Mount Heatsink (Up to 50 ) ¹ Except for 4Y models MicroFUSIN 3ø Brochure Rev Control Concepts, Inc

7 FETURE CMPRISN, CNTINUE FETURE IST, CNTINUE SX-S SX- HX- HX-P Water Cooled Heatsink (Contact factory) Zero Cross Transformer Firing Mode - - Retransmit (RTX): 2x High Resolution nalog utputs 0-10 Vdc or 0/4-20 m - - Power imit - - True Power Control - - Monitor True RMS Power - Provides true power data via software, display, or fieldbus - - High Resolution Control oop - - Kwh Meter - - HiPER Mode - High performance low conduction angle firing mode - - Resistance Measurement - - SPECIFICTINS PWER ine Voltage (uto Ranging) ine Frequency (uto Ranging) U/cU: Vac (Nominal) (+10% / -15%) (Contact CCI for other options) CE: Vac (Nominal) (+10% / -15%) (Contact CCI for other options) Hz Frame Current Ratings (mps) Continuous RMS (C) Current Rating - Peak Surge 20x frame rating for 10 ms Minimum Hold/atch Current 500 m up to at Max eakage Current SCR Rating (PIV) Fusing Thermal Current imit Current Trip Power issipation Control Power / perates Internal Control Electronics Vac 50/60 Hz 1600 V peak forward & reverse ptional external Class T, branch-rated, touch-safe fusing Integrated heat sink thermal sensor 105% (SX-S), % (SX-, HX) of continuous rating of Frame mp Rating % of continuous rating 1.3 W per of load current per phase 24 Vdc (+10 / -15%) ENVIRNMENT Surrounding ir perating Temp 32 F [0 C] to 122 F [50 C] with derating for 140 F [60 C] Humidity 20% to 90% RH Non-Condensing Rated perating ltitude Up to 6000 ft [1829 m] at full rated current Contaminates RoHS Compliant, CE Pollution egree 2 Storage Temperature -4 F [-20 C] to 176 F [80 C] 7 Control Concepts Inc MicroFUSIN 3ø Brochure Rev. 5.04

8 SPECIFICTINS, CNTINUE REIBIITY Mean Time Between Failure (MTBF) esigned for 50,000 Hours TEMPERTURE ERTING Surrounding ir Temperature effect on the Controller PERFRMNCE Standard Setpoint Resolution 10k 10k or 64k Internal Control oop Resolution 16k 64k High Performance ption utput Resolution 50 Hz, 60 Hz 50 Hz, 60 Hz Response Time djustable from 50 ms to 2 s djustable from 50 ms to 2 s ccuracy (Full Conduction) Voltage 3.0% of frame rating 0.5% of frame rating Current 3.0% of frame rating 0.5% of frame rating Power 3.0% of frame rating 1.0% of frame rating utput inearity 4.0% from (5-100%) output range 1.0% from (5-100%) output range ccuracy Temperature rift (+10% / -15%) line voltage change will result in a max output change of 0.5% from (5-100%) output range utput shall not change greater than 0.5% per degree C max over the operating temperature range from (5-100%) output range +10% to -15% line voltage change will result in a max output change of 0.05% from (5-100%) output range utput shall not change greater than 0.2% per degree C max over the operating temperature range from (5-100%) output range MicroFUSIN 3ø Brochure Rev Control Concepts, Inc

9 SPECIFICTINS, CNTINUE CING in Rail/Panel Mount External Panel Mount Forced ir / Natural Convection Natural Convection C PWER CNSUMPTIN Three Phase 24 W Three Phase 33 W nboard Fieldbus Module CCI Connect Module ENCSURE PRTECTIVE RTING International IP 20 Remote isplay IP 65, U Type 1 & 12 External Panel Mount IP 65, U Type 4 dd 0.7 W dd 6 W I 2 t T ( msec) Frame Size Conditions I 2 t ata 0-80 Junction Temp 125 C s Junction Temp 125 C s Junction Temp 125 C s Junction Temp 125 C s SCCR - TYPE 1 CRINTIN Frame 1Ø / 3Ø Required Fusing * SCCR Rating ** NG SETPINT INPUTS Voltage Voltage Impedance 8 10 Fast cting J or T 100 k Fast cting J or T 100 k Fast cting J or T 100 k Fast cting J or T 100 k Fast cting J or T 100 k Fast cting J or T 100 k Fast cting J or T 100 k Fast cting J or T 100 k Fast cting J or T 100 k Fast cting J or T 100 k Fast cting J or T 100 k Fast cting J or T 100 k * Maximum fuse mps shown above, fuses with lower mp rating can also be used. ** To meet SCCR rating Fast acting J or T fusing must be used Vdc (0 to 65535) 200 kω ISTIN Signal to ine/oad ine/oad to Ground 3750 Vac minimum 2500 Vac minimum Max Voltage Current Mode +/- 15 Vdc 0-20 m (0 to 32767) Update period: 6 ms Signal to Ground Network 1500 Vac minimum 1500 Vac minimum Current Impedance 249 Ω USB Signal to Processor Remote isplay 2500 Vac minimum 1500 Vac minimum 2500 Vac minimum Max Current Pulse Width- Modulation +/- 31 m or +/- 7.8 Vdc 0-100% Frequency range: 20 Hz to 2 khz max 9 Control Concepts Inc MicroFUSIN 3ø Brochure Rev. 5.04

10 CCESSRIES CCI INK MicroFUSIN features CCI ink, a proprietary deterministic digital bus that enables multiple CNTR CNCEPTS devices to communicate with each other. CCI ink is currently used to enable SYNC-GUR over a digital bus. 0.5 ft [0.15m] cable ft [0.30 m] cable ft [0.91 m] cable ft [1.52 m] cable: ft [4.57 m] cable: ft [7.62 m] cable: FIEBUS INTERFCE Modbus TCP (Ethernet), EtherNet/IP, EtherCT, PRFINET, or PRFIBUS. Simplify your cabling, eliminate / conversion error, and gain access to monitor information. Internal interface option: Modbus TCP, EtherNet/IP, or PRFINET. External interface option: ll fieldbus interfaces are available. Controls up to ten zones. REMTE HN TERMIN This handheld display can be plugged into any MicroFUSIN device to view and change parameters on the display list. Part Number: SMISPY-RTK. Cables may be purchased to connect the Remote Hand Terminal to MicroFUSIN devices. MicroFUSIN 5 ft [1.52 m] cable: ft [4.57 m] cable: ft [7.62 m] cable: REMTE ISPY When the Remote isplay is panel mounted it s easy to view and customize limits, setpoints, and alarm conditions via the 2-ine, 16-character text display. U-type 1 & 12 ratings, IP65 5 ft [1.52 m] cable: SMUFUSIN - RK5 15 ft [4.57 m] cable: SMUFUSIN - RK15 25 ft [7.62 m] cable: SMUFUSIN - RK25 IN RI PWER SUPPIES 24 W W W W USB CBE 15 FT [4.92 m], Micro USB cable: Please contact us for fuse sizing and other accessory needs and we will accommodate you. Control Concepts, Inc. will be as accomodating as possible for fuse sizing and other accessory needs, please contact Control Concepts, Inc. via website, , or phone. MicroFUSIN 3ø Brochure Rev Control Concepts, Inc

11 ME NUMBERS uf3 - - Board Type SX = Standard HX = High performance oad Config 4Y = 3 phase, 2 leg 6Y = 3 phase, elta / Wye Frame Style = (Panel Mount / IN Rail) B = (Panel Mount / IN Rail) C = (External Mount) = 50 (External Mount) G = 8 (Panel Mount / IN Rail) H = 8 (External Mount) 64Y = 3 phase, 4 Wire Wye 6I = 3 phase, Inside elta ption Board 0 = None E = Modbus TCP I = EtherNet/IP N = PRFINET J = (Panel Mount) K = (Panel Mount) = (Panel Mount) mp Size 8 = = = = = = = = = = = = 400 Performance vailable with SX: S = Standard = djustable Current imit and Current Feedback vailable with HX: = djustable Current imit, Current Feedback, oad Voltage Feedback, & Voltage imit P = High Performance (Includes oad Voltage Feedback, True RMS Power Control, Current imit, Power imit, and High Resolution Control oop) I/ 0 = None 3 1 = larm Relay (1x Form C) 2 = General Purpose Input, nalog Input Channel 2, Pulse Width Modulation Input 3 3 = larm Relay and General Purpose Input, nalog Input Channel 2, Pulse Width Modulation 4 = Isolated I/ 3 5 = Isolated I/ with larm Relay 6 = Isolated I/ with Gen. Purpose Input, nalog Input Channel 2, Pulse Width Modulation 3 7 = Isolated I/ with larm Relay and Gen. Purpose Input, nalog Input Channel 2 / Pulse Width Modulation Retransmits 0 = None R = Retransmits 2 (Two 16-bit analog retransmits for voltage, load resistance, current, power) Sync 0 = None S = igital SYNC-GUR Zero Cross Transformer Mode (ZCT) 0 = None Z = Zero Cross Transformer Mode 2 1 Contact factory for availability 2 nly available with HX type board 3 nly applicable for SX; larm relay is standard for HX 11 Control Concepts Inc MicroFUSIN 3ø Brochure Rev. 5.04

12 CNTR CNCEPTS has a worldwide presence in more than 51 countries lgeria Finland Japan Portugal Taiwan ustralia France atvia Romania Thailand ustria Germany ithuania Russia Turkey Belgium Greece Malaysia Singapore United Kingdom Bulgaria Hong Kong Mexico Slovakia United States Canada Hungary Morocco Slovenia Ukraine China India The Netherlands South Korea Vietnam Czech Rep. Indonesia New Zealand South frica enmark Irelande Norway Spain Egypt Israel Philippines Sweden Estonia Italy Poland Switzerland CNTR CNCEPTS EURPE celduc relais NRTH MERIC PM Controls SI SUTH MERIC FRIC PCIFIC Sales department for North & South merica: Tel. +1(952) or +1(800) Web: info@ccipower.com Sales department for Europe: Tel for frica / sia / Pacific : Tel Web: cci@celduc.com Sales department for India : Tel Web: info@pmacontrols.in ake rive East Chanhassen, MN US Information furnished by CNTR CNCEPTS INC. is believed to be accurate and reliable. However, no responsibility is assumed by CNTR CNCEPTS INC. for its use. CNTR CNCEPTS INC. Reserves the right to change the design or operation of the equipment described herein and any associated controller products without notice. CNTR CNCEPTS INC. also assumes no responsibility for any errors that may appear in this document. Information in this document is subject to change without notice. MicroFUSIN 3ø Brochure Rev Control Concepts, Inc