CAME QP- V4.4 SPECIFICATION STANDARDS CABLE PLAN CABLE TYPES Z SERIES AUDIOCODE CONTROL SET FOR DOUBLE LEAF GATES

Transcription

1 Z SERIES Technical Document AUDIOCODE CONTROL SET FOR DOUBLE LEAF GATES QP- V4.4 CAME V4.4 Rev 1.0 2/2005 STANDARDS SPECIFICATION The V4 audiocode control set is for double leaf swing gates using CAME 240Vac motors. Automation components are designed by CAME SpA. to standard UNI8612. Intercom system is manufactured by Videx SpA. The ZA4 control board and transformer are inside an insulated plastic enclosure (S4339) secured closed with screws or a security seal. Contents 1 off S4339 enclosure 1 off DIR10 photocell set 1 off ZA4 control board 1 off 4PC1 intercom panel 2 off TOP432s transmitters 1 off 3021 handset 1 off AF43s radio head MOTOR CONTROL. Sequenced operation of two motors with adjustable torque. Adjustable motor run time, adjustable timed reclosure, and adjustable leaf delay. Timed re-closure is switch enabled. RADIO CONTROL. 12 bit DIP switch set transmitters. Plug-on 433MHz receiver head with SAW filter. Flash memory single code storage. SAFETY. Single photocell safety circuit to re-open during closure in fault condition. Normally closed fail safe photocell logic. Limited torque. POWER. 240Vac supply internally fused at 5A. Accessory output 24Vac not to exceed 16W loading. INTERCOM. Modular surface housing containing an audio speech panel and a two number digital codelock panel. Gate open from handset or by codelock. Gate hold open by codelock. Optional exit button. W8 S4339 box s W7 & W8 intercom Intercom centre height 1600mm CABLE PLAN The plan shows the site from inside the property. A duct is shown across the road containing a motor and a photocell. The junction box on the right may be omitted for FERNI or FAST sets. Note the photocell s pass through backs of boxes then through the pier. Two intercom s run through the pier from the control box. W7 should then run directly to the handset in the house. The mains supply W1 should be armoured or in a duct. All ducts should include a draw string. Above ground s have been shown unsleeved for clarity, but conduits are tidy and good practice. W5 supply > W1 < W7 W2 height 500mm Cable W6 Junction box W4 CABLE TYPES W3 The motor requires an earth, a neutral and two live conductors with a current rating of 5A. Duct should be waterproof. Final runs to ATI motors must be flexible. FROG motors have a 2 metre (excl. earth) fitted. s W5 and W6 should be 4 core. Intercom s W7 and W8 should be 8 core. Handset W7 should be 0.22mm per core on runs up to 50m or 0.6mm per core up to 300m. Longer runs should use 12 core. Tech support line:

2 WIRING - ZA4 connectors MOTOR MAINS TRANSFORMER CONTROL AERIAL L1t L2t CT Intercom W8 Cable to motor 1 W2 1 Cable to motor 2 W3 Earth point DIR Rx 12v 24v Voltage jumper 10 2 TX C NC W5 TX link W6 U V W Earth point 240Vac supply W1 terminal connections ZA4 term 10 to DIR-RX term 10 ZA4 term 2 to DIR-RX term 2 ZA4 term C1 to DIR-RX term C ZA4 term 2 to DIR-TX term 2 DIR-RX term Tx to DIR-RX term Tx DIR Tx TX 2 Optional exit button Aerial 346mm EARTHING w1 You must create an earthing pointing in the enclosure to bond the incoming earth to the two motors and other any metal gate parts deemed necessary. MAINS SUPPLY w2 IEEE regulations designated a drive as a special location which must be protected by a RCCB. The supply should be fused at no less than 6A and supply rated appropriately. Electrical work is notifiable under P part of building regulations.. MOTORS w3 Frog motors require capacitor in the control box. M1 capacitor fits to the black wires, M2 capacitor to the red. See note r5 for setting Frog direction. PHOTOCELLS w4 DIR photocells have plug on screw terminals. The receiver (Rx) needs a 4 core. The transmitter needs a 2 core. Set the voltage jumper to 24V. Range is 10m when the Rx & Tx face each other within 5 degrees. BOARD SETTINGS w5 Leave switch 1 off. Switch 2 is on for automatic closure. To close the gate by radio transmitter only, set switch 2 to off. This disables the auto-close. RADIO CONTROLS w6 Hang a single core wire 346mm long from the terminal. If radio range is poor, a tuned antenna can be fitted. Plug the radio head onto the plug (9). See c1 to set transmitters. Tech support line:

3 WIRING - Intercom panel & intercom handset CALL PANEL w8 This short runs through the pier. It may also run through the drive duct if the call panel s on the opposite side to the control panel. Handset w7 normally returns to the control box but it could run direct to the house. Intercom W8 Handset W ~/+ ~/- C1 NO1 NC1 C2 NO2 NC2 SW2 SW v AC/DC VX 800N-2L 2 ~ ~ 1 ~ ~ X P2 P1 C Art VIDEX KEYPAD FUNCTION The codelock has two relay outputs. Each relay responds to its own pass code (from 3 to 6 digits). It will stay on for a programmable on period from 1-99 secs. If the on period is set to 00, the relay will latch on until reset. There is an exit button input for each relay that has the effect of tapping in the pass code. The wiring and programming on this sheet uses either code to open the gate. The intercom handset s button activates relay 1 for on period 1. APPLICATIONS Pass code 1 is intended to open the gate for the normal time. On period 1 would be set to 01 (1 second). If passcode 2 is programmed with the on period set to 00, the gate will open and stay open. It is cleared by reentering passcode 2 then press clear. Setting on period 2 to 60 secs will allow the gate to close after 60 secs. Extra long open periods are given to postmen on foot, dust carts etc. Relay 2 could be re-wired to operate a pedestrian gate, garage door, drive lighting etc. Call tech support for help. KEYPAD PROGRAMMING Art.3021 HANDSET(s) w7 We advise running the handset in one from the call panel to the handset. Cable connections are often lead to miswiring. Our ERD8443 is a suitable for indoor and outdoor runs up to 300m. An additional three handsets can wired in parallel to the first, however w7 may need to be uprated. A mastercode must be tapped in to set the codelock into programming mode. The factory default mastercode is The red LED lights when the codelock is in programme mode. You can leave a code or on period the same as before by pressing enter. To exit programming mode, press enter successively. - Tap in mastercode (normally ) - press enter - Tap in new mastercode (6 digit code) - press enter - Tap in passcode 1 (3-6 digit code) - press enter - Tap in on period 1 (00 to 99) - press enter - Tap in passcode 2 (3-6 digit code) - press enter - Tap in on period 2 (00 to 99) - press enter - Exit programming mode - press enter twice To operate the codelock, tap in the passcode then press enter. If the on period has been set to 00 (gate hold open mode) the relay will stay on when operated. To cancel the hold open, reenter the passcode then press the clear button instead of enter. The green light comes on when correct passcodes are entered. Successive incorrect passcode entering will cause a codelock to lock out for a penalty period. Tech support line:

4 WIRING - Intercom options A number of additional devices can be connected into the intercom system onto w7. They are connected in parallel to handset terminals 6,2,1,3,5,9 EM281 timer This 7 day digital timer has six programmes that can open the gate at various times during the week. Requires 230V supply Basic handset VN011 telephone interface This interface connects the intercom panel to all the house phones. Gates can also be opened from the phone. Fit the VN011 near the house master socket. Cut the old line going into the master socket and reconnect thru the interface. Terminal numbers are the same as the standard handsets. 3102m Hold open handset V 230V A maximum of three additional handsets can be connected. I o L+ L- RING TIP to house phones cut the old line and insert the interface master socket This handset has two buttons and a hold open switch. The codelock s second passcode, no longer required for hold open, could operate another gate or a garage. INTERCOM WARRANTY & TROUBLE SHOOTING All VIDEX products carry a 1 year warranty against faulty manufacture. Returns will be inspected for mis-application or abuse. You will need a test meter with ac & dc volts and a 200 ohm resistance range. Our tech support may ask you for readings if you call FAULT Accessory fuse blows Speech from the gate not working Buzzer vibrates weakly, no sound Gates don t open from the handset Red LED on when passcode used CHECK Follow e1 checks Follow e1 checks then e3, e5 Follow e1 checks fault Check e2.4 then e4, e6 Bad programming, do e8 RESISTANCE CHECKS e1 VOLTAGE CHECKS e2 FUNCTIONAL CHECKS e3-e8 e1.1 Switch off equipment and leave handset off hook. Measure resistance on the 836 amplifier terminals: ~ to 2 should be between 30 to 60 ohms ~ to P1 should be between 5 to 15 ohms ~ to ~ should be over 100 ohms e1.2 Measure same resistances at handset 3 to 2 should be between 30 to 60 ohms 3 to 6 should be between 5 to 15 ohms Re-test with the handset on hook: 3 to 2 should be between over 200 ohms 3 to 6 should be between over 200 ohms e1.3 If incorrect, check connections, especially joints in w7. If resistances are a bit high, double the cores to handset terminals 2, 3, and 6. e2.1 With power on and the handset on hook, measure voltages on the 836 amplifier. ~ to 1 should be 8Vdc ~ to 2 should be 8Vdc ~ to ~ should be 13Vac to 18Vac e2.2 If voltages are incorrect, disconnect w7 and try the first test again. If still incorrect, call the tech line. e2.3 Take the handset off hook and measure these voltages on the 836 amplifier. ~ to 1 should be 4Vdc to 6Vdc ~ to 2 should be 0Vdc to 0.5Vdc ~ to ~ should be 13Vac to 18Vac e2.4 Measure voltages on the 800 codelock. 1 to 2 should be 13Vac to 18Vac 2 to 4 should be 5Vdc unless a relay is on 2 to 9 or 10 should be 5Vdc e3 Set the two volume controls to mid way. Ensure the microphone hole is clear and not corroded. Inspect the mic wires. e4 Check amplifier has a links between ~ & C terminals and that codelock terminals 2, 3 & 6 are linked and 4 & 7 are linked. e5 Set both volume controls on the rear of the amplifier to half way. Set handset call volume switch to high to start with. e6 The handset button will not work until the codelock has been programmed. e7 The codelock should beep every time a button is pressed. e8 If you forget the mastercode or it doesn t work, the memory can be cleared thus: power up while holding the enter button Tech support line:

5 COMMISSIONING The system must be wired fully. Turn 5 6 & 7 fully anticlockwise, then 5 & 7 clockwise by Set the transformer torque to position 1. Follow commissioning route from c1 to c5. On FROG systems, read guide T6 for setting the motor direction. RADIO CODE SETTING c1 The AF43 radio head plugs onto the ZA4 board at 9. Ensure the jumper is set correctly on both pins. See below: TRANSMITTERS The TOP432s code is set on switches inside the transmitter. We recommend changing the code from that supplied. To copy a code to a new transmitter, set the switches until they match. 11 RECEIVER SETTING The ZA4 holds the radio code in flash memory. To set a code, press & hold prog button 4. The red LED 10 will flash. Now press the radio transmitter button as well. The LED will light constantly until both buttons are released. 1- Hold prog button 2- Press transmit 3- Let go both Mains in Connector Control Connector Aerial 1 L1 L2 U V W X Y E C1 MAIN COMPONENTS 1. Connectors 2. Mains fuses, 5A 3. Accessory fuse, 1.6A 4. Programme button 5. Run time adjustment 6. Interleaf delay 7. Open period 8. Programme DIP s 9. Radio head plug 10. Indicator LED 11. Torque setting 12. Capacitor s TORQUE SETTING c2 The power of the motor is set on the transformer. A black wire connects to the transformer in one of 4 positions by a white fast-on connector. Select the lowest setting (from 1 to 4) that will ensure reliable satisfactory operation. RUN TIME SETTING c3 The motor running time is set by TL (adjustment 5). Set such that the motor with the longest travel arrives 2 secs before the motor switches off. Run time is less important on motors with limit switches. The overrun time will be added to the open period. INTERLEAF DELAY c4 This allows overlapping gate leaves to close in the right order by applying a delay before closing motor 2 ( WXY ) AUTOMATIC CLOSING c5 Auto-closing is enabled by switching DIP 2 on (up) on switch block 8. The gates re-close from 1 to 60 sec after opening. The open period is set on 7. The LED indicator flashes once per second during the open period. Changes should be made by competent persons only. Always disconnect power before making any wiring changes. Tech support line:

6 WARRANTY All CAME products carry a 3 year warranty against faulty manufacture. Returns will be inspected for mis-application or abuse. This trouble shooting page will help installers to identify unnecessary errors from faults. Please make good use of our technical line. We are here to help you. Your success is our success. TROUBLE SHOOTING FAULT CHECK The gates do not open Follow t1 then t4 checks The gates do not close Follow t3 then t8 checks The gates close then re-open Follow t6 motor direction checks s do not run at all Follow t1 motor checks Only one gate works properly Follow t5 motor checks One gate runs the wrong way Follow t6 motor direction checks One or more fuses blows Follow t2 blown fuse checks Radio controls do not work Follow c1 then t4 checks Some transmitters don t work Follow c1 then t7 checks ELECTRICAL CHECKS t1 BLOWN FUSE CHECKS t2 PHOTOCELL FUNCTION t3 Unplug all the connectors except the transformer. Reconnect the supply. You should hear a click and the LED should flash once. Check that capacitors have been fitted to (12) on Frog systems only. IF OK, SKIP THE NEXT STEPS Use a test meter or 24V bulb to check accessory supply between terminals 10 and 11. If no voltage is detected, try the 1A accessory fuse. The transformer should be warm. If not, check the 5A mains fuses (2). Ensure the mains supply is present at the mains connector L1L2. Plug in the control connector. Press the programme button (4). The LED should flash. If not, make sure there is a link wire between terminal 1 & 2. Unplug all the connectors. Replace any blown fuses. Check continuity across L1 and L2. is open circuit. If not, remove the board and check track side for damage. Check the wires on the transformer are : Top RED(left) BLACK(mid) WHITE(right) Btm ORANGE VIOLET(mid) BLUE(right) Reconnect supply and re check fuses. If the mains fuses do not blow, power down and plug in the transformer. Try again. Does the transformer give off an acrid smell. Does it buzz or get hot. Use a test meter or 24V bulb to check accessory supply between terminals 10 and 11. If no voltage is detected, try the 1A accessory fuse. Is there a wire in terminal E1. This will blow fuses is used as an earth terminal. Ensure the both lenses are clean and there is a line of sight between the transmitter and receiver. Cover the Rx photocell lens. Listen for a light click in the Rx. IF OK, SKIP THE NEXT STEPS Check on the control connector that there is 0Vdc between terminal 2 & C1, and 5Vdc with lens covered. Remove photocell covers and check both plugs are on the right way. Test the 315ma fuse in Tx photocell. Inspect for dirt, dampness or insects. Check the link between 2 & NC. Check for 24Vac between terminal 2 & 10 in the Rx. Check the voltage jumper is in the 24V lower position. RADIO FUNCTION t4 MOTOR CHECKS t5 MOTOR DIRECTION t6 Select a known working transmitter. Ensure the radio head is plugged in correctly. Plug in & power up. Hold the transmitter near the control board. You should hear a click when the transmit button is pressed. IF OK, SKIP THE NEXT STEPS Check that one radio transmitter code has been programmed to the control board. Follow instruction c1. Is the control panel damp, or infested with cobwebs, or other insects. Dry out then spray lightly with WD40. Replace the antenna wire then retry. TRANSMITTER TEST t7 Select a transmitter that is known to have worked before. Check that the code switches and jumpers are set the same in both or all transmitters. Are all the transmitters the same type. Check that one radio transmitter code has been programmed to the control board. Follow instruction r1. Does the radio transmitter s LED light up when the button is pressed. Try another known working transmitter. Try changing batteries. Is the battery 12V or 1.5V Hold the transmitter near the board. You should hear a click when the transmit button is pressed. Remove the motor plug. Disengage the motor and move to half open. Measure the resistance from W terminal to U, V, X, and Y. All four readings should be equal. Replace the motor plug. Is the bad motor hot to touch? It may have over heated. Leave until cool, then retry. Swap wires in terminals U with X and V with Y. If the fault stays on the same side, check motor capacitor. Look in both casements. Are they similar. Has a motor arm bent the casing. Check for damage due to moving parts. ATI motors; listen for a brake release clunk. If it is not strong, increase the torque setting and retry. Make sure black torque wire is set correctly. INPUT CHECKS t8 Is DIP switch 2 (auto-close) on? See c5. Remove any wires in terminals 3 or 7 and re-test for fault. If OK, skip the next steps. The fault maybe in the connected circuit. Check the DC voltage from terminal 2 to terminal 3 (should be 5V) then to terminal 7 (should be 5V) then to terminal C1 0V with photocell covered. Check link between 1 & 2. Disconnect all wires from the control connector except the link 1 to 2. Power down then power up. Operate the transmitter and note which leaf starts closing. To change direction of motor 1, swap wires U & V. To change motor 2, swap X & Y wires. If motors run in the right direction, but the wrong motor starts first, then swap the wires in U & X and wires in V & Y. This is necessary for gates with a rebate, or where leaf open angles are different. Set 6 interleaf delay. Outward opening ATI & FERNI motors also need to be reversed. Swap U & V wires and X & Y wires. Fit photo-cells on the pier inside the property. Tech support line: