PRODUCT FAMILY DATA SHEET

Transcription

1 CUSTOMER :. DATE : Feb. 16, REV : REV PRODUCT FAMILY DATA SHEET 3528 B103 Series MODEL NAME : LEMWS38U80 Series RoHS Compliant Halogen Compliant

2 CONTENTS 1. Features Applications Outline Dimensions Absolute Maximum Ratings Electro-Optical Characteristics ~ 5 6. Flux Characteristics and Order Code Chromaticity Bins ~ Typical Characteristic Curves ~ Reliability Test Items and Conditions Packing and Labeling of Products ~ Cautions on Use ~ 29 Appendix / 30

3 Features - Lighting Color : White - Lead Frame Type LED Package : mm (L W H) [Unit : mm] - Viewing Angle : Chip Material : InGaN - Soldering Methods : Reflow Soldering - Taping : 12 mm conductive black carrier tape & antistatic clear cover tape 3,600 pcs/reel, Φ178 mm Reel 2. Applications - Interior Illumination 3. Outline Dimensions ( Unit : mm ) Cathode Mark Recommendable soldering pattern (For reflow soldering) Anode Internal circuit + Cathode - Pad Configuration 1 Anode Pad 2 Cathode Pad 2 1 Cathode 0.70 Anode Tolerances unless otherwise mentioned are ±0.10 mm 3 / 30

4 4. Absolute Maximum Ratings Item Symbol Rating Unit Forward Current If 200 ma Peak Pulse Forward Current *1) Ifp 260 ma Operating Temperature Topr -40 ~ +85 Storage Temperature Tstg -40 ~ +100 Junction Temperature Tj 125 Soldering Temperature JEDEC-J-STD-020D ( Ta = 25 ) *1) Pulse width 10ms and duty cycle 10% Operating the LED beyond the listed maximum ratings may affect device reliability and cause permanent damage. These or any other conditions beyond those indicated under recommended operating conditions are not implied. The exposure to the absolute maximum rated conditions may affect device reliability. The LEDs are not designed to be driven in reverse bias. 5. Electro - Optical Characteristics Item Symbol CCT Calculated Luminous Luminous Typ. Min. Typ. Max. ( Ta = 25 ) Unit 6500 (F) (G) (H) Luminous Flux Φv 4000 (J) lm 3500 (K) (L) (M) Forward Voltage Vf All V Color Cx / Cy All Refer to Chromaticity Bins' - Viewing Angle 2Θ1/2 All deg Color Rendering Index (Ra) - All Thermal Resistance, Junction to Solder Point Rth j-s All /W Typical Temperature Coefficient of Forward Voltage *1) ΔVf / ΔTj All *1) Measured at Ta between 25 and 85. These values are measured by the LG Innotek optical spectrum analyzer within the following tolerances. Luminous Flux (Φv) : ±7%, Forward Voltage (Vf) : ±0.1V, Color Value : ±0.005, CRI Value : ±2, Although all LEDs are tested by LG Innotek equipment, some values may vary slightly depending on the conditions of the test equipment. mv/ 4 / 30

5 5. Electro - Optical Characteristics ( Ta=25 ) CCT If (ma) Vf (V) Power (W) Φv (Im) lm/w 6500K (F) 5700K (G) 5000K (H) 4000K (J) 3500K (K) 3000K (L) 2700K (M) (Typ) (Typ) (Typ) (Typ) (Typ) (Typ) (Typ) / 30

6 6. Flux Characteristics and Order Code Color CRI CCT 150mA [V] Luminous Flux 150mA Bin Code Min. Max. Order Code Cool (F) 2.90 ~ 3.00 (0) 3.00 ~ 3.10 (1) 3.10 ~ 3.20 (2) 3.20 ~ 3.30 (3) 3.30 ~ 3.40 (4) U U LEMWS38U80FZ3Dxx Cool (G) 2.90 ~ 3.00 (0) 3.00 ~ 3.10 (1) 3.10 ~ 3.20 (2) 3.20 ~ 3.30 (3) 3.30 ~ 3.40 (4) U U LEMWS38U80GZ3Dxx Cool (H) 2.90 ~ 3.00 (0) 3.00 ~ 3.10 (1) 3.10 ~ 3.20 (2) 3.20 ~ 3.30 (3) 3.30 ~ 3.40 (4) U U LEMWS38U80HZ3Dxx Neutral (J) 2.90 ~ 3.00 (0) 3.00 ~ 3.10 (1) 3.10 ~ 3.20 (2) 3.20 ~ 3.30 (3) 3.30 ~ 3.40 (4) U U LEMWS38U80JZ3Dxx Warm (K) 2.90 ~ 3.00 (0) 3.00 ~ 3.10 (1) 3.10 ~ 3.20 (2) 3.20 ~ 3.30 (3) 3.30 ~ 3.40 (4) U U LEMWS38U80KZ3Dxx Warm (L) 2.90 ~ 3.00 (0) 3.00 ~ 3.10 (1) 3.10 ~ 3.20 (2) 3.20 ~ 3.30 (3) 3.30 ~ 3.40 (4) U U LEMWS38U80LZ3Dxx Warm (M) 2.90 ~ 3.00 (0) 3.00 ~ 3.10 (1) 3.10 ~ 3.20 (2) 3.20 ~ 3.30 (3) 3.30 ~ 3.40 (4) U U LEMWS38U80MZ3Dxx Φv values are for representative references only. 6 / 30

7 CIE Y 7. Chromaticity Bins (Cool White) LG Innotek complies with the ANSI C78.377A standard for its chromaticity bin structure. For each ANSI quadrangle for the CCT range of 4500K to 6500K, LG Innotek provides 16 micro bins. H33 H31 F31 F13 F32 F11 F12 F14 F23 F41 F42 F21 F24 F22 F33 F34 F43 F44 G11 G12 G21 G22 G13 G14 G23 G24 G31 G32 G41 G42 G33 G34 G43 G44 H11 H12 H21 H22 H13 H34 H32 H14 H43 H41 H23 H44 H42 H24 CIE X Bin CIE X CIE Y Bin CIE X CIE Y Bin CIE X CIE Y Bin CIE X CIE Y F11 F12 F13 F F21 F31 F F22 F32 F F23 F33 F F24 F34 F / 30

8 7. Chromaticity Bins (Continued) Bin CIE X CIE Y Bin CIE X CIE Y Bin CIE X CIE Y Bin CIE X CIE Y G11 G12 G13 G14 H11 H12 H13 H G21 G31 G G22 G32 G G23 G33 G G24 G34 G H21 H31 H H22 H32 H H23 H33 H H24 H34 H / 30

9 CIE Y 7. Chromaticity Bins (Neutral & Warm White) LG Innotek complies with the ANSI C78.377A standard for its chromaticity bin structure. For each ANSI quadrangle for the CCT range of 2700K to 4000K, LG Innotek provides 16 micro bins CIE X Bin CIE X CIE Y Bin CIE X CIE Y Bin CIE X CIE Y Bin CIE X CIE Y J11 J12 J13 J K11 L11 M K12 L12 M K13 L13 M K14 L14 M / 30

10 7. Chromaticity Bins (Continued) Bin CIE X CIE Y Bin CIE X CIE Y Bin CIE X CIE Y Bin CIE X CIE Y J21 J22 J23 J24 J31 J32 J33 J34 J41 J42 J43 J K21 L21 M K22 L22 M K23 L23 M K24 L24 M K31 L31 M K32 L32 M K33 L33 M K34 L34 M K41 L41 M K42 L42 M K43 L43 M K44 L44 M / 30

11 Relative Luminous Flux [%] Forward Current [ma] 8. Typical Characteristic Curves Forward Current vs. Forward Voltage Ta = 25 Forward Voltage [V] Relative Luminous Flux vs. Forward Current Ta = 25 Forward Current [ma] 5000K CCT data also applies to 5700K and 6500K CCTs and 3000K data also applies to 2700K, 3500K and 4000K CCTs. 11 / 30

12 Relative Spectral Power Distribution Relative Spectral Power Distribution 8. Typical Characteristic Curves Spectrum Ta = 25, If = 150mA 6500K (F) Wavelength [nm] Ta = 25, If = 150mA 5700K (G) Wavelength [nm] 12 / 30

13 Relative Spectral Power Distribution Relative Spectral Power Distribution 8. Typical Characteristic Curves Spectrum Ta = 25, If = 150mA 5000K (H) Wavelength [nm] Ta = 25, If = 150mA 4000K (J) Wavelength [nm] 13 / 30

14 8. Typical Characteristic Curves Spectrum 100 Ta = 25, If = 150mA Relative Spectral Power Distribution Relative Spectral Power Distribution Wavelength [nm] Ta = 25, If = 150mA K (K) 3000K (L) Wavelength [nm] 14 / 30

15 Relative Spectral Power Distribution 8. Typical Characteristic Curves Spectrum Ta = 25, If = 150mA 2700K (M) Wavelength [nm] 15 / 30

16 ΔChromaticity Coordinate 8. Typical Characteristic Curves Chromaticity Coordinate vs. Forward Current Ta = 25 Cy Cx 4000K (J) Forward Current [ma] 16 / 30

17 Luminous Flux [%] 8. Typical Characteristic Curves Radiation Characteristics Ta=25, If = 150mA Ta=25, If = 150mA -30 X-X Y-Y Luminous Flux vs. Temperature If=150mA, 4000K Ambient Temperature [ ] 17 / 30

18 ΔChromaticity Coordinate 8. Typical Characteristic Curves Chromaticity Coordinate vs. Temperature If = 150mA Cx Cy 4000K (J) Ambient Temperature [ ] 18 / 30

19 Maximum Current [ma] ΔForward Voltage [V] 8. Typical Characteristic Curves Forward Voltage vs. Temperature If = 150mA Ambient Temperature [ ] Derating Curve If = 150mA The ambient temperature values for each graph are obtained with LG Innotek equipment. 19 / 30

20 9. Reliability Test Items and Conditions 9-1. Failure Criteria Items Symbols Test Conditions Criteria Min. Max. Forward Voltage Vf If = 200mA - Initial Value 1.1 Luminous Flux Φv If = 200mA Initial Value Reliability Test No Items Test Conditions Test Hours /Cycles Sample Size Ac/Re 1 Room Temperature Operating Life (RTOL) Ta = 25, If = 200mA 1,000 Hours 20 pcs 0/1 2 Wet High Temperature Operating Life (WHTOL) Ta = 60, RH = 90% If = 200mA 1,000 Hours 20 pcs 0/1 3 High Temperature Operating Life (HTOL) Ta = 85, If = 200mA 1,000 Hours 20 pcs 0/1 4 Low Temperature Operating Life (LTOL) Ta = -40, If = 200mA 1,000 Hours 20 pcs 0/1 5 High Temperature Storage Life (HTSL) Ta = 100 1,000 Hours 20 pcs 0/1 6 Low Temperature Storage Life (LTSL) Ta = -40 1,000 Hours 20 pcs 0/1 7 Wet High Temperature Storage Life (WHTSL) Ta = 85, RH = 85% 1,000 Hours 20 pcs 0/1 8 Temperature Cycle (TC) -40 (30min) ~ 100 (30min) 100 Cycles 20 pcs 0/1 9 Moisture Sensitivity Level (MSL) 10 Vibration Tsld = 260 (Pre treatment 60,60% 168 hours) 100~2000~100Hz Sweep 4min. 200m/s², 3 directions 3 Times 20 pcs 0/1 48 Minutes 20 pcs 0/1 All samples are tested using LG Innotek Standard Metal PCB (25x25x1.6 mm 3 (L W H)) except MSL test. All samples must pass each test item and all test items must be satisfied. 20 / 30

21 10. Packing and Labeling of Products Taping Outline Dimensions Cathode Anode ( Unit : mm ) Taping Arrangement (End) (Start) Unloaded Tape (Min. 200mm) Mounted with LED (4000ea) Unloaded tape (Min.100mm) Leading Part (Min. 350mm) Tolerances unless otherwise mentioned are ± 0.10 mm 21 / 30

22 10. Packing and Labeling of Product Packing Structures Reeled products are packed in a sealed-off and moisture-proof aluminum bag with desiccants (silica gel). A maximum of four aluminum bags are packed in an inner box and six inner boxes are packed in an outer box. Label A Label A Vacuum Packing Silica gel Label A c b a Types Sizes (mm) a b c Inner Box Outer Box Tolerance : ±10mm Label C c a b 22 / 30

23 10. Packing and Labeling of Product MES Label Structure Label A Specifying Lot ID, Model Name, MES ID, RANK, Q ty, Run No., Rack No. Lot ID : PPWS03R063M C11001-A003 Ver : mm Model : LEMWS38U80JZ3D00 MES ID : LC35J RAN: U2-J21-1 LC35J =U2-J21-1=4000=F =C-107 Q ty : 4000[pcs] Run No : F Rack No : C-107 U2-J21-1 P-J21-2 LG Innotek Co., Ltd. Run No. indication 80mm Code Manufactured Site Manufactured Year Manufactured Month Manufactured Date TH # Serial No Paju : 1 Huizhou : : : : : 1 1~9 : 1~9 10 : A 11 : B 12 : C ( 01~31) ( 00 ~ 99 ) ( 00 ~ ZZ ) Label C Specifying Customer, Date, Model Name, Quantity, Customer Part no., Outbox ID, LGIT internal Model name OutBox Customer mm LEMWS38U80JZ3D00/4000 PSO U2-J21-1=4000 Box ID. indication 80mm Manufactured Site Paju : P Huizhou : H PKG Site PKG : S, P Box Inner Box : I Outer Box : O Year 2013 : : : : 1 Month 1~9 : 1~9 10 : A 11 : B 12 : C Date Serial No ( 01 ~ 31) ( 001 ~ 999 ) 23 / 30

24 10. Packing and Labeling of Product NEDA Label Structure Label A Specifying Manufacturing Part Number, Quantity, Bin Code, Lot, Date Code and Country of Origin Manuf Part Number (1P): LEMWS38U80JZ3DA0 Date Code(9D): mm Qty(Q): 4000 Bin Code: U2 J21 1 Country of Origin (4L) CN Lot#(1T): DPMWY5K25VP LG Innotek Date Code(9D) 80mm Lot#(1T) LG Innotek Trace Code Year 01~99 Week 01~52 Bin Code Flux Color Coordinates Forward Voltage Label B Specifying Manufacturing Part Number, Quantity, Bin Code, Trans ID, Date Code, Country of Origin and Inner Box ID Manuf Part Number (1P): LEMWS38U80JZ3DA0 Date Code(9D): mm Qty(Q): Trans ID (K): IAP5X8 Country of Origin (4L) CN Bin Code: U2 J21 1 INNER BOX ID: HSI LG Innotek 80mm 24 / 30

25 10. Packing and Labeling of Product NEDA Label Structure Label C Specifying Manufacturing Site, Customer Address, Manufacturing Part Number, Bin Code, Box ID, Trans ID and Quantity FROM: LG Innotek(HuiZhou)Co., Ltd District 18,ZhongKai Hi-Tech Industry Development Zone, Huizhou,Guangdong, China Manuf Part Number (1P): LEMWS38U80JZ3DA0 TO: Trans ID (K): IAP5X8 40mm Bin Code: U2-J21-01 Qty(Q): BOX ID: HSO mm Box ID indication Site Paju: P Huizhou: H Code S, P Outbox Outbox: O Inbox: I Year 13 : 3 14 : 4 15 : 5 Month 1~9 : 1~9 10 : A 11 : B 12 : C Date Serial No ( 01 ~ 31) ( 001 ~ 999 ) 25 / 30

26 11. Cautions on Use Moisture-Proof Package -. The moisture in the SMD package may vaporize and expand during soldering. -. The moisture can damage the optical characteristics of the LEDs due to the encapsulation During Storage Conditions Temperature Humidity Time Storage Before Opening Aluminum Bag 5 ~ 30 < 50%RH Within 1 Year from the Delivery Date After Opening Aluminum Bag 5 ~ 30 < 60%RH 672 hours Baking 65 ± 5 < 10%RH 10 ~ 24 hours During Usage -. The LED should avoid direct contact with hazardous materials such as sulfur, chlorine, phthalate, etc. -. The metal parts on the LED can rust when exposed to corrosive gases. Therefore, exposure to corrosive gases must be avoided during operation and storage. -. The silver-plated metal parts also can be affected not only by the corrosive gases emitted inside of the end-products but by the gases penetrated from outside environment. -. Extreme environments such as sudden ambient temperature changes or high humidity that can cause condensation must be avoided Cleaning -. Do not use brushes for cleaning or organic solvents (i.e. Acetone, TCE, etc..) for washing as they may damage the resin of the LEDs. -. Isopropyl Alcohol(IPA) is the recommended solvent for cleaning the LEDs under the following conditions. (Cleaning Condition : IPA, 25 max. 60sec max.) -. Ultrasonic cleaning is not recommended. -. Pretests should be conducted with the actual cleaning process to validate that the process will not damage the LEDs Thermal Management -. The thermal design of the end product must be seriously considered, particularly at the beginning of the system design process. -. The generation of heat is greatly impacted by the input power, the thermal resistance of the circuit boards and the density of the LED array combined with other components. 26 / 30

27 11. Cautions on Use Testing & Measurement (Compliance) -. When the individual LED is tested, LG Innotek recommends that the compliance of the source meter should be controlled like as; the input voltage should be set below 75V and the current also should be set below 30mA. Otherwise, the LED chip might be affected by certain surge or electrical overstress in a moment. And that means it can lead to serious failure for that LED Static Electricity -. Wristbands and anti-electrostatic gloves are strongly recommended and all devices, equipment and machinery must be properly grounded when handling the LEDs, which are sensitive against static electricity and surge. -. Precautions are to be taken against surge voltage to the equipment that mounts the LEDs. -. Unusual characteristics such as significant increase of current leakage, decrease of turn-on voltage, or non-operation at a low current can occur when the LED is damaged Recommended Circuit -. The current through each LED must not exceed the absolute maximum rating when designing the circuits. -. In general, there can be various forward voltages for LEDs. Different forward voltages in parallel via a single resistor can result in different forward currents to each LED, which also can output different luminous flux values. In the worst case, the currents can exceed the absolute maximum ratings which can stress the LEDs. Matrix circuit with a single resistor for each LED is recommended to avoid the luminous flux fluctuations. L 1 L 2 L 3 RL 1 RL 2 RL 3 L 1 L 2 L 3 L 1 L 2 L 3 RL Fig.1 Recommended Circuit in Parallel Mode : Separate resistors must be used for each LED. Fig.2 Abnormal Circuit Circuits to Avoid : The current through the LEDs may vary due to the variation in LED forward voltage. -. The driving circuits must be designed to operate the LEDs by forward bias only. -. Reverse voltages can damage the zener diode, which can cause the LED to fail. -. A constant current LED driver is recommended to power the LEDs. 27 / 30

28 11. Cautions on Use Soldering Conditions -. Reflow soldering is the recommended method for assembling LEDs on a circuit board. -. LG Innotek does not guarantee the performance of the LEDs assembled by the dip soldering method. -. Recommended Soldering Profile (according to JEDEC J-STD-020D) Profile Feature Pb-Free Assembly Pb-Based Assembly Preheat / Soak Temperature Min (T smin ) Temperature Max (T smax ) Maximum time(t s ) from T smin to T smax ~120 seconds ~120 seconds Ramp-up rate (T L to T p ) 3 / second max. 3 / second max. Liquidous temperature (T L ) Time (t L ) maintained above T L 60~150 seconds 60~150 seconds Maximum peak package body temperature (T p ) Time(t p ) within 5 of the specified temperature (T c ) 30 seconds 20 seconds Ramp-down rate (T p to T L ) 6 /second max. 6 /second max. Maximum Time 25 to peak temperature 8 minutes max. 6 minutes max. -. Reflow or hand soldering at the lowest possible temperature is desirable for the LEDs although the recommended soldering conditions are specified in the above diagrams. -. A rapid cooling process is not recommended for the LEDs from the peak temperature. -. The silicone encapsulant at the top of the LED package is a soft surface, which can easily be damaged by pressure. Precautions should be taken to avoid strong pressure on the silicone resin when leveraging the pick and place machines. -. Reflow soldering should not be done more than two times. 28 / 30

29 11. Cautions on Use Soldering Iron -. The recommended condition is less than 5 seconds at The time must be shorter for higher temperatures. (+10-1sec). -. The power dissipation of the soldering iron should be lower than 15W and the surface temperature of the device should be controlled at or under Eye Safety Guidelines -. Do not directly look at the light when the LEDs are on. -. Proceed with caution to avoid the risk of damage to the eyes when examining the LEDs with optical instruments Manual Handling -. Use Teflon-type tweezers to grab the base of the LED and do not apply mechanical pressure on the surface of the encapsulant. 12. Disclaimers -. LG Innotek is not responsible for any damages or accidents caused if the operating or storage conditions exceed the absolute maximum ratings recommended in this document. -. The LEDs described in this document are intended to be operated by ordinary electronic equipment. -. It is recommended to consult with LG Innotek when the environment or the LED operation is nonstandard in order to avoid any possible malfunctions or damage to product or risk of life or health. -. Disassembly of the LED products for the purpose of reverse engineering is prohibited without prior written consent from LG Innotek. All defected LEDs must be reported to LG Innotek and are not to be disassembled or analyzed. -. The product information can be modified and upgraded without prior notice. 29 / 30

30 Appendix. Nomenclature of Package All LEDs are tested and sorted by color, luminous flux and forward voltage where every LED in a tube has only a single color bin, luminous flux bin and forward voltage bin. However, the forward voltage bin information is not captured in the part number nomenclature. A 16-digit part number is required when orders are placed. LG Innotek leverages the following part number nomenclature. Type LE = Light Emitting Diode Color RR = Red BB = Blue MW = Multi Mixing White MC = Multi Color PKG Type S = SMD Type M = Module Type A = Ceramic Type H = High Power SMD Type PKG Dimension Label Code 0 = MES A = NEDA Revision Flux Bin Code 0 = Full Bins 1 = 15% Micro-Bins 2 = 7.5% Micro-Bins CIE Bin Code 1 = 4 Bins 2 = 9 Bins 3 = 16 Bins Special Code CIE Bin Optical Bin (CRI) Optical Bin (Flux) 30 / 30