Stationary machines AROflex

Transcription

1 Stationary machines AROfle AROfle is the eciting, new addition from ARO in the stationary welding machine product range derived from many decades of eperience in selecting competitively priced components with the best ratio of cost versus performance, but without comprising on efficiency, safety and reliability. Based on a simplified, off the shelf modular design yet incorporating all ARO s latest technological innovations; AROfle is robust and easy to operate. ADVANTAGES : Simplicity : - the AROfle concept is based on rationalized components and simplified connections. - the three types of the AROfle range are manufactured from standard sub-assemblies pre-assembled in the workshop. Versatility : AROfle type G (without welding cylinder) allows easy integration of the majority of welding tools thanks to a height of 571 mm between consoles. Performance / Quality : AROfle is available in MFDC type providing the Auto-Adaptive option; an intelligent and efficient control system which compensates for process variations to guarantee superior weld quality. Economy : The AROfle concept uses ARO standard welding cabinets and 3G transformers. The homogenization of components limits the number of spare parts. Robustness : The machines welded steel frame (thickness 15 to 20 mm) provides all the rigidity required for quality welds. Adaptability : New parts requiring weld generally involve changes to your processes! With AROfle, you can upgrade your application (spot to projection welding) and vice versa keeping up to 80% of the initial elements of your machine. AROfle spot welding (type A) AROfle projection welding (type B) AROfle for integration (type G) Eample of realisation with integrated tools

2 AROfle spot welding (type A) Main features : Electric : - AC or MFDC welding transformers - circuit breaker for power - control of the welding cycle with electric pedal Pneumatic : - single-stroke or double-stroke pneumatic cylinders - single-stroke cylinder travel range : 100 mm - double-stroke cylinder travel range : mm - tightening force on the electrodes : 560 dan at 5.5 bar - air throttling - anti-fall system in case of air cutoff - rapid purge Working parts : - machine equipped with shank-holders (effective length 500mm ) - effective spacing between arm of 326 mm Welding control : - T1200, T1500 or SW560 welding cabinets (see page 5) - welding current setting by constant phase-shifting or by regulation according to the choice of the control system NB : Configuration with MFDC SW560 cabinet Cooling: - machine entirely water cooled (transformer, secondary junctions, electrode-holder and electrodes) Options : (see page 6) Technology 50 Hz AC single-phase Medium Frequency 1000 Hz Transformer power / number of diodes kva /2 115/2 Transformer rated power (50% duty factor) kva Secondary voltage V Secondary continuous current (transformer) ka Ma. short-circuit current ka Ma. welding current ka for a duty cycle of % * 7.9* Sheet uncoated mild steel welding capacity mm Nominal primary voltage / nb of phases V 400/2 400/3 Network frequency Hz 50 Consumed power kva Fuses A Cable cross-section (for 20m)-voltage drop of 4% (400V) mm² Effective depth at the electrode ais mm 500 Force on the electrodes (5.5 bar ma,2 bar min) dan 560/195 Effective spacing between arm mm 326 Diameter of the shank mm 30 Electrodes ma stroke mm 100 Fluid connection (air and water) diam. 12 hose Air service pressure bar 3.5 à 5.5 Air consumption for 1000 blows at 5.5 bar Nm Water bar 2 à 6 Water consumption (Average) at 2 bar l/h 1200 Dimensions Width W mm Depth D mm Height H mm 1737 Weight kg *For the duty cycle at I2ma (MFDC current), please see diodes load curve.

3 AROfle projection welding (type B) Main features : Electric : - AC or MFDC welding transformers - circuit breaker for power - control of the welding cycle with bimanual control desk Pneumatic : - single-stroke or double-stroke cylinders / single stage or double stage - single-stroke cylinder travel range : 100 mm - double-stroke cylinder travel range : mm - tightening force on the platens at 6 bar: 740 dan (single stage)/1380 dan (double stage) - air throttling - anti-fall system in case of air cutoff - rapid purge Working parts : - platen dimensions 250 mm 250 mm / 4 grooves, center distance 63 mm - effective spacing between platens : 350 mm - effective depth at the cylinder ais : 300 mm NB : Configuration with AC cabinet Welding control : - T1200, T1500 or SW560 welding cabinets (see page 5) - welding current setting by constant phase-shifting or by regulation according to the choice of the control system Cooling : - machine entirely water cooled (transformer, secondary junctions, upper platen + 2 cooling circuits G1/4 available for tools) Options : (see page 6) Technology 50 Hz AC single-phase Medium Frequency 1000 Hz Transformer power / number of diodes kva /2 115/2 Transformer rated power (50% duty factor) kva Secondary voltage V Secondary continuous current (transformer) ka Ma. short-circuit current ka Ma. welding current ka for a duty cycle of % * 7.9* Sheet uncoated mild steel welding capacity mm Nominal primary voltage / nb of phases V 400/2 400/3 Network frequency Hz 50 Consumed power kva Fuses A Cable cross-section (for 20m)-voltage drop of 4% (400V) mm² Effective depth at the electrode ais mm 300 Force on the electrodes (6 bar ma,2 bar min) dan 740/120 with single-stage cylinder /225 with double-stage cylinder Effective spacing between platens mm 350 Maimum stroke of the platens mm 100 Fluid connection (air and water) diam. 12 hose Air service pressure bar 3.5 à 6 Air consumption for 1000 blows at 6 bar Nm Water bar 2 à 6 Water consumption (Average) at 2 bar l/h 1200 Dimensions Width W mm Depth D mm Height H mm 1737 (single stage cylinder) / 1922 (double stage cylinder) Weight (without bimanual control desk) kg * For the duty cycle at I2ma (MFDC current), please see diodes load curve.

4 AROfle for integration (type G) Main features : Electric : - AC or MFDC welding transformers - circuit breaker for power - control of the welding cycle with bimanual control desk Working parts attachment : - upper bracket and lower platen with 4 holes M12 - effective depth at the upper bracket ais : 300 mm Welding control : - T1200, T1500 or SW560 welding cabinets (see page 5) - welding current setting by constant phase-shifting or by regulation according to the choice of the control system Cooling : - machine entirely water cooled (transformer, secondary junctions +2 cooling circuits G1/4 available for tools) NB : Configuration with AC cabinet Options : (see page 6) Technology 50 Hz AC single-phase Medium Frequency 1000 Hz Transformer power / number of diodes kva /2 115/2 Transformer rated power (50% duty factor) kva Secondary voltage V Secondary continuous current (transformer) ka Ma. short-circuit current as an indication (1) ka Ma. welding current as an indication (1) ka for a duty cycle of (1) % * 7.9* Sheet uncoated mild steel welding capacity mm Nominal primary voltage / nb of phases V 400/2 400/3 Network frequency Hz 50 Consumed power kva Fuses A Cable cross-section (for 20m)-voltage drop of 4% (400V) mm² Effective depth at the upper bracket ais mm 300 Force on the electrodes (6 bar ma,2 bar min) dan Allowable ma. force cumulated : 1380 dan Effective spacing (without platens) mm 571 Fluid connection (air and water) diam. 12 hose Air service pressure bar 3.5 à 6 Air consumption for 1000 blows at 5.5 bar Nm Water bar 2 à 6 Water consumption (Average) at 2 bar l/h 1200 Dimensions Width W mm Depth D mm Height H mm 1710 Weight (without bimanual control desk) kg (1) Data supplied for reference estimated in the case of welding in the upper bracket ais. Measurements obtained on the AROfle projection welding version (type B) *For the duty cycle at I2ma (MFDC current), please see diodes load curve.

5 AROfle choice of welding cabinet T1200 T1500 SW560 Type of timer 10T16P 10T128PEC AR.01 NG Software name 7A 7G SW Programs st squeeze 0 to 200 cycles Squeeze 0 to 200 cycles 0 to 99 cycles Weld 0-0,5-1 to 200 cycles 0 to 99 cycles Hold 0 to 200 cycles 1 to 99 cycles Off 0 to 200 cycles 0 to 99 cycles Upslope 0 to 99 cycles 0 to 40 cycles Downslope 0 to 99 cycles Pulsations 1 to 20 1 to 20 Pulsations interval 1 to 200 cycles 0 to 99 cycles Preheating 0 to 200 cycles Cooling 0 to 200 cycles Annealing 0 to 200 cycles Programming in % without current control 10 to 99 % Programming in % with current control Factory Option Constant current ka and current control Constant current ka with current and thyristors firing angle control Primary or secondary Programming in % with main power supply compensation Without force control Automatique Cos f or fie value (configuration) fie 30 to 99 Duty cycle control Wear electrode counters and reset Factory Option Wear electrode alarm Wear electrode compensation by step or segment Segment Link electrodes and programs Electrode dressing management With interstep Single spot Series spot Valves management Programmable output Pressure program Proportional valve mangement 2 Squeeze alone input With / without welding input End of cycle output Electric and pneumatics cascade 2 Force measurement and monitoring (Input -010Volts) Without voltage compensation Printing welding measurement data RS485 RS485 SV power supplied Internal/eternal configuration 24VAV/24VDC configuration Standard languages* F-GB-NL-E-I-S-D F-GB-E-D-SK FR-GB Link - Start/SV triggering Date / Hour 24VDC Options ARODMS software, off line programming Programming pocket RS485 RS485 USB** RS232** ARONET supervisor RS485 RS485 Ethernet Differential test Test earth continuity Curves I/U/R (via ARODMS/ARONET) Adaptive Welding Weld programs selector 2 programs switch 16 programs selector * F: French, GB: English, E: Spanish, I: Italian, D: German, S: Sweden, NL: Dutch, SK: Slovak, other langues: Contact us On customer request: A separate controller power supply could be added. Other functions: Contact us. ** :To start up and to program these cabinets, a programming Pocket or off line software ARODMS is required 16 programs selector Option manoselect

6 AROfle choice of options photo n Electric 1 Pneumatic Welding cabinets double -function control pedal : squeeze/weld double stroke single stage double stroke double stage manual pressure regulation AROfle spot welding version AROfle projection welding version AROfle version for integration 3 electronic pressure regulation* 4 analog pressure sensor* 5 cylinder position monitoring (large opening) kit of 1 pneumatic valve to control 1 cylinder kit of 3 pneumatic valves to control 3 cylinders (cascade)* Auto-Adaptive technology* (only for SW560) current measuring (AR01 NG) differential circuit breaker (AC cabinets) 9 manoselect (AC cabinets) Working parts Cooling 10 1 platen 250 mm 250 mm 4 grooves - center distance 63 mm 1 platen 300 mm 300 mm 4 grooves - center distance 63 mm fleible conductor (copper braid) / thermal current 3.2kA 12 water flowmeter 13 2 taps + filter * options available according to the choice of welding timer or AC/MFDC technology SOUDAGE ROBOTIC ROBOTISE WELDING SOUDAGE MANUAL WELDING MANUEL SOLUTIONS STATIONARY STATIONNAIRES WELDING ACTIVITE MOBILE CARROSSERIE WELDING SOUDAGE LASER WELDING LASER ARO ARO CONTROLS SYSTEMES ARO SYSTEMS ARO ARO Rebuild SOUS-ENSEMBLES PARTS & COMPONENTS ET COMPOSANTS ARO Welding Technologies SAS SAS 1, 1, Avenue de de Tours Tours - - BP BP 40161, Château du du Loir, Loir, FRANCE T T (0)2 (0) F F (0)2 (0) E E france@arotechnologies.com C862F C862GB Cette The brochure information contient contained des within informations this brochure jugées is correctes deemed au to be moment correct de at son the impression. time of going Dans to press. un souci Due de to the constante policy of amélioration, continued improvement, nous nous réservons we reserve le droit the right de procéder to change à d éventuels any specification changements without prior sans notice. information préalable. E&OE. ERRORS & OMISSIONS EXCEPTED. A A Langley Langley Holdings Holdings Company Company