Positive-guided relay outputs: 8 safety contacts (N/O), instantaneous. 1 auxiliary contact (N/C), instantaneous
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1 Contact expander module for increasing the number of available contacts Approvals Unit features Positive-guided relay outputs: 8 safety contacts (N/O), instantaneous 1 auxiliary contact (N/C), instantaneous LED indicator for: Switch status channel 1/2 Supply voltage See order reference for unit types Unit description The unit meets the requirements of EN and IEC The contact expander module is used to increase the number of contacts available on a base unit. Base units are all safety relays with feedback loop. The category that can be achieved in accordance with EN depends on the category of the base unit. The contact expander module may not exceed this. Safety features The unit meets the following safety requirements: The contact expander module expands an existing circuit. As the output relays are monitored via the base unit's feedback loop, the safety functions on the existing circuit are transferred to the contact expander module. The safety function remains effective in the case of a component failure. Earth fault in the feedback loop: Detected, depending on the base unit that is used. Earth fault in the input circuit: The output relays de-energise and the safety contacts open. Block diagram U B 24 V AC/DC A1 A2 U B 24 V AC/DC B1 B2 U1 U2 Y * ~ ~ Input Power Power ~ A1 A U B V AC/DC * Galvanic isolation at U B AC
2 Function description Timing diagram Single-channel operation: one input circuit affects both output relays Dual-channel operation: two redundant input circuits affect one output relay Detection of shorts across contacts is also possible POWER Input Output safe Output aux. Feedback t1 t2 t1 t2 Key Power: Supply voltage Input: Input circuits U1, U2,,, Y3, Wiring Output safe: Safety contacts 13-14, 23-24, 33-34, 43-44, 53-54, 63-64, 73-74, Output aux: Auxiliary contacts Feedback: Feedback loop - t 1 : Switch-on delay Please note: Information given in the Technical details must be followed. Outputs 13-14, 23-24, 33-34, 43-44, 53-54, 63-64, 73-74, are safety contacts, output is an auxiliary contact (e.g. for display). To prevent contact welding, a fuse should be connected before the output contacts (see technical details). Calculation of the max. cable runs l max in the input circuit: I max R lmax R l / km R lmax max. overall cable resistance (see technical details) R l / km cable resistance/km Use copper wire that can withstand 60/75 C. Sufficient fuse protection must be provided on all output contacts with capacitive and inductive loads. -2
3 Preparing for operation Supply voltage Supply voltage AC DC A1 A2 L1 N PE A1 L+ A2 L- Input circuit Input circuit Single-channel Dual-channel without detection of shorts across contacts U1 with detection of shorts across contacts U2 Y3 U1 U2 Y3 U1 U2 Y3 Feedback loop and are feedback loop inputs on the base unit
4 Terminal configuration UB 24 VDC U1 U2 Y3 A POWER CH.1 CH A A2 UB 24 V, 42 V, 48 V, V, VAC U1 U2 Y3 A POWER CH.1 CH A2 Installation Dimensions The safety relay should be installed in a control cabinet with a protection type of at least IP54. Use the notch on the rear of the unit to attach it to a DIN rail. Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing element (e.g. retaining bracket or an end angle). 121 (4.76") 75 (2.95") 87 (3.42") 90 (3.54") -4
5 Notice Service life graph This data sheet is only intended for use during configuration. For installation and operation, please refer to the operating instructions supplied with the unit. D Nennbetriebstrom (A) GB Nominal operating current (A) F Courant coupé (A) E Corriente nominal de servicio (A) I Corrente di esercizio nominale (A) NL Nominale bedrijfsstroom (A) 10 1 AC1: 230 V DC13: 24 V AC15: 230 V DC1: 24 V AC1: 400 V D Schaltspielzahl x 10 3 E Número de ciclos x 10 3 GB Cycles x 10 3 I Numero dei cicli di commutazione x 10 3 F Nombre de manœvres x 10 3 NL Aantal schakelingen x 10 3 Technical details Electrical data Supply voltage U B AC Supply voltage U B DC 24 V, 42 V, 48 V, V, V 24 V Voltage tolerance -15 % / +10 % Power consumption at U B AC 7 VA Power consumption at U B DC 3.5 W Frequency range AC Hz Residual ripple DC 160 % Voltage and current at Input circuit: 24 VDC 40 ma Output contacts in accordance with EN Safety contacts (N/O): 8 Auxiliary contacts (N/C): 1 Utilisation category in accordance with EN Safety contacts: AC1: 240 V I min : 0.01 A, I max : 8 A P max : 2000 VA AC1: 400 V I min : 0.01 A, I max : 5 A P max : 2000 VA DC1: 24 V I min : 0.01 A, I max : 8 A P max : 200 W Utilisation category in accordance with EN AC15: 230 V DC13 (6 cycles/min): 24 V Utilisation category in accordance with EN Auxiliary contacts AC1: 240 V DC1: 24 V Utilisation category in accordance with EN AC15: 230 V DC13 (6 cycles/min): 24 V Contact material External contact fuse protection (EN ) Safety contacts Blow-out fuse, quick Blow-out fuse, slow Circuit breaker I max : 5 A I max : 7 A I min : 0.01 A, I max : 2 A P max : 500 VA I min : 0.01 A, I max : 2 A P max : 50 VA I max : 2 A I max : 2 A AgSnO µm Au 10 A 6 A 6 A, 24 VAC/DC, characteristic B/C
6 Electrical data External contact fuse protection (EN ) Auxiliary contacts Blow-out fuse, quick Blow-out fuse, slow Circuit breaker Max. overall cable resistance R lmax Input circuits, reset circuits Single-channel at U B DC Single-channel at U B AC Dual-channel without detect. of shorts across contacts at U B DC Dual-channel without detect. of shorts across contacts at U B AC Dual-channel with detect. of shorts across contacts at U B DC Dual-channel with detect. of shorts across contacts at U B AC Times Switch-on delay After closing the input circuits typ. After closing the input circuits max. After power on typ. Power on max. Delay-on de-energisation After opening the input circuits typ. After opening the input circuits max. with power failure typ. with power failure max. The standards current on 03/01 apply. 4 A 2 A 2 A, 24 VAC/DC, characteristic B/C 50 Ohm Order no.: Ohm Order no.: , , , , 100 Ohm Order no.: Ohm Order No.: , , , , 5 Ohm Order no.: Ohm Order no.: , , , , 30 ms Order no.: ms Order no.: , , , , 40 ms 30 ms Order no.: ms Order no.: , , , , 40 ms Order no.: ms Order no.: , , , , 20 ms 30 ms 110 ms Order no.: ms Order no.: , , , , 150 ms Order no.: ms Order no.: , , , , Supply interruption before de-energisation 20 ms Order no.: ms Order no.: , , , , Environmental data EMC EN , EN Vibration in accordance with EN Frequency Amplitude Hz 0.35 mm Climatic suitability EN Airgap creepage EN Ambient temperature C Storage temperature C Protection type Mounting (e.g. cabinet) Housing Terminals Mechanical data Housing material Housing Front Max. cross section of external conductors with screw terminals 1 core flexible 2 core, same cross section, flexible: with crimp connectors, without insulating sleeve without crimp connectors or with TWIN crimp connectors Torque setting with screw terminals Dimensions (H x W x D) with screw terminals IP54 IP40 IP20 PPO UL 94 V0 ABS UL 94 V mm mm mm Nm 87 mm x 90 mm x 121 mm Weight 450 g Order no.: g Order no.: , , , , -6
7 Max. continuous current Number of contacts I max (A) at U B DC I max (A) at U B AC I max (A) at U B AC, DC: AC1 400 V A Order no.: A Order no.: , , , , 5.0 A A Order no.: A Order no.: , , , , 5.0 A A Order no.: A Order no.: , , , , 5.0 A A Order no.: A Order no.: , , , , 5.0 A A Order no.: A Order no.: , , , , 5.0 A A Order no.: A Order no.: , , , , 5.0 A A Order no.: A Order no.: , , , , 4.8 A A Order no.: A Order no.: , , , , 4.5 A Order reference Type Features Terminals Order no. 24 VAC Screw terminals VAC Screw terminals VAC Screw terminals VAC Screw terminals VAC Screw terminals VDC Screw terminals
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