TUBING INSPECTION PROBE CATALOG AUGUST 2013
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- Marvin Edwards
- 6 years ago
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1 TUBING INSPECTION PROBE CATALOG AUGUST 2013
2 What We Do Eddyfi is the newest and most dynamic company in the field of non-destructive testing (NDT) equipment. Located in the advanced NDT cluster of Quebec City, Canada, Eddyfi focuses on providing complete high-end solutions for the inspection of critical components in several major industries including oil and gas, nuclear, and power generation. It was created following the reorganization of Zetec Canada, and today employs experts with backgrounds at Zetec, R/D Tech, and Tecrad. The company develops the industry s best performing and most reliable test instruments, scanners, surface and tube probes, and acquisition and analysis software. Eddyfi s mission is to push the limits of electromagnetic testing to new heights. This is achieved in part by designing a new generation of standard and specialized probes. Eddyfi s Promises: 1. Unparalleled Quality & Durability Eddyfi tubing probes are designed and manufactured using high performance standards, including topof-the-line poly, providing top quality signals throughout their extended lifespan. 2. Rapid Deliveries and Stocks All probes are manufactured in our Quebec City facility. Many of our probes are stocked in our Quebec and European offices for quick delivery. Standard probe orders of 5 or less will typically ship within 3 days. 3. Custom Probes Eddyfi has the expertise, engineering, and manufacturing flexibility to supply custom-made solutions for the most challenging tube inspection applications. 4. Specialized Probe Technology Eddyfi s experts use modeling software, advanced materials and proprietary techniques such array multiplexing. Tubing probes such as the DefHi tubing array push back the limits of tubing inspection. For more information, contact us at: probes@eddyfi.com At Eddyfi, performance matters.
3 Eddy Current Technology... 5 Bobbin Probe Standard... 6 Bobbin Probe Standard Detachable... 8 Bobbin Probe Magnetic Saturation...10 Eddy Current Array Technology...11 DefHi Probe...12 Remote Field Technology...15 Single Driver Probe Standard...16 Single Driver Probe Boiler...18 Dual Driver Probe Standard...20 Near Field Technology...22 IRIS (Internal Rotary Inspection System - UT)...23 IRIS Kit...24 Transducers and Turbines...25 Centering Devices and Cables...26 IRIS Accessories...27 Equipment & Accessories Cables & Adapters...29 Ectane TM...30 Magnifi & TubePro TM...31
4 4 Eddyfi,
5 Eddy Current Technology Eddy current testing (ECT) is the best method for inspection of non-ferrous tubing. It can detect and size defects affecting tubing such as steam erosion, baffle cuts, pitting, and cracking. Eddy current is especially good for detection of defects under support plates. In a basic bobbin probe, two coils are excited with an alternating electrical current. The coils produce a magnetic field that induces eddy currents along the circumference of the tube. If a defect disturbs the eddy current flow, the impedance of the coil will change and be measured by the acquisition unit. Using two frequencies, it is possible to eliminate the support plate disturbance and only keep the relevant flaw information. Using three or four frequencies permits defect discrimination against foreign objects (loose bolt), iron or copper deposit. This inspection technique is suitable for austenitic stainless steel such as SS304/SS316, brass (70/30), Inconel, titanium, copper-finned, and other materials. 5
6 Bobbin Probe Standard HIGHLIGHTS Uncompromised durability Advanced lightweight polymer body Wear-resistant guides Highly kink-resistant cable 4-Pin Amphenol connector Eddyfi s bobbin probes set a new standard in durability. With their advanced lightweight polymer body and stainless steel wear-resistant guides, they are easier to use and longer lasting than most. Their attached cable is made with a strong, highly kink resistant nylon material, ideal for manual push-pull operations. They are specifically designed for use in the non-ferromagnetic tubing found in condensers, feedwater heaters, and heat exchangers. For available diameters and increments, see the Selection Guide on the next page. PRBT-ECT-BBST-wwwXX-Yzz CODE DIAMETER 080 8,0 mm 082 8,2 mm 084 8,4 mm ,0 mm ,5 mm ,0 mm CODE FREQUENCY IN KHZ Min. Max. Central UF LF MF HF POLY CODE N MATERIAL Nylon POLY CODE LENGTH m (50 ft) m (65 ft) m (98 ft) 6 Eddyfi,
7 SELECTION GUIDE ECT PROBE DIAMETERS AND FREQUENCIES MATERIAL TUBE OUTSIDE DIAMETER Diameters Frequencies TUBE WALL THICKNESS (BWG, MM, IN.) BWG mm 3,4 3,05 2,77 2,41 2,11 1,83 1,65 1,47 1,24 1,07 0,89 0,81 0,71 0,65 0,56 in ,53 mm (0.375 in.) ,70 mm (0.500 in.) ,87 mm (0.625 in.) ,05 mm (0.750 in.) ,22 mm (0.875 in.) ,40 mm (1.000 in.) ,75 mm (1.250 in.) ,10 mm (1.500 in.) ,80 mm (2.000 in.) TUBE WALL THICKNESS (BWG, MM, IN.) BWG mm 3,4 3,05 2,77 2,41 2,11 1,83 1,65 1,47 1,24 1,07 0,89 0,81 0,71 0,65 0,56 in Aluminum UF UF UF UF UF UF UF UF UF UF LF LF LF LF LF Aluminum bronze UF UF UF UF UF LF LF LF LF LF LF LF LF MF MF Brass (admiralty) UF UF UF UF UF UF UF UF LF LF LF LF LF LF LF Brass (70/30) UF UF UF UF UF UF UF UF LF LF LF LF LF LF LF Brass (85/15) UF UF UF UF UF UF UF UF UF LF LF LF LF LF LF Brass (95/5) UF UF UF UF UF UF UF UF UF UF LF LF LF LF LF Copper UF UF UF UF UF UF UF UF UF UF UF UF LF LF LF Copper-nickel (70/30) UF LF LF LF LF LF LF LF LF MF MF MF MF MF HF Copper-nickel (90/10) UF UF UF UF LF LF LF LF LF LF LF MF MF MF MF Copper-nickel (95/5) UF UF UF UF UF LF LF LF LF LF LF LF LF MF MF Inconel 600 LF LF LF LF LF MF MF MF MF MF HF HF HF HF HF Monel LF LF LF LF LF LF LF LF MF MF MF MF MF HF HF Stainless steel 304/316 LF LF LF LF LF LF MF MF MF MF MF HF HF HF HF Titanium 99% LF LF LF LF LF LF LF LF MF MF MF MF MF HF HF Zirconium LF LF LF LF LF LF LF LF MF MF MF MF MF MF HF 7
8 Bobbin Probe Standard Detachable HIGHLIGHTS Uncompromised durability Advanced lightweight polymer body Wear-resistant guides Easy to use detachable LEMO connector with fully protected pins Eddyfi s detachable bobbin probes set a new standard in durability and economy. With their advanced lightweight polymer body and stainless steel wear-resistant guides, they are easier to use and longer lasting than most. Their detachable cable makes them cheaper to maintain if you already have compatible cables (see p. 23). These cables are made with a strong, highly kink resistant nylon material. These probes are specifically designed for use in the non-ferromagnetic tubing found in condensers, feedwater heaters, and heat exchangers. For available diameters and increments, see the Selection Guide on the next page. PRBT-ECT-BBST-wwwXX-D CODE DIAMETER ,0 mm ,2 mm ,4 mm ,0 mm ,5 mm ,0 mm CODE FREQUENCY IN KHZ Min. Max. Central UF LF MF HF Eddyfi,
9 SELECTION GUIDE ECT PROBE DIAMETERS AND FREQUENCIES TUBE OUTSIDE DIAMETER Diameters TUBE WALL THICKNESS (BWG, MM, IN.) BWG mm 3,4 3,05 2,77 2,41 2,11 1,83 1,65 1,47 1,24 1,07 0,89 0,81 0,71 0,65 0,56 in ,87 mm (0.625 in.) ,05 mm (0.750 in.) ,22 mm (0.875 in.) ,40 mm (1.000 in.) ,75 mm (1.250 in.) ,10 mm (1.500 in.) ,80 mm (2.000 in.) MATERIAL Frequencies TUBE WALL THICKNESS (BWG, MM, IN.) BWG mm 3,4 3,05 2,77 2,41 2,11 1,83 1,65 1,47 1,24 1,07 0,89 0,81 0,71 0,65 0,56 in Aluminum UF UF UF UF UF UF UF UF UF UF LF LF LF LF LF Aluminum bronze UF UF UF UF UF LF LF LF LF LF LF LF LF MF MF Brass (admiralty) UF UF UF UF UF UF UF UF LF LF LF LF LF LF LF Brass (70/30) UF UF UF UF UF UF UF UF LF LF LF LF LF LF LF Brass (85/15) UF UF UF UF UF UF UF UF UF LF LF LF LF LF LF Brass (95/5) UF UF UF UF UF UF UF UF UF UF LF LF LF LF LF Copper UF UF UF UF UF UF UF UF UF UF UF UF LF LF LF Copper-nickel (70/30) UF LF LF LF LF LF LF LF LF MF MF MF MF MF HF Copper-nickel (90/10) UF UF UF UF LF LF LF LF LF LF LF MF MF MF MF Copper-nickel (95/5) UF UF UF UF UF LF LF LF LF LF LF LF LF MF MF Inconel 600 LF LF LF LF LF MF MF MF MF MF HF HF HF HF HF Monel LF LF LF LF LF LF LF LF MF MF MF MF MF HF HF Stainless steel 304/316 LF LF LF LF LF LF MF MF MF MF MF HF HF HF HF Titanium 99% LF LF LF LF LF LF LF LF MF MF MF MF MF HF HF Zirconium LF LF LF LF LF LF LF LF MF MF MF MF MF MF HF 9
10 Bobbin Probe Magnetic Saturation HIGHLIGHTS Uncompromised durability Stainless steel body Highly kink-resistant cable 4-Pin Amphenol connector Optimal saturation level Eddyfi s magnetic saturation bobbin probes are designed for tube inspection of ferritic stainless, duplex and nickel based alloys used in condensers and feedwater heaters. Strong rare earth magnets provide full tube wall magnetic saturation, enabling test frequencies common for non-magnetic materials with similar wall thickness and conductivity. The design of this probe enables the detection and sizing of ID pitting, OD wear, pitting and MIC attack. Highly kink resistant nylon cabling allows for continuous manual or automated push-and-pull operations. For available diameters and increments, see the Selection Guide below. PRBT-ECT-BBFS-wwwXX-Nzz TUBE OD TUBE WT DIAMETER FREQUENCY POLY mm in. BWG mm in. CODE mm in. CODE RANGE CODE LENGTH PROBE PART NUMBER 14 2, , MF khz PRBT-ECT-BBFS-138MF-Nzz 19, , , MF khz PRBT-ECT-BBFS-148MF-Nzz 18 1, , MF khz PRBT-ECT-BBFS-156MF-Nzz 20 0, , MF khz PRBT-ECT-BBFS-162MF-Nzz 14 2, , MF khz PRBT-ECT-BBFS-170MF-Nzz 22, , , MF khz m (50 ft) PRBT-ECT-BBFS-180MF-Nzz 18 1, , MF khz m (65 ft) PRBT-ECT-BBFS-188MF-Nzz 20 0, , MF khz PRBT-ECT-BBFS-194MF-Nzz 14 2, , MF khz PRBT-ECT-BBFS-200MF-Nzz 25, , , MF khz PRBT-ECT-BBFS-210MF-Nzz 18 1, , MF khz PRBT-ECT-BBFS-218MF-Nzz 20 0, , MF khz PRBT-ECT-BBFS-224MF-Nzz 10 Eddyfi,
11 Eddy Current Array Tubing Technology Eddy current array (ECA) is the most advanced technique available to inspect non-ferrous tubing. The array configuration allows high resolution inspection without compromise on the pulling speed. ECA probes can be used to detect and size various types of defects such as corrosion, pitting, and cracking (circumferential and axial). Defects located near or under tube support plates or tubesheets can be easily detected with ECA probes. Typical ECA probes use multiple individual coils positioned in a specific pattern around the circumference of the probe. These coils are excited and read in a multiplexed sequence that allows full tube inspection without mutual influence between adjacent coils and still allowing a uniform sensitivity to localized defect whatever their position in the tube. Eddyfi s software, Magnifi, offers best-in-class C-scan representation. Advanced data processing and landmark detection are available to improve defect detection, localisation and characterisation. Sizing curves are available in C-scan to provide faster analysis and reporting. 11
12 DefHi Probe HIGHLIGHTS Improved mechanical design Heavy-Wall Option One-Pass Combination Bobbin plus Array Probe Sizing of Circumferential and Axial Cracks 1 Optimal Resolution and Uniform Sensitivity with Oval-Coil Technology 2 Uncompromised Durability (highly kink-resistant cable, replaceable centering devices) The DefHi probe is a high-definition, multiplexed eddy current probe designed for inspecting the non-ferromagnetic tubing found in condensers, feedwater heaters, and heat exchangers. It is especially efficient at detecting circumferential cracks at tube support plates and tubesheets (a major limitation of bobbin probes). The probe also detects and sizes usual defects such has wear, corrosion, pitting (even micro-pitting), and it will even detect stress corrosion cracking 1. The probe s multichannel design provides rotating probe performance at bobbin probe speed in a single pass. The DefHi probe provides a uniform and high-definition sensitivity for identification of defects in any orientation. Eddyfi s patent-pending DefHi probe thus represents the utmost in ECT tubing inspection performance. Our latest addition is a heavy wall (HW) frequency range option that allows inspection of thicker tubes or high-conductivity materials. This option contains 50% less coils but can be run at much lower frequencies. For available diameters and increments, see the Selection Guide on the next page. 1 Advanced option only 2 U.S. Patent Pending - Eddyfi, Inc. PRBT-DEFHI-TuV-wwwXX-Nzz MULTIPLEXER BODY CONFIGURATION OPTION ECTANE/PROBE RIGID/FLEX BOBBIN CIRCUM. AXIAL DIAMETER FREQ. (KHZ) POLY LENGTH 1 E R B C - 2 E R B C A Three-digit code represents probe diameter: e.g., 146 = 14,6 mm Contact us to verify availability of required diameter(s) HW: 4 60 khz LF: khz MF*: khz 05: 5 m (16 ft.) 15: 15 m (50 ft.) * MF maximum frequency is reduced to 400 khz with 15 m cable length. 12 Eddyfi,
13 SELECTION GUIDE DefHi PROBE DIAMETERS AND FREQUENCIES TUBE OUTSIDE DIAMETER Diameters TUBE WALL THICKNESS (BWG, MM, IN.) BWG mm 3,4 3,05 2,77 2,41 2,11 1,83 1,65 1,47 1,24 1,07 0,89 0,81 0,71 0,65 0,56 in ,70 mm (0.500 in.) ,87 mm (0.625 in.) ,05 mm (0.750 in.) ,22 mm (0.875 in.) ,40 mm (1.000 in.) MATERIAL Frequencies TUBE WALL THICKNESS (BWG, MM, IN.) BWG mm 3,4 3,05 2,77 2,41 2,11 1,83 1,65 1,47 1,24 1,07 0,89 0,81 0,71 0,65 0,56 in Brass (admiralty) HW HW HW LF LF LF LF LF Brass (70/30) HW HW HW LF LF LF LF LF Brass (85/15) HW HW HW LF LF LF LF Brass (95/5) HW HW HW HW LF LF Copper HW HW HW Copper-nickel (70/30) HW HW HW HW LF LF LF LF LF MF MF MF MF MF MF Copper-nickel (90/10) HW HW HW LF LF LF LF LF MF MF MF MF Copper-nickel (95/5) HW HW HW HW LF LF LF LF LF MF MF Inconel 600 LF LF LF LF LF MF MF MF MF MF MF call call call call Monel HW HW HW LF LF LF LF LF MF MF MF MF MF MF call Stainless steel 304/316 HW LF LF LF LF LF MF MF MF MF MF MF call call call Titanium 99% HW HW HW LF LF LF LF LF MF MF MF MF MF MF call Zirconium HW HW HW LF LF LF LF LF MF MF MF MF MF MF MF Total Number of Channels (Freq., Config.) PROBE DIAM. FREQ. HW LF MF CONFIG. BC BCA BC BCA BC BCA
14 14 Eddyfi,
15 Remote Field Technology Remote field testing is the best method for inspection of ferrous tubing. RFT has an equal sensitivity to ID and OD indications and can detect and size defects affecting tubing such as steam erosion, baffle cuts, and pitting. Several probe designs are available for wall loss measurement, pit sizing, and flaw detection hidden by a support plate. RFT is a through-transmission technique where the receiver coil senses the flux lines that cross tube walls twice. Detector coils are separated from the exciter coil by a distance equivalent to 2 to 3 times the tube outside diameter. Remote Field Testing is suitable for carbon steel such as SA-179, SA-214, boiler tubes, ferritic stainless steel (SS439), nickel, and other ferromagnetic materials. A special graphical representation of the RFT technique, called voltage plane, can be used for accurate and reliable analysis of absolute signals. In voltage planes, defects can be easily sized for depth and volume. Furthermore, voltage planes allow for discrimination against permeability variations. Eddyfi s software, Magnifi, offers best-in-class voltage plane implementation. It allows extrapolation of long and taper defects, easily stores and retrieves nominal tube signal, and simultaneously compensates for material variations for absolute and differential signals. 15
16 Single Driver Probe Standard HIGHLIGHTS Preamplifier in the probe head (30 db) Optimized for absolute signal analysis Uncompromised durability Highly kink resistant cable Low friction noise 19-Pin Amphenol connector Eddyfi s standard single driver probes set a new standard in durability. Also, since they produce a similar response from their driver and receiver coils, they are optimized for absolute signal analysis. Their attached cable is made with a strong, highly kink resistant nylon material. At 20,0 mm (0.787 in.) and above, the probe s body is made of advanced lightweight polymer. Below this diameter, probe bodies are offered with a stainless steel sleeve. These standard single-driver probes are particularly well-suited for the detection of most common defects (corrosion, erosion, wear, pitting) and for use in the ferromagnetic tubing found on feedwater heaters, heat exchangers, and pipings. For available diameters and increments, see the Selection Guide on the next page. PRBT-RFT-SDST-wwwXX-Yzz CODE DIAMETER 090 9,0 mm ,0 mm ,0 mm ,0 mm ,0 mm CODE FREQUENCY IN HZ Min. Max. Central LF MF* HF * Typical frequency range POLY CODE N MATERIAL Nylon POLY CODE LENGTH m (65 ft) m (98 ft) 16 Eddyfi,
17 SELECTION GUIDE RFT - SDST PROBE DIAMETERS AND FREQUENCIES TUBE OUTSIDE DIAMETER Diameters TUBE WALL THICKNESS (BWG, MM, IN.) BWG mm 6,05 5,59 5,16 4,57 4,19 3,76 3,4 3,05 2,77 2,41 2,11 1,83 1,65 1,47 1,24 in ,70 mm (0.500 in.) ,87 mm (0.625 in.) ,05 mm (0.750 in.) ,22 mm (0.875 in.) ,40 mm (1.000 in.) ,75 mm (1.250 in.) ,10 mm (1.500 in.) ,80 mm (2.000 in.) MATERIAL Frequencies TUBE WALL THICKNESS (BWG, MM, IN.) BWG mm 6,05 5,59 5,16 4,57 4,19 3,76 3,4 3,05 2,77 2,41 2,11 1,83 1,65 1,47 1,24 in Carbon steel - A178, A179, A192, A214 LF LF LF LF MF MF MF MF MF MF MF MF MF MF MF Cast iron (gray) MF MF MF MF MF MF MF MF MF MF MF HF HF HF HF Ductile iron LF LF LF MF MF MF MF MF MF MF MF MF MF MF HF Nickel 200 MF MF MF MF MF MF MF MF MF MF MF MF MF HF HF Stainless Steel A268 TP439 MF MF MF HF HF HF HF HF HF HF HF HF HF HF HF Stainless Steel Duplex (2205), 3RE60 - A789 HF HF HF HF HF HF HF HF HF HF HF HF HF HF HF 17
18 Single Driver Probe Boiler HIGHLIGHTS Preamplifier in the probe head (30 db) Spring-loaded centering device Highly flexible design Uncompromised durability Highly kink resistant cable Waterproof 19-Pin Amphenol connector Eddyfi s single driver boiler probes come with a modernized spring-loaded centering device. Their design is waterproof and extremely flexible, to allow for easy, controlled travel along tight bends. Their attached cable is made with a strong, highly kink resistant nylon composite. Eddyfi s single driver boiler probes are offered in diameters corresponding to the most commonly found boiler tubes on the market. Custom probe diameters can also be provided to suit specific needs. These probes are particularly well-suited for the detection of most common defects (corrosion, erosion, wear, pitting) and for use in the ferromagnetic tubing found on boilers and pipings. For available diameters and increments, see the Selection Guide on the next page. PRBT-RFT-SDBL-wwwXX-Yzz CODE DIAMETER ,0 mm ,0 mm ,0 mm ,0 mm ,0 mm ,0 mm ,0 mm CODE FREQUENCY IN HZ Min. Max. Central LF* MF HF * Typical frequency range POLY CODE N MATERIAL Nylon POLY CODE LENGTH m (65 ft) m (98 ft) 18 Eddyfi,
19 SELECTION GUIDE RFT - SDBL PROBE DIAMETERS AND FREQUENCIES TUBE OUTSIDE DIAMETER Diameters TUBE WALL THICKNESS (BWG, MM, IN.) BWG mm 7,62 7,21 6,58 6,05 5,59 5,16 4,57 4,19 3,76 3,4 3,05 2,77 2,41 2,11 in ,10 mm (1.500 in.) ,80 mm (2.000 in.) ,50 mm (2.500 in.) ,20 mm (3.000 in.) ,90 mm (3.500 in.) MATERIAL Frequencies TUBE WALL THICKNESS (BWG, MM, IN.) BWG mm 7,62 7,21 6,58 6,05 5,59 5,16 4,57 4,19 3,76 3,4 3,05 2,77 2,41 2,11 in Carbon steel - A178, A179, A192, A214 LF LF LF LF LF LF LF MF MF MF MF MF MF MF Cast iron (gray) LF MF MF MF MF MF MF MF MF MF MF MF MF MF Ductile iron LF LF LF LF LF LF MF MF MF MF MF MF MF MF Nickel 200 LF LF LF MF MF MF MF MF MF MF MF MF MF MF Stainless Steel A268 TP439 MF MF MF MF MF MF HF HF HF HF HF HF HF HF Stainless Steel Duplex (2205), 3RE60 - A789 MF MF MF HF HF HF HF HF HF HF HF HF HF HF 19
20 Dual Driver Probe Standard HIGHLIGHTS Preamplifier in the probe head (30 db) Uncompromised durability Highly kink resistant cable Optimized for differential signal analysis Low friction noise 19-Pin Amphenol connector Eddyfi s standard dual driver probes set a new standard in durability. They are optimized for differential signal analysis and detection of defects close to tube support plates. Their attached cable is made with a strong, highly kink resistant nylon material. At 20,0 mm (0.787 in.) and above, the probe s body is made of advanced lighweight polymer. Below this diameter, the probe s body is offered with a stainless steel sleeve. These standard dual driver probes are particularly well-suited for the detection of most common defects (corrosion, erosion, wear, pitting) and for use in the ferromagnetic tubing found on feedwater heaters, heat exchangers, and pipings. For available diameters and increments, see the Selection Guide on the next page. PRBT-RFT-DDST-wwwXX-Yzz CODE DIAMETER ,0 mm ,0 mm ,0 mm ,0 mm ,0 mm CODE FREQUENCY IN HZ Min. Max. Central LF MF* HF * Standard frequency range POLY CODE N MATERIAL Nylon POLY CODE LENGTH m (65 ft) m (98 ft) 20 Eddyfi,
21 SELECTION GUIDE RFT - DDST PROBE DIAMETERS AND FREQUENCIES TUBE OUTSIDE DIAMETER Diameters TUBE WALL THICKNESS (BWG, MM, IN.) BWG mm 6,05 5,59 5,16 4,57 4,19 3,76 3,4 3,05 2,77 2,41 2,11 1,83 1,65 1,47 1,24 in ,87 mm (0.625 in.) ,05 mm (0.750 in.) ,22 mm (0.875 in.) ,40 mm (1.000 in.) ,75 mm (1.250 in.) ,10 mm (1.500 in.) ,80 mm (2.000 in.) MATERIAL Frequencies TUBE WALL THICKNESS (BWG, MM, IN.) BWG mm 6,05 5,59 5,16 4,57 4,19 3,76 3,4 3,05 2,77 2,41 2,11 1,83 1,65 1,47 1,24 in Carbon steel - A178, A179, A192, A214 LF LF LF LF MF MF MF MF MF MF MF MF MF MF MF Cast iron (gray) MF MF MF MF MF MF MF MF MF MF MF HF HF HF HF Ductile iron LF LF LF MF MF MF MF MF MF MF MF MF MF MF HF Nickel 200 MF MF MF MF MF MF MF MF MF MF MF MF MF HF HF Stainless Steel A268 TP439 MF MF MF HF HF HF HF HF HF HF HF HF HF HF HF Stainless Steel Duplex (2205), 3RE60 - A789 HF HF HF HF HF HF HF HF HF HF HF HF HF HF HF 21
22 Near Field Technology NFT Bobbin Probe Absolute / Differential HIGHLIGHTS Optimized for internal defect detection Uncompromised durability Stainless steel body Highly kink resistant cable 19-Pin Amphenol connector Eddyfi s near field bobbin probes are designed for inspection of the aluminum finned carbon steel tubes found in fin fan coolers. The coil configuration allows reliable detection of internal defects such as corrosion, erosion, pitting and axial cracking. The probe cable is made with a strong, highly kink resistant nylon material and the entire probe body is covered with a stainless steel sleeve for better durability. For available diameters and increments, see the Selection Table below. PRBT-NFT-BBAD-wwwXX-Nzz TUBE OD TUBE WT DIAMETER FREQUENCY POLY mm in. BWG mm in. CODE mm in. CODE RANGE CODE LENGTH PROBE PART NUMBER 12 2, , MF khz PRBT-NFT-BBAD-120MF-Nzz 19, , , MF khz PRBT-NFT-BBAD-130MF-Nzz 14 2, , MF khz PRBT-NFT-BBAD-130MF-Nzz 16 1, , MF khz PRBT-NFT-BBAD-140MF-Nzz 10 3, , MF khz PRBT-NFT-BBAD-170MF-Nzz 25, , , MF khz m (65 ft) PRBT-NFT-BBAD-180MF-Nzz 14 2, , MF khz m (98 ft) PRBT-NFT-BBAD-190MF-Nzz 16 1, , MF khz PRBT-NFT-BBAD-200MF-Nzz 10 3, , MF khz PRBT-NFT-BBAD-220MF-Nzz 31, , , MF khz PRBT-NFT-BBAD-230MF-Nzz 14 2, , MF khz PRBT-NFT-BBAD-250MF-Nzz 16 1, , MF khz PRBT-NFT-BBAD-250MF-Nzz 22 Eddyfi,
23 IRIS (Internal Rotary Inspection System - UT) This inspection technique relies on a transducer to generate an ultrasonic pulse oriented parallel to the axis of the tube (flooded with water beforehand). Ultrasound waves are reflected by a mirror and propagate towards the tube outer wall: they are partially transmitted inside the ID wall and eventually reflected by the OD. Knowing the ultrasonic velocity of the tube material, we can assess the wall thickness using the time-of-flight difference between the two surfaces. Water circulation is rotating the mirror, ensuring the whole tube is inspected. IRIS is particularly versatile, as it is suitable for ferrous and non-ferrous materials and allows detection of corrosion, pitting, and thinning on a wide range of tube diameters and wall thicknesses. 23
24 IRIS Kit PART NUMBER IRIS-KIT-FUL DESCRIPTION IRIS complete probe kit including 2 turbines, 4 centering devices, 3 transducers, 4 cables ( 20 m ), flood tube adaptor, and repair kit. (pump and filter unit sold separately) IRIS Accessories Page 27 Transducers Page 25 Turbines Page 25 Centering devices and cables Page 26 IRIS Accessories Page Eddyfi,
25 TRANSDUCERS AND TURBINES Transducers PART NUMBER PRBT-IRIS-TD-10M-254 PRBT-IRIS-TD-15M-254 PRBT-IRIS-TD-20M-254 PRBT-IRIS-TD-10M-381 PRBT-IRIS-TD-15M-381 PRBT-IRIS-TD-10M-508 PRBT-IRIS-TD-15M-508 DESCRIPTION 10 MHz IRIS transducer, 25,4 mm focal length 15 MHz IRIS transducer, 25,4 mm focal length 20 MHz IRIS transducer, 25,4 mm focal length 10 MHz IRIS transducer, 38,1 mm focal length 15 MHz IRIS transducer, 38,1 mm focal length 10 MHz IRIS transducer, 50,8 mm focal length 15 MHz IRIS transducer, 50,8 mm focal length Turbines HIGHLIGHTS Unequalled rotation speed No trapped air bubbles Easy maintenance Eddyfi s IRIS turbines are engineered to leverage the Ectane s impressive acquisition rate and deliver optimal results for a wide range of rotation speeds, up to 120 revolutions per seconds. The unique mechanical design significantly reduces the formation of bubbles and allows smooth operation for successful ultrasonic examinations. Turbines are available in two sizes, 12 mm (0.47 in) and 17 mm (0.67 in). PART NUMBER PRBT-IRIS-TB-120 PRBT-IRIS- DESCRIPTION IRIS turbine, 12,0 mm diameter IRIS turbine, 17,0 mm diameter 25
26 CENTERING DEVICES AND CABLES Centering devices Tulip Design (XS, SM) HIGHLIGHTS Easily adjustable No spring sensation Good wear resistance Easy maintenance The polymer centering tulip design ensures ease of sliding and maximum durability in a compact size. Each centering tulip is screwed in the main rod, which prevents back-and-forth spring sensation (snap-back). This design is available in two sizes (XS and SM) which cover tube ID ranging from 11,4 mm (0.45 ) to 25,4 mm (1.0 ). Spring-loaded arms (SM, MD, LG) HIGHLIGHTS Linked arms for better centering Self-contained Fast and simple assembly Easy maintenance These centering devices have two sets of springloaded arms linked together in both directions to ensure perfect centering with 3 points of contact. The centering device is made to be self-contained and removable from the shaft without loss of components or pressure in the arms. This design is available in three sizes (SM, MD and LG) which cover tube ID ranging from 18,0 mm (0.70 ) to 76,2 mm (3.0 ). The LG centering device is delivered with the flexible shaft which allows the inspection of bended tubes. PART NUMBER PRBT-IRIS-CDXS PRBT-IRIS-CDSM PRBT-IRIS-CDSM-SLA PRBT-IRIS-CDMD PRBT-IRIS- DESCRIPTION IRIS extra small centering device (11,4 mm 18,0 mm) IRIS small centering device (18,0 mm 25,4 mm) IRIS small centering device (18,0 mm 25,4 mm) with spring-loaded arms IRIS medium centering device (23,0 mm 42,0 mm) with spring-loaded arms IRIS large centering device (38,1 mm 76,2 mm) with spring-loaded arms Cables PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION PRBT-IRIS-CBL-N15 PRBT-IRIS-CBL-N20 IRIS nylon cable, diameter 7,9 mm (5/16 in.), 15 m long IRIS nylon cable, diameter 7,9 mm (5/16 in.), 20 m long PRBT-IRIS-CBL-N30 PRBT-IRIS-CBL-BNC IRIS nylon cable, diameter 7,9 mm (5/16 in.), 30 m long IRIS BNC cable, 3 m long 26 Eddyfi,
27 IRIS ACCESSORIES PART NUMBER DESCRIPTION PRBT-IRIS-WPFT-120 IRIS submersible water pump and filter unit (120 V) PRBT-IRIS-WPFT-220 IRIS submersible water pump and filter unit (220 V) PART NUMBER PRBT-IRIS-FLOOD DESCRIPTION IRIS flood tube adaptor (2 sizes) PART NUMBER PRBT-ENCODER DESCRIPTION Cable encoder for tubing probe, includes fixtures for the IRIS flood tube adaptor and 4 m of cable Eddyfi's encoder allows accurate reporting of defect positions along the tubes by monitoring the movement of the probe. The reliable and simple-to-use encoder mechanism offers superior precision compared to traditional landmarks. 27
28 SELECTION GUIDE IRIS TUBE OUTSIDE DIAMETER TUBE WALL THICKNESS (BWG, MM, IN.) BWG mm 6,05 5,16 4,19 3,4 2,77 2,11 1,65 1,24 in ,87 mm (0.625 in.) ,05 mm (0.750 in.) ,22 mm (0.875 in.) ,40 mm (1.000 in.) 31,75 mm (1.250 in.) 38,10 mm (1.500 in.) 50,80 mm (2.000 in.) 63,50 mm (2.500 in.) 76,20 mm (3.000 in.) CDXS TB-120 TD-10M-254 CDSM TD-10M-381 CDMD TD-10M-381 CDMD TD-10M-381 TD-10M-508 TD-10M-508 CDXS TB-120 TD-10M-254 CDSM TD-10M-381 CDMD TD-10M-381 CDMD TD-10M-381 TD-10M-508 TD-10M-508 CDXS TB-120 TD-10M-254 CDXS TB-120 TD-10M-254 CDSM TD-10M-381 CDMD TD-10M-381 TD-10M-508 TD-10M-508 TD-10M-508 CDXS TB-120 TD-15M-254 CDXS TB-120 TD-15M-254 CDMD TD-15M-381 CDMD TD-15M-381 TD-15M-508 TD-15M-508 TD-15M-508 CDXS TB-120 TD-15M-254 CDXS TB-120 TD-15M-254 CDSM TD-15M-381 CDMD TD-15M-381 CDMD TD-15M-381 TD-15M-508 TD-15M-508 TD-15M-508 CDXS TB-120 TD-15M-254 CDXS TB-120 TD-15M-254 CDSM TD-15M-381 CDMD TD-15M-381 CDMD TD-15M-381 TD-15M-508 TD-15M-508 TD-15M-508 CDXS TB-120 TD-20M-254 CDXS TB-120 TD-20M-254 CDXS TB-120 TD-20M-254 CDSM TD-20M-381 CDMD TD-15M-381 CDMD TD-15M-381 TD-15M-508 CDXS TB-120 TD-20M-254 CDXS TB-120 TD-20M-254 CDXS TB-120 TD-20M-254 CDSM TD-20M Example: CDSM: Centering Device - Small : Turbine - 17,0 mm TD-15M-254: Transducer 15 MHz, 25,4 mm focal length 28 Eddyfi,
29 CABLES & ADAPTERS Cables for Detachable Probes PART NUMBER PRBT-ECT-CBL-095-N15 PRBT-ECT-CBL-095-N20 PRBT-ECT-CBL-095-N30 DESCRIPTION Premium ECT Nylon cable for detachable bobbin probes, diameter 9,5 mm (3/8 in.), 15 m long Premium ECT Nylon cable for detachable bobbin probes, diameter 9,5 mm (3/8 in.), 20 m long Premium ECT Nylon cable for detachable bobbin probes, diameter 9,5 mm (3/8 in.), 30 m long Adapters PART NUMBER DESCRIPTION PRBT-ADAPT-41x4 ECT Bobbin probe adaptor 41-pin Amphenol male to 4-pin Amphenol female PRBT-ADAPT-41x4&4 Dual ECT Bobbin probe adaptor 41-pin Amphenol male to 2 x 4-pin Amphenol female PRBT-ADAPT-41xAC Air Conditioning (AC) probe adaptor 41-pin Amphenol male to 2 x 4-pin Amphenol female PRBT-ADAPT-41x36 Probe adaptor 41-pin Amphenol male to 36-pin Amphenol female PRBT-ADAPT-41x6 ECT bobbin probe adaptor 41-pin Amphenol male to 6-pin Jaeger male (switchable) PRBT-ADAPT-19x3&6 RFT probe adaptor 19-pin Amphenol male to 3-pin and 6-pin Amphenol female PRBT-ADAPT-19x5&6 RFT probe adaptor 19-pin Amphenol male to 5-pin ITT Canon and 6-pin Amphenol female PRBT-ADAPT-19x3&5&6 RFT universal probe adaptor 19-pin Amphenol male to 5-pin ITT Canon, 3-pin and 6-pin Amphenol female with 15 db preamplifier PRBT-ADAPT-19x8 MFL probe adaptor 19-pin Amphenol male to 8-pin Amphenol female 29
30 SURFACE ARRAY AND TUBE INSPECTION SYSTEM The Ectane is a new kind of no-compromise, high-performance inspection instrument with a strong bent on usability. Ectane is a field-ready multi-technology surface and tube inspection instrument. Ectane instruments have been sold in more than 30 countries over 6 continents, and in all target markets including power generation, oil & gas, aerospace, mining, and research labs and universities. Sales have virtually been split between surface applications and tube inspections. Ectane now ships in all configurations including the Internal Rotating Inspection System (IRIS) technology option. In many ways, we believe that the Ectane redefines the potential of electromagnetic technologies for tube NDT inspections. Small and Light Key to the Ectane is the form factor and packaging. The instrument is compact, at roughly 610 in 3 (10 liters). Its 100% magnesium alloy casing comes in at less than 15 lb (5,9 kg) (with batteries and multiplexer). Such a light instrument does not need to be carried in a backpack or some kind of trolley; you can simply carry it in your hand. Sealed Enclosure With its rugged and completely sealed enclosure, you can use the Ectane in the world s most inhospitable inspection environments, be it a nuclear contaminated area or a highly dusty environment. Inspection Flexibility The Ectane provides new features that will add flexibility to your inspection programs. The plug-and-play connectivity of the instrument and the self-calibration tool can all help increase the productivity and general efficiency of your team. The instrument s two batteries can be used as your main power source, or as backup, should power from the outlet be interrupted during the acquisition. 30 Eddyfi,
31 ADVANCED EDDY CURRENT DATA ACQUISITION AND ANALYSIS SOFTWARE Eddyfi presents Magnifi, the most comprehensive, and reliable acquisition and analysis software for multi-technology surface and tube inspections. Magnifi is considered the preferred solution for mission-critical inspections that demand data storage and advanced analysis. Compatibility Legacy Magnifi can drive the Ectane as well as TC7700 and MS5800 instruments. Magnifi reads back most data files acquired by MS5800 and TC7700 product line instruments and setup files created with ECVision software. Magnifi is also compatible for dual use and mixed-technology inspections with Zetec s UltraVision. It even exports tube data in tubesheet mapping software such as TubePro, CARTO, or TSD -compatible formats. Forward-thinking Magnifi is Windows XP-/Windows 7-compatible (32- and 64-bits) and offers three independent but perfectly integrated operating modes: setup, acquisition, and analysis. The program provides the detailed features and specific tools required for advanced array technology, RFT, and IRIS. It also provides detailed and customizable reporting features that can be matched to a variety of inspection needs and environments. Finally, Magnifi is fully supported, with a SDK program, a full-fledged customization program, technical support, user documentation, and training. So long BootP! An innovation of particular interest is Magnifi s plug-and-play connectivity with Ectane. The days of BootP voodoo sessions are gone. Magnifi also provides options for hardware keys and PC-dedicated software keys. TubePro This is the latest generation of 2D and 3D heat exchanger tube mapping software program. It is designed for inspection, testing, data management, tracking and reporting for the NDE/NDT industry. Eddyfi has partnered with ISS because we share a philosophy of easy to learn and simple to use. Despite is apparent simplicity, TubePro allows for advanced reporting, automated 3D visualization and rapid tube map creation. The use of fully customizable drawing and report templates along with automated 2D and 3D defect data import ensures fast, accurate and consistent reporting throughout any organization. TubePro s user interface and reports can easily be translated into any language. Version 4 also supports multiple drawings, corrosion projections, multiple inspection reports, boiler drawings, 3D hairpin and multiple connected U-Tube sections and more. 31
32 eddyfi.com Disclaimer The information in this document is considered accurate as of its publication. Actual products may differ from those presented herein. Eddyfi NDT, Inc., Eddyfi, Ectane, DefHi and Magnifi, along with the associated logos, are trademarks or registered trademarks of Eddyfi NDT, Inc. You must obtain written consent from Eddyfi before using any of these marks. Other trade names and trademarks present appear with the permission of their respective owners, or appear under principles of fair use or nominal use. Unless otherwise noted, by using a third party s trademark or trade name, we do not intend to suggest any affiliation with, or endorsement of such third party or its products or services, and we hereby expressly disclaim any such affiliation or endorsement. Eddyfi reserves the right to change, without notice, product offerings or specifications. Printed in Canada. 06/2013.
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