Innogaz Electrofusion Systems
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1 Tapping Tees, Saddles Couplings K TEC 17 EF Box PE - Pipe Peelers PE Pipe Split Peelers Light Weight Battery Box Pipe Cutters Alignment Clamps and Accessories Shannon EF Box Posistar Alignment Clamps Alignment Bar Clamps Port-A-Fuse III Battery Box
2 Couplings Couplings 0.5 CTS through 12" IPS Original # Description New Part # /2" CTS /2" IPS /4" IPS " CTS " IPS /4" CTS /4" IPS " IPS " IPS " IPS " IPS " IPS " IPS " IPS Reducer Couplings " CTS x 1/2" CTS " CTS x 3/4" IPS " CTS x 1" IPS " CTS x 1-1/4 CTS /4" IPS x 2 IPS " IPS x 3" IPS Elbows /4" IPS 90 Degree " IPS Coupling with Tee Outlet /2" CTS /4" IPS /4" IPS " IPS
3 Tapping Tees Low Volume Tees Original # Description New Part # /4" IPS x 1/2" CTS /4" IPS x 1" CTS /4" IPS x 1/2" IPS /4" IPS x 3/4" IPS /4" IPS x 1" IPS /2" IPS x 1" CTS " IPS x 1/2" CTS IPS x 1 CTS " IPS x 1/2" IPS " IPS x 3/4" IPS " IPS x 1" IPS " IPS x 1/2" CTS " IPS x 1" CTS " IPS x 1/2" IPS " IPS x 3/4" IPS " IPS x 1" IPS " IPS x 1/2" CTS " IPS x 1" CTS " IPS x 1/2" IPS " IPS x 3/4" IPS " IPS x 1" IPS ** " IPS x 1/2" CTS ** " IPS x 1" CTS ** " IPS x 1/2" IPS ** " IPS x 3/4" IPS ** " IPS x 1" IPS ** " IPS x 1/2" CTS ** " IPS x 1" CTS ** " IPS x 1/2" IPS ** " IPS x 3/4" IPS ** " IPS x 1" IPS ** No Undersaddle - Optional Belt Cutter Punch Size: 0.79
4 Tapping Tees Medium Volume Tees " IPS x 1-1/4" IPS ** " IPS x 2" IPS " IPS x 1-1/4" IPS ** " IPS x 2" IPS " IPS x 1-1/4" IPS ** " IPS x 2" IPS " IPS x 1-1/4" IPS " IPS x 1-1/4" IPS ** Butt Fused 1.25" x 2" Transition Fitting Cutter Punch Size 1.25" High Volume Tapping Tees " IPS x 2" IPS " IPS x 2" IPS " IPS x 2" IPS Cutter Punch Size 1.81 Branch Saddles " IPS x 2" IPS " IPS x 2" IPS " IPS x 4" IPS " IPS x 4" IPS Repair Saddles " IPS " IPS " IPS H.V.T.T., B.S., & R.S., PE Underclamps " P.E. Underclamp " P.E. Underclamp Nuts & Bolts for 4 Undersaddle Nuts & Bolts for 6 Undersaddle
5 Nylon Belt Straps for L.V.T.T. & M.V.T.T " IPS Belt Strap " IPS Belt Strap " IPS Belt Strap " IPS Belt Strap Nylon Belt Strap for High Volume Fitting " IPS H.V. Belt Strap " IPS H.V. Belt Strap " IPS H.V. Belt Strap Belts can be used ten times for fusion of High Volume Fittings. Connectors ( Sold in set of 2X) Part Number Description Connector Innogaz and Friatec (Twist Lock) 4mm Connector Innogaz and Friatec (Push Type) 4mm Connector for Central and Uponor (Twist Lock) 4.7mm Connector for Central and Uponor (Push Type) 4.7mm Connector for Central (Twist Lock) 3mm Connector for Central (Push Type) 3mm
6 Kerotest Split Peeler Part Number Size / 4 inch IPS inch IPS inch IPS inch IPS inch IPS inch IPS General Guidelines: Follow general workplace safety instruction, Always clean the pipe prior to peeling. Make sure there is no dirt or any other debris on the pipe section to be peeled. Always keep the split peeler in good working order by cleaning it after each use. Store the peeler in a proper manner to prevent d blade and mechanism to ensure a long life time. Compressed air may be useful in removing dirt from the moving parts. Factors such as dirt can reduce the lifetime of the cutting blade, and it may have to be replaced. Operating the Tool Caution! Be aware the cutting blade is sharp and can cause injury if handled improperly! Warning! The warning, caution, and instructions discussed in this manual cannot cover all possib and situations that may occur. It must be understood by the operator that common sense and caut factors which cannot be built into this product, but must be supplied by the operator. 1. Open the peeler and place it over the pipe section to be peeled, observing the position of the cutting blade on the pipe. 2. Tighten the thumb screw to the stop to securely attach the peeler to the pipe. You may want to use your thumb to compress the spring on the thumb screw as indicated. 3. Turn the peeler in the direction indicated by the arrow on the housing. The peeler is self feeding and will move in the direction indicated on the picture. 4. Continue turning the peeler until an adequate length of pipe has been peeled. 5. Open the peeler by loosening the thumb screw and remove it from the pipe.
7 Kerotest Pipe Surface Peeler OPERATING INSTRUCTIONS FOR PLASTIC PIPE SURFACE PEELER 1. Push pipe end to be peeled onto the guide pin 2. Using the blade release lever, pull the cutting blade back 3. Turn peeler a few revolutions, until the end of the pipe is in the middle of the cutting blade 4. Release the blade release lever, and continue to turn the peeler until the stop is reached and the blade does no longer cut into new material 5. To prevent scoring of the peeled surface, depress the blade release lever to pull the cutting blade back, and remove the peeler from the pipe 6. Thread guide pin back to original position Part Number Description " CTS " IPS " IPS " CTS " IPS /4" IPS " IPS Replacement Blade
8 Kerotest Tapping Tee Outlet Peeler OPERATING INSTRUCTIONS 1. Push peeler onto the outlet tapping tee 2. Turn peeler a few revolutions, until the peeler bottoms out against tee outlet Removes oxidation layer from tapping tee for electrofusion. Solid construction, easy to use. HSS cutting blade; can be changed easily. Part Number Description " CTS " IPS " IPS " CTS " IPS /4" IPS Replacement Blade
9 Alignment Clamps and Accessories Inline Pipe Clamps /2" CTS " CTS /4" CTS /2" IPS /4" IPS " IPS " IPS x 1" CTS /4" IPS /2" IPS " IPS Service Line IPS x 1-1/4 IPS Kerotest Alignment Bar Clamps /4" Barclamp " Barclamp " Barclamp " Barclamp " Barclamp " Barclamp
10 Metal Reusable Underclamps for Tap Tees, Branch & Repair Saddles Reusable Chain Clamp for LV and MVTT Reusable Chain Clamp for LV and MVTT Reusable Chain Clamp for LV and MVTT Reusable Chain Clamp for LV and MVTT Reusable Chain Clamp for LV and MVTT Reusable Chain Clamp for HVTT, BS, RS Reusable Chain Clamp for HVTT, BS, RS Reusable Chain Clamp for HVTT, BS, RS
11 Posistar Alignment Clamps POSISTAR are mechanical clamps that permit the handling, tightening, and alignment of pipe ends. These clamps are suitable for diameters up to 8". Posistar Alignment Clamps POSISTAR 2-8" Complete, contains: 4 Stars 4 Straps 1 Aluminum Bar (long) K-Derivation Angle Joint Spare Star Spare Aluminum Large Bar Spare Aluminum Short Bar Extension, 2-8", contains: 2 Straps 2 Stars 1 K-Derivation 1 Aluminum Bar (short) 1 Aluminum Bar (long) Spare Belt " POSISTAR Belt Replacement Assembly " POSISTAR
12 Pipe Cutters and Accessories QUIK-CUT Polyethylene Pipe Cutters Get a smooth square cut every time Now, a new easy simple way to cut plastic pipe. The Quik-Cut Polyethylene Pipe Cutter uses a ratchet drive principle for easy operation. Designed for long field service, it's rugged construction guarantees a smooth square cut every time. No rough edges to cause leaking joints. Ideal for use by service crews and for field applications. Part Number For Pipe Sizes Replacement Blade Part Number /2 in CTS thru 1-1/4 in IPS /2 in CTS thru 2 in IPS Tools Perforating Tool Kit with Caps for LV and MV Tees Perforating Tool for Low Volume Tapping Tees Perforating Tool (For Low Volume and Medium Volume Tapping Tees) T-Wrench for High Volume Tees (Not Shown) Socket Tool for High Volume Tees (Not Shown) Other Accessories L.V.T.T. Test Cap Assembly M.V.T.T Test Cap Assembly H.V.T.T Test Cap Assembly Safety Caps Service Tees (LV) Safety Caps Service Tees (MV)
13 MANUFACTURED AND SERVICED IN U.S.A. "SHANNON" UNIVERSAL BARCODE ELECTROFUSION CONTROLLER Sales Kerotest Manufacturing Corp Second Avenue Pittsburgh, PA Phone: Fax: Service E. F. Tchnologies 119B Sandy Drive Newark, DE Phone: Fax: Control Boxes Part Number Description Shannon With Barcode & Self Regulation Shannon With Barcode Only Weight 48 pounds MAIN FEATURES Dimensions (Mounted In Case) Length 21", Width 16", Height 9" Display 4 line (LCD) with LED backlight and replaceable display shield Cable One integrated output cable for barcode and self-regulation, output cable is field replaceable and remains flexible in freezing weather Memory Fusion cycle memory for over 6000x fusions Carrying Case Rugged hard shell case with storage room inside Accurate Resistance Measurement Ensures fitting being used matches the fitting on scanned barcode Voltage Range Tolerates wide range volts, Hz in both sine and square wave (works with old square wave inverters), Voltage: 115V+ 15%, Single Phase: 120/V 50/60Hz Manufactured And Serviced In U.S.A.
14 K TEC - 17 TRANSFORMERLESS LIGHT WEIGHT ELECTROFUSION CONTROL BOX Sales Kerotest Manufacturing Corp Second Avenue Pittsburgh, PA Phone: Fax: Service E. F. Tchnologies 119B Sandy Drive Newark, DE Phone: Fax: SPECIFICATIONS 1. Weight 17 pounds 2. Cable ( 12 foot length ) Barcode output cable with light pen 3. Carry Case Plastic Pelican case ( 18 L x 14 W x 7 H ); Shock resistance in all three planes 4. Fusion Modes Capable of electrofusion in Barcode and Manual modes 5. Fusion Capabilities Tapping Tees, Branch and Repair Saddles (Low, Medium, High) (All Sizes) Couplings: (Innogaz Brand) Sizes 1/2 CTS up through 6 IPS (Max.) (*See option for 8 and larger 6. Display 4 line 20 characters (LCD) with LED backlight and replaceable display shield 7. Electrical Enclosure All welded meta;, powder coated and splash proof per IP Accurate Resistance Measurement Ensures fitting being used matches the fitting on scanned barcode label FEATURES OF K TEC - 17 The K TEC 17 AC electrofusion processor weighing 17 pounds is capable of providing up to 80 amps of current to an electrofusion fitting. The fact that there isn t a transformer inside the control box means that the output current of the processor is limited by the output capability of the generator power supply. Since most generators used in the field have 30 amp circuit breakers, the K TEC 17 electrofusion processor unit has a practical output limit of roughly 30 amps.
15 *OPTIONAL EXTERNAL TRANSFORMER for 8 IPS up through 24 COUPLINGS This transformer can only be used with the K TEC 17 transformerless processor. It is designed to increase the practical limit of the processor to 80 amps rather than 30 amps. Simply plug the transformer into the processor and start a fusion. The weight of the transformer is 30 pounds. K TEC - 17 WITH OPTION TRANSFORMER
16 PORTAFUSE LIGHT WEIGHT Sales Kerotest Manufacturing Corp Second Avenue Pittsburgh, PA Phone: Fax: Service E. F. Tchnologies 119B Sandy Drive Newark, DE Phone: Fax: FEATURES 1. Weight 16 pounds 2. Battery Pack Two Milwaukee 28V Lithium 10N with Battery Power Level Indicator 56 volt, 3 amp/hour. Recharge time: Full charge 1 hour per battery. 3. Battery Charger Stand alone, included in base package 4. Cable ( 12 foot length ) Field replaceable, Barcode with Light Pen 5. Carry Case Plastic Pelican case ( 16 L x 12 W x 7 H ) 6. Electrical Enclosure All welded metal, powder coated, and splash proof per IP Display 4 line 20 characters (LCD) with LED backlight and replaceable display shield 8. Safety Disconnect Automatically disconnects power if error occurs 9. PORTAFUSE LW is capable of elctrofusion in Barcode and Manual input modes Universal Electrofusion Controller is suitable for fusing all sizes:tapping Tees, Branch and Repair Saddles (Low, Medium, High Volume). Couplings: Sizes 1/2 CTS up through 2 IPS (Max.)
17 KEROTEST PORTAFUSE LW BATTERY FUSIONS FITTING DESCRIPTION MAXIMUM NUMBER OF FUSIONS BY FITTING TYPE EXPECTED WITH FULLY CHARGED BATTERY FITTING DESCRIPTION MAXIMUM NUMBER OF FUSIONS BY FITTING TYPE EXPECTED WITH FULLY CHARGED BATTERY Low Volume Tapping Tee Couplings 1-1/4 IPS 50 1/2" CTS /2 IPS 20 1/2" IPS 90 2" IPS 20 3/4" IPS 40 3" IPS 20 1" CTS 35 4" IPS 20 1" IPS 30 6" IPS /4" IPS 15 8" IPS /4" CTS 35 2" IPS 7 Medium Volume Tapping Tee Reducers 2" IPS 20 1" CTS x 1/2" CTS 65 3" IPS 20 1" CTS x 3/4" IPS 40 4" IPS 15 1" IPS x 1" CTS 40 6" IPS /4" CTS x 1" CTS 25 8" IPS 15 2" IPS x 1-1/4" IPS 10 High Volume Tapping Tee/ Branch and Repair Saddle EF Tees / Couplings 4" IPS 4 1/2" CTS 100 6" IPS 3 3/4" IPS 40 8" IPS 3 1-1/4" IPS 10 2" IPS 7 *Numbers based at ambient temperature of 70 F
18 Port-A-Fuse III Sales Kerotest Manufacturing Corp Second Avenue Pittsburgh, PA Phone: Fax: PORTAFUSE III AC/DC MODEL WITH TRANSFORMER Service E. F. Tchnologies 119B Sandy Drive Newark, DE Phone: Fax: STANDARD UNIT SPECIFIC REQUIREMENTS 1. Carry Case Plastic Pelican 1550 (Color Yellow). Dimensions: 12"L X 16"W X 9"H 2. Electrical Enclosure All welded metal, powder coated, and splash proof per IP Battery Pack 48 volt, 7-amp/hour, rechargeable overnight 4. Display 4 line 20 characters (LCD) backlight and replaceable display shield 5. Safety Disconnect Automatically disconnects power if error occurs 6. Battery Charger Stand-alone, included in base package 7. Cable (12 ft. length) Field replaceable, cables available; combination Self-Regulating/Barcode with Barcode Pen, Bar Code with Pen. 8. Carry Case Will close completely for transport or storage without disconnecting cable 9. Calibration/Service Interval 2 years, barring apparent abuse OPTIONS FOR PAF III 1. AC Adapter Converts PAF III DC Battery Unit to AC capabilities. PAF III unit with AC Adapter has the capability to electro-fuse ALL SIZES of Service Tees and Couplings from 1/2" CTS through 18" IPS. Standard PAF III DC Battery units can be upgraded anytime to AC capabilities. 2. AC Transformer comes complete with 6 foot cable that connects to the PAF III controller
19 MANUFACTURED AND SERVICED IN U.S.A. "DANIELLE" UNIVERSAL BARCODE ELECTROFUSION CONTROLLER Sales Kerotest Manufacturing Corp Second Avenue Pittsburgh, PA Phone: Fax: Service E. F. Tchnologies 119B Sandy Drive Newark, DE Phone: Fax: Control Boxes Part Number Description Danielle Universal Barcode MAIN FEATURES Weight 48 pounds Dimensions (Mounted In Case) Length 21", Width 16", Height 9" for shock resistance in all three planes Display 4 line (LCD) with LED backlight and replaceable display shield Cable Barcode output cable with light pen 12 foot length Control Panel Is recessed 3" into a rugged hard shell case, which allows adequate storage space for cables and tools Accurate Resistance Measurement Ensures fitting being used matches the fitting on scanned barcode Voltage Range Tolerates wide range volts, Hz in both sine and square wave (works with old square wave inverters), Voltage: 115V+ 15%, Single Phase: 120/V 50/60Hz Manufactured And Serviced In U.S.A.
20 ALDYL-A TAPPING TEE REPAIR KIT REPAIR KIT AND TOOLING FOR DUPONT ALDYL-A TAPPING TEES SCRAPPER / PEELER FOR DUPONT ALDYL-A TAPPING TEES PART NUMBER WITH HANDLES INSERT FIXTURE HOLDING TOOL PART NUMBER REPAIR KIT - PART NUMBER (includes EF Coupling, Plug and Insert
INNOGAZ ELECTROFUSION PRODUCTS KEROTEST MFG. CORP. DISTRIBUTOR for INNOGAZ ELECTROFUSION PRODUCTS in the U.S.A.
INNOGAZ ELECTROFUSION PRODUCTS KEROTEST MFG. CORP. DISTRIBUTOR for INNOGAZ ELECTROFUSION PRODUCTS in the U.S.A. KEROTEST MANUFACTURING CORP. 5500 SECOND AVENUE PITTSBURGH, PA 15207 PHONE: 412-521-5942
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