GPM. Argus. Module CANopen PLUS DIGITAL SERVO DRIVE FOR BRUSH & BRUSHLESS MOTORS

Transcription

1 DIGITAL SERVO DRIVE FOR BRUSH & BRUSHLESS MOTORS CONTROL MODES Profile Position-Velocity-Torque, Interpolated Position, Homing Indexer, Point-to-Point, PVT Camming, Gearing COMMAND INTERFACE CANopen ASCII and discrete I/O Stepper commands ±0V position/velocity/torque command PWM velocity/torque commandf Master encoder (Gearing/Camming) COMMUNICATIONS CANopen RS-232 RS-422 FEEDBACK Incremental Digital quad A/B encoder Analog Sin/Cos encoder Panasonic Incremental A Aux. encoder / encoder out Absolute SSI EnDat 2. & 2.2 Absolute A Tamagawa Absolute A Panasonic Absolute A Format Sanyo Denki Absolute A BiSS (B&C) Other Digital Halls Resolver (-R model) I/O DIGITAL 6 High-speed inputs 4 Opto-isolated inputs Motor over-temp input 4 High-speed outputs 4 Opto-isolated outputs Opto-isolated motor brake output I/O ANALOG Reference input, 2-bit SAFE TORQUE OFF (STO) SIL 3, Category 3, PL d DIMENSIONS: IN [MM] 3.0 x 2.40 x 0.92 [78.7 x 60. x 23.4] Model Ic Ip Vdc ~ R ~ ~ R ~90 R DESCRIPTION sets new levels of performance, connectivity, and flexibility. The operates as an CAN node using the CANopen protocol of DSP-402 for motion control devices. Supported modes include: Profile Position-Velocity-Torque, Interpolated Position Mode (PVT), and Homing. A wide range of absolute encoders are supported. Both isolated and high-speed non-isolated I/O are provided. For safety critical applications, redundant power stage enable inputs can be employed. P/N Rev 02 Page of 38

2 GENERAL SPECIFICATIONS PLUS Test conditions: Wye connected load: 2 mh line-line. Ambient temperature = 25 C. Power input = 55 Vdc MODEL (-R) (-R) OUTPUT CURRENT Peak Current 60 (42.4) 60 (42.4) Adc (Arms) Peak time Sec Continuous current 30 (2.2) 30 (2.2) Adc (Arms) Peak Output Power kw Continuous Output Power kw INPUT POWER HVmin to HVmax +9 to to +90 Vdc Ipeak Adc Icont Adc Aux HV +9 to +55 Vdc 2.5 W max Optional keep-alive power input when +HV is removed PWM OUTPUTS Type PWM ripple frequency DIGITAL CONTROL Digital Control Loops Sampling rate (time) PWM frequency Bus voltage compensation Minimum load inductance Resolution COMMAND INPUTS CANopen MOSFET 3-phase inverter, 6 khz center-weighted PWM carrier, space-vector modulation 32 khz Current, velocity, position. 00% digital loop control Current loop: 6 khz (62.5 µs), Velocity & position loops: 4 khz (250 µs) 6 khz Changes in bus or mains voltage do not affect bandwidth 250 µh line-line 2-bit capture of U & V phase currents Galvanically isolated from drive circuits Stand-alone mode Analog torque, velocity, position reference ±0 Vdc, 2 bit resolution Dedicated differential analog input Digital position reference Pulse/Direction, CW/CCW Stepper commands (4 MHz maximum rate) Quad A/B Encoder 2 M line/sec, 8 Mcount/sec (after quadrature) Digital torque & velocity reference PWM, Polarity PWM = 0% - 00%, Polarity = /0 PWM 50% PWM = 50% ±50%, no polarity signal required PWM frequency range khz minimum, 00 khz maximum PWM minimum pulse width 220 ns Indexing Up to 32 sequences can be launched from inputs or ASCII commands. Camming Up to 0 CAM tables can be stored in flash memory ASCII RS-232, 9600~5,200 Baud, 3-wire, RJ- connector DIGITAL INPUTS Number [IN,2,3,4,5,6] Digital, non-isolated, Schmitt trigger, 0. µs RC filter, 2 Vdc compatible, 0k pull-up to +5 Vdc Vt+ = 2.5~3.5 Vdc max, Vt- =.3~2.2 Vdc min, Vh = 0.7~.5 Vdc, SLI port MISO signal [IN7,8,9,0] Digital, opto-isolated, single-ended, ±5~30 Vdc compatible, bi-polar, with common return Rated impulse 800 V, Vin-LO 6.0 Vdc, Vin-HI 0.0 Vdc, Input current ±3.6 ±24 Vdc, typical Maximum working voltage with respect to ground: 32 Vdc [IN] Defaults as motor overtemp input on feedback connector, 24 Vdc max, programmable to other functions Other digital inputs are also programmable for the Motemp function 330 µs RC filter, 4.99k pull-up to +5 Vdc, Vt+ = 2.5~3.5 Vdc, VT- =.3~2.2 Vdc, VH = 0.7~.5 Vdc Functions All inputs are programmable, [IN] defaults to the Enable function and is programmable for other functions. ANALOG INPUT [AIN±] Differential, ±0 Vdc, 5 kω input impedance, 2-bit resolution Bandwidth (-3 db) of analog signal path: 4 khz, common-mode range -0 to +5 Vdc DIGITAL OUTPUTS Number 9 [OUT~4] Isolated, two-terminal SSR with W series resistor and 36 V Zener diode for driving inductive loads Ton = 5 ms 300 ma, Toff = 2 ms 300 ma Maximum working voltage with respect to ground: 32 Vdc, rated impulse voltage 800 Vdc [OUT5~8 ] High speed, SLI port MOSI, SCLK, & EN signals, 74AHCT25 line drivers; +5 Vdc tolerant Output current: ±25 ma ±5 Vdc [OUT9 BRAKE] Isolated, MOSFET, A max, external flyback diode required, Turn-ON & Turn-OFF delay 250 µs max GATE output can drive an external MOSFET for brakes requiring higher current Maximum working voltage with respect to ground: 32 Vdc, rated impulse voltage 800 Vdc Functions Default functions are shown above, programmable to other functions RS-232 PORT Signals Mode Protocol RS-422 PORT Signals Mode Protocol CAN PORT Signals Protocol RxD, TxD, Gnd in 6-position, 4-contact RJ- style modular connector, non-isolated Full-duplex, DTE serial communication port for drive setup and control, 9,600 to 5,200 baud Binary and ASCII formats A/Y(+), B/X(-), Gnd from ISL32455 tranceiver, optically isolated Half-duplex, RS-422 slave, 9,600 to kbps Binary and ASCII formats CAN_H, CAN_L, CAN_GND, optically isolated, max working voltage with respect to signal ground: 32 Vdc CANopen Device Profile DSP-402 over CANopen (CoE) NOTES:. Brake output [BRAKE] is programmable as motor brake, or as general purpose digital output. 2. When STO feature is used, the 24V power supply must be a SELV or PELV type with the maximum output voltage limited to 60 Vdc or lower. P/N Rev 02 Page 2 of 38

3 GENERAL SPECIFICATIONS PLUS DC OUTPUTS Number Ratings ma thermal and overload protected SAFE TORQUE OFF (STO) Function Standard Safety Integrity Level Inputs Type Input current (typical) Response time Muting Reference PWM outputs are inactive and current to the motor will not be possible when the STO function is activated Designed to IEC-6508-, IEC , IEC , ISO SIL 3, Category 3, Performance level d 2 two-terminal: STO-IN+,STO-IN-, STO-IN2+, STO-IN2- Opto-isolators, 24V compatible, Vin-LO 6.0 Vdc or open, Vin-HI 5.0 Vdc, STO-IN:.2 ma, STO-IN2:.2 ma 2 ms from Vin 6.0 Vdc to interruption of energy supplied to motor An internal current source wired to STO inputs will mute (bypass) the STO function Copley GEM & STO Manual PROTECTIONS HV Overvoltage -055 models +HV >= 55 Vdc Drive outputs turn off until +HV < 55 Vdc HV Undervoltage -055 models +HV <= 9 Vdc Drive outputs turn off until +HV > 8 Vdc HV Overvoltage -090 models +HV > 90 Vdc Drive outputs turn off until +HV 90 Vdc HV Undervoltage -090 models +HV < 4 Vdc Drive outputs turn off until +HV 4 Vdc Drive over temperature Heat plate > 70 C. Drive outputs turn off Short circuits Output to output, output to ground, internal PWM bridge faults I 2 T Current limiting Programmable: continuous current, peak current, peak time Motor over temperature Digital inputs programmable to detect motor temperature switch Feedback Loss Inadequate analog encoder amplitude or missing incremental encoder signals MECHANICAL & ENVIRONMENTAL Size mm [in] 3.0 x 2.40 x 0.92 [78.7 x 60. x 23.4] Weight 4.2 oz (20 g) without heatsink Ambient temperature 0 to +45 C operating, -40 to +85 C storage Humidity 0 to 95%, non-condensing Vibration 2 g peak, 0~500 Hz (sine), IEC Shock 0 g, 0 ms, half-sine pulse, IEC Contaminants Pollution degree 2 Environment IEC68-2: 990 Cooling Heat sink and/or forced air cooling required for continuous power output Altitude 2000 m (6560 ft) per IEC AGENCY STANDARDS CONFORMANCE Standards and Directives Functional Safety IEC 6508-, IEC , EN (ISO) 3849-, EN (ISO) , IEC Reference: Copley GEM & STO Manual Electrical Safety Directive 204/35/EU (Low Voltage) UL , IEC EMC Directive 204/30/EU IEC IEC SEMI F Restriction of the Use of Certain Hazardous Substances () Directive 20/65/EU ( II) Approvals UL and cul recognized component to: UL UL Functional Safety Certification to: IEC 6508-, ISO 3849-, IEC P/N Rev 02 Page 3 of 38

4 GENERAL SPECIFICATIONS PLUS FEEDBACK Incremental encoders: Digital Incremental Encoder HALLS Analog Incremental Encoder Absolute encoders: Quadrature signals, (A, /A, B, /B, X, /X), differential (X, /X Index signals not required) MAX3097 differential line receivers for A, B and X, 5 MHz maximum line frequency (20 M counts/sec) Fault detection for open/shorted inputs, or low signal amplitude, selectable for A B X or A B External terminators required for fault detection, 2W for A & B channels, 30W for X Sin/Cos, differential, internal 2W terminators between ± inputs,.0 Vp-p typical,.45 Vp-p maximum, Common-mode voltage 0.25 to 3.75 Vdc,, ±0.25 V, centered about 2.5 Vdc Signals: Sin(+), Sin(-), Cos(+), Cos(-), Frequency: 230 khz maximum line (cycle) frequency, interpolation 2 bits/cycle (4096 counts/cycle) MAX3362 differential line transceivers for S, /S, 5 MHz maximum line frequency (20 M counts/sec) Heidenhain EnDat 2.2, SSI Serial Clock (X, /X), Data (S, /S) signals, differential 4-wire, External 2W terminator required for Clock, 22W for Data Heidenhain EnDat 2. Clock (X, /X), Data (S, /S), Sin/Cos (Sin+, Sin-, Cos+, Cos-) signals Internal 2W terminators between Sin/Cos inputs, External 2W terminator required for Clock, 22W for Data Absolute A, Tamagawa Absolute A, Panasonic Absolute A Format SD+, SD- (S, /S) signals, 2.5 or 4 MHz, 2-wire half-duplex, external 22W terminator required Position feedback: 3-bit resolution per rev, 6 bit revolution counter (29 bit absolute position data) Status data for encoder operating conditions and errors BiSS (B&C) MA+, MA- (X, /X), SL+, SL- (S, /S) signals, 4-wire, clock output from drive, data returned from encoder External 2W terminator required for MA, 22W for SL Resolver: Type Brushless, single-speed, : to 2: programmable transformation ratio Resolution 4 bits (equivalent to a 4096 line quadrature encoder) Reference frequency 8.0 khz Reference voltage 2.8 Vrms, auto-adjustable by the drive to maximize feedback Reference maximum current 00 ma Maximum RPM 0,000+ Digital: Analog: MULTI-MODE ENCODER PORT As Input: As Emulated Output: As Buffered Output: U, V, W: Single-ended, 20 electrical phase difference between U-V-W signals, Schmitt trigger,.5 µs RC filter, 24 Vdc compatible, 5 kω pull-up to +5 Vdc Vt+ = 2.5~3.5 Vdc, VT- =.3~2.2 Vdc, VH = 0.7~.5 Vdc U & V: Sin/Cos format (Sin+, Sin-, Cos+, Cos-), differential, Vpeak-peak ±20%, ServoTube motor compatible, BW > 300 khz, 2 Ω terminating resistors between Sin+ & Sin-, Cos+ & Cos- inputs 2-bit resolution, BW > 300 khz, with zero-crossing detection See Digital Incremental Encoder above for electrical data on A, B, & X channels, or Absolute encoders using X or S channels. External terminators required as shown above Quadrature A/B encoder emulation with programmable resolution to 4096 lines (65,536 counts) per rev from analog Sin/Cos encoders or resolvers. A, /A, B, /B, outputs from MAX3032 differential line driver, X, /X, S, /S from MAX 3362 line drivers Digital A/B/X encoder signals from primary digital encoder are buffered as shown above, 5 MHz max 5V OUTPUT Number Ratings ma thermal and overload protected P/N Rev 02 Page 4 of 38

5 CANOPEN COMMUNICATIONS Based on the CAN V2.0b physical layer, a robust, two-wire communication bus originally designed for automotive use where low-cost and noise-immunity are essential, CANopen adds support for motion-control devices and command synchronization. The result is a highly effective combination of data-rate and low cost for multi-axis motion control systems. Device synchronization enables multiple axes to coordinate moves as if they were driven from a single control card. CANOPEN COMMUNICATION uses the CAN physical layer signals CANH, CANL, and GND for connection, and CANopen protocol for communication. Before installing the drive in a CAN system, it must be assigned a CAN Node-ID (address). A maximum of 27 CAN nodes are allowed on a single CAN bus. Up to seven digital inputs can be used to produce CAN Node-IDs from ~27, or the Node-ID can be saved to flash memory in the module. Node-ID 0 is reserved for the CANopen master on the network. For more information on CANopen communications, download the CANopen Programmer s Manual from the Copley Controls web-site: DIGITAL COMMAND INPUTS The graphic below shows connections between the and a Dsub 9M connector on a CAN card. If the is the last node on a CAN bus, the internal terminator resistor can be used by adding a connection on the PC board as shown. The node Node-ID of the may be set by using digital inputs, or programmed into flash memory in the drive. CAN_H 9 CAN_L CANH /6 CANL /59 CAN Transceiver Isolators TD RD CME2 -> Basic Setup -> Operating Mode Options 6 5 * TERM 2 C CAN Dsub 9M CAN_GND * Add connection to use internal terminator resistor /60 CAN_GND /5~58, 62~66 C RS-232 COMMUNICATIONS is configured via a three-wire, full-duplex DTE RS-232 port that operates from 9600 to 5,200 Baud, 8 bits, no parity, and one stop bit. Signal format is full-duplex, 3-wire, DTE using RxD, TxD, and Gnd. Connections to the RS-232 port are through P4 The graphic below shows the connections between an and a computer COM port which is a DTE device. CME2 -> Tools -> Communications Wizard 9 RxD TxD /44 TD 6 TxD 5 Gnd RxD /43 RD D-Sub 9M (DTE) Signal Ground /3,4,5, 6,23,50 RS-422 COMMUNICATIONS RS-422 is a two-wire differential half-duplex port that operates from 9600 to kbps. Connections to the RS-232 port are through P4 The graphic below shows the connections between a and a computer RS-422 port. 5 DevKit P9 RS422GND /49 Drive 4 RS422(+) /42 RxD 3 ISL RS422(-) /4 TxD P/N Rev 02 Page 5 of 38

6 SAFE TORQUE OFF (STO) DESCRIPTION The provides the Safe Torque Off (STO) function as defined in IEC Three opto-couplers are provided which, when de-energized, prevent the upper and lower devices in the PWM outputs from being operated by the digital control core. This provides a positive OFF capability that cannot be overridden by the control firmware, or associated hardware components. When the opto-couplers are activated (current is flowing in the input diodes), the control core will be able to control the on/off state of the PWM outputs. INSTALLATION Refer to the GEM & STO Manual DANGER The information provided in the GEM & STO Manual must be considered for any application using the GEM or drive STO feature. Failure to heed this warning can cause equipment damage, injury, or death. STO BYPASS (MUTING) In order for the PWM outputs of the drive to be activated, current must be flowing through all of the opto-couplers that are connected to the STO- and STO-2 terminals of J3, and the drive must be in an ENABLED state. When the opto-couplers are OFF, the drive is in a Safe Torque Off (STO) state and the PWM outputs cannot be activated by the control core to drive a motor. This diagram shows connections that will energize all of the opto-couplers from an internal current-source. When this is done the STO feature is overridden and control of the output PWM stage is under control of the digital control core. If not using the STO feature, these connections must be made in order for the drive to be enabled. STO BYPASS CONNECTIONS J3 Channel 3 Gate Drivers STO Muting Connections EN +HV 7 5 STO-IN+ STO-IN- Channel HI PWM Outputs Current must flow through all of the opto-couplers before the drive can be enabled 3 STO-IN2+ STO-IN2- Channel 2 LO 8 STO-IN STO-IN- STO-Gnd () STO-Bypass (6.5 ma) FPGA PWM HI PWM LO J3 SIGNALS SIGNAL PIN PIN SIGNAL STO-IN2(-) 2 STO-GND STO-IN2(+) 3 4 STO-24V STO-IN(-) 5 6 STO-IN(-) STO-IN(+) 7 8 STO-IN(+) P/N Rev 02 Page 6 of 38

7 DIGITAL COMMAND INPUTS: POSITION PULSE & DIRECTION CU/CD QUAD A/B ENCODER Controller Controller Master Encoder Pulse [IN4] Position CU (Count-Up) [IN4] Position CU Encoder ph. B [IN4] Encoder A Direction [IN5] Direction CD (Count-Down) [IN5] Position CD Encoder ph. A [IN5] Encoder B CME2 -> Basic Setup -> Operating Mode Options CME2 -> Basic Setup -> Operating Mode Options DIGITAL COMMAND INPUTS: VELOCITY, TORQUE PWM & DIRECTION 50% PWM Controller Controller Duty = 0~00 Duty = 50% ±50% [IN4] Current or Velocity [IN4] Current or Velocity [IN5] Polarity <no connection> [IN5] No Function CME2 -> Basic Setup -> Operating Mode Options CME2 -> Main Page-> PWM Command CONNECTIONS Input Pins IN4 9 IN5 22 3,4,5,6,23,50 P/N Rev 02 Page 7 of 38

8 MULTI-MODE ENCODER PORT AS AN INPUT POSITION COMMAND INPUTS: DIFFERENTIAL Pulse & Direction CW & CCW (Clockwise & Counter-Clockwise) Encoder Quad A & B Camming Encoder A & B input MAX3097 SIGNALS & PINS Signal Pins Pulse, CW, Encoder A, Vel-Curr-Mag, Vel-Curr-50% 8 /Pulse, /CW, Encoder /A, /Vel-Curr-Mag, /Vel-Curr-50% 7 Pulse/Dir or CU/CD differential commands Input/Output Select MAX3032 for A/B MAX3362 for X Direction, CCW, Encoder B, Vel-Curr-Pol 0 /Direction, /CCW, Encoder /B, /Vel-Curr-Pol 9 Quad Enc X, Absolute Clock 4 Quad Enc /X, /Absolute Clock 3 Enc S, Absolute (Clock) Data 2 CURRENT or VELOCITY COMMAND INPUTS: DIFFERENTIAL Current/Velocity Magnitude & Direction Current/Velocity 50% Enc /S, / Absolute (Clock) Data Signal Ground 3,4,5,6, 23,50 MAX3097 Vel/Pol, Curr/Pol or 50% differential commands Input/Output Select Frame Ground MAX3032 for A/B MAX3362 for X Multi Enc A Multi Enc /A Enc. A SECONDARY FEEDBACK: INCREMENTAL Quad A/B/X incremental encoder Multi Enc B Multi Enc /B Incremental Encoder Enc. B MAX3097 Multi Enc X A/B/X signals from digital encoder Input/Output Select Multi Enc /X Enc. X MAX3032 for A/B MAX3362 for X Enc. X SECONDARY FEEDBACK: ABSOLUTE S channel: Absolute A encoders (2-wire) The S channel first sends a Clock signal and then receives Data from the encoder in half-duplex mode. S & X channels: SSI, BiSS, EnDat encoders (4-wire) The X channel sends the Clock signal to the encoder, which initiates data transmission from the encoder on the S-channel in full-duplex mode Multi Enc S Multi Enc S Enc. S Enc. S Enc. X Absolute Encoder S 2-Wire digital absolute encoder signals S MAX3362 Input/Output Select MAX3362 S X 4-Wire digital absolute encoder signals MAX3362 Input Select Output Select 500 ma Signal Ground MAX3362 P/N Rev 02 Page 8 of 38

9 MULTI-MODE PORT AS AN OUTPUT OUTPUT TYPES BUFFERED FEEDBACK OUTPUTS: DIFFERENTIAL Encoder Quad A, B, X channels Direct hardware connection between quad A/B/X encoder feedback and differential line drivers for A/B/X outputs EMULATED FEEDBACK OUTPUTS: DIFFERENTIAL Firmware produces emulated quad A/B signals from feedback data from the following devices: Absolute encoders Analog Sin/Cos incremental encoders Frame Ground Multi Enc A Multi Enc /A Enc. A SIGNALS & PINS Multi Enc B Incremental Encoder Signal Pins Multi Enc /B Enc. B Encoder A 8 Encoder /A 7 Encoder B 0 Encoder /B 9 Encoder X 4 Encoder /X 3 Multi Enc X Multi Enc /X Enc. X Signal Ground 3,4,5,6,23,50 BUFFERED QUAD A/B/X OUTPUTS EMULATED QUAD A/B OUTPUTS Secondary Encoder Input MAX3097 Secondary Encoder Input MAX3097 Buffered A/B/X signals Input/Output Select Emulated A/B signals Input/Output Select Buffered Quad A/B signals from MAX3032 Buffered Quad X signal from MAX3362 MAX3032 Emulated Quad A/B signals from analog Sin/Cos encoder P/N Rev 02 Page 9 of 38

10 CME2 DEFAULTS These tables show the CME2 default settings. They are user-programmable and the settings can be saved to non-volatile flash memory. Name Configuration PU/PD IN Enable-LO, Clear Faults PU IN2 IN3 IN4 IN5 IN6 IN7 IN8 IN9 IN0 Not Configured Opto Not Configured /Gnd IN Motemp PU Name OUT OUT2 OUT3 OUT4 OUT5 OUT 6 OUT 7 OUT 8 OUT 9 Notes Isolated Fault Active Off Isolated Not Configured HS Not Configured HS SPI_MOSI HS SPI_CLK HS SPI_EN Brake Active-HI Name Analog: Reference Filter Vloop: Input Filter Vloop: Output Filter Vloop: Output Filter 2 Vloop: Output Filter 3 Iloop: Input Filter Iloop: Input Filter 2 Input Shaping Notes Disabled Disabled Low Pass, Butterworth, 2-pole, 200 Hz Disabled Disabled Disabled Disabled Disabled Active Notes Short Circuit Amp Over Temperature Motor Over Temp Over Voltage Under Voltage Feedback Error Motor Phasing Error Following Error Command Input Fault Motor Wiring Disconnected STO Active OPTIONAL FAULTS Over Current (Latched) Option Method Notes Set Current Position as Home P/N Rev 02 Page 0 of 38

11 HIGH SPEED INPUTS: IN, IN2, IN3, IN4, IN5, IN6 Digital, non-isolated, high-speed 2V Compatible Programmable functions SPECIFICATIONS CONNECTIONS Input Data Notes HI LO VT+ 2.5~3.5Vdc VT-.3~2.2 Vdc Input Pins IN 8 IN2 7 Input Voltages Hys Max Min VH 0.7~.5 Vdc +30 Vdc 0 Vdc Pull-up R 0 kw Low pass filter R2 C kw 00 pf IN3 20 IN4 9 IN5 22 IN6 2 3,4,5,6, 23,50 R [IN~6] R2 C 74AHC4BQ RC 0. µs Notes: ) The R2*C time constant applies when input is driven by active HI/LO devices MOTOR OVERTEMP INPUT: IN Digital, non-isolated Motor overtemp input 24V Compatible Programmable functions MOTOR OVER TEMP INPUT The 4.99k pull-up resistor works with PTC (positive temperature coefficient) thermistors that conform to BS 4999:Part :987, or switches that open/ close indicating a motor over-temperature condition. The active level is programmable. SPECIFICATIONS Input Data Notes Input Voltages HI LO Hys Max Min VT+ 2.5~3.5Vdc VT-.3~2.2 Vdc VH 0.7~.5 Vdc +30 Vdc 0 Vdc Pull-up R 4.99 kw Low pass filter R2 C 0 kw 33 nf RC 330 µs * RC time constant applies when input is driven by active high/low device CONNECTIONS Input J2 Pins IN 7 8,8,2,22 BS 4999:Part :987 Property J2 Resistance in the temperature range 20 C to +70 C Resistance at 85 C Resistance at 95 C [IN] Resistance at 05 C R Thermistor, Posistor, or switch Signal Gnd R2 C ohms 60~ P/N Rev 02 Page of 38

12 + PLUS OPTO-ISOLATED INPUTS: IN7, IN8, IN9, IN0 Digital, opto-isolated A group of four, with a common terminal Works with current sourcing or sinking drivers 24V Compatible Programmable functions 24V GND 24V + [ICOM] SPECIFICATIONS Input Data Notes [IN7] 4.7k HI Vin ±0.0 Vdc * 4.99k 4.7V Input Voltages LO Vin ±6.0 Vdc * Max ±30 Vdc * Input Current ±24V ±3.6 madc 0V 0 madc * Vdc Referenced to ICOM terminals. [IN8] 4.7k 4.99k 4.7V CONNECTIONS Signal Pins IN7 27 IN8 25 [IN9] 4.7k 4.99k 4.7V IN9 26 IN0 24 ICOM 28 [IN0] 4.7k 24V 4.99k 4.7V P/N Rev 02 Page 2 of 38

13 ANALOG INPUT: AIN PLUS ±0 Vdc, differential 2-bit resolution Programmable functions As a reference input it takes position/velocity/torque commands from a controller. If not used as a command input, it can be used as generalpurpose analog input. SPECIFICATIONS Spec Data Notes Input Voltage Vref ±0 Vdc Input Resistance Rin 5 kw D/A ±0V F.G. Shield (Frame Gnd) Ref(+) Ref(-) - + Vref CONNECTIONS Signal Pins AIN(+) 2 AIN(-) 3,4,5,6,23,50.5V OPTO-ISOLATED OUTPUTS: OUT, OUT2, OUT3, OUT4 Digital, opto-isolated MOSFET output SSR, 2-terminal Flyback diode for inductive loads 24V Compatible Programmable functions SSR [OUTn+] 80Ω min* 300mA max SPECIFICATIONS + Output Data Notes ON Voltage OUT(+) - OUT(-) Vdc 300 madc Output Current Iout 300 madc max 36V [OUTn-] * at 24 Vdc Vdc CONNECTIONS: PINS Signal (+) (-) OUT OUT OUT OUT HI/LO DEFINITIONS: OUTPUTS Input State Condition HI Output SSR is ON, current flows OUT~4 LO Output SSR is OFF, no current flows P/N Rev 02 Page 3 of 38

14 HIGH-SPEED OUTPUT: OUT5, OUT6, OUT7, OUT8 CMOS buffer 74AHCTG25 Programmable functions SPECIFICATIONS Output HI Data Notes Vout HI Voh 4.4 Vdc CONNECTIONS Signal Pins OUT Vdc [OUT5~8] ±8 ma Iout HI Ioh -8.0 madc Vout LO Vol 0.40 Vdc Iout LO Iol 8.0 madc OUT 6 37 OUT 7 40 OUT 8 39 R 3,4,5,6,23,50 OPTO-ISOLATED MOTOR BRAKE OUTPUT: OUT9 Brake output [OUT9] Opto-isolated 24V Compatible Programmable functions Gate output to drive external MOSFET Brake-24V Brake-Gate SPECIFICATIONS Output Data Notes Voltage Range Max +30 Vdc Output Current Ids.0 Adc HI/LO DEFINITIONS: OUTPUTS Input State Condition BRAKE [OUT9] HI LO Output transistor is OFF Brake is un-powered and locks motor Motor cannot move Brake state is Active Output transistor is ON Brake is powered, releasing motor Motor is free to move Brake state is NOT-Active CME2 Default Setting for Brake Output [OUT9] is Brake - Active HI Active = Brake is holding motor shaft (i.e. the Brake is Active) Motor cannot move No current flows in coil of brake CME2 I/O Line States shows [OUT9] as HI BRK Output voltage is HI (24V), MOSFET is OFF Servo drive output current is zero Servo drive is disabled, PWM outputs are off Inactive = Brake is not holding motor shaft (i.e. the Brake is Inactive) Motor can move Current flows in coil of brake CME2 I/O Line States shows [OUT9] as LO BRK output voltage is LO (~0V), MOSFET is ON Servo drive is enabled, PWM outputs are on Servo drive output current is flowing 20k 0k i i CONNECTIONS Pin Brake-Out Brake-Gnd The brake circuits are optically isolated from all drive circuits and frame ground. Signal 45 Brake-24V 48 Brake-Gate 47 Brake-Out 46 Brake Gnd Brk 24V + 0 P/N Rev 02 Page 4 of 38

15 FEEDBACK CONNECTIONS QUAD A/B ENCODER WITH FAULT PROTECTION Encoders with differential line-driver outputs are required (single-ended encoders are not supported) and provide incremental position feedback via the A/B signals and the optional index signal (X) gives a once per revolution position mark. The MAX3097 receiver has differential inputs with fault protections for the following conditions: Short-circuits line-line: Open-circuit condition: Low differential voltage detection: ±5kV ESD protection: Extended common-mode range: This produces a near-zero voltage between A & /A which is below the differential fault threshold. Terminator resistors installed on user pc boards will pull the inputs together if either side (or both) is open. This will produce the same fault condition as a short-circuit across the inputs. This is possible with very long cable runs and a fault will occur if the differential input voltage is < 200mV. The 3097E has protection against high-voltage discharges using the Human Body Model. A fault occurs if the input common-mode voltage is outside of the range of -0V to +3.2V QUAD ENCODER WITH INDEX Encoder J2 A/B/X SIGNALS FG A Enc A Enc /A Enc. A Signal J2 Pins Enc A 0 Enc /A 9 Enc B 2 Enc B Enc /B B X Enc /B Enc X k Enc /X k 500 ma Enc. B Enc. Index Enc X 6 Enc /X 5 9,20 8,8,2,22 RESOLVER Connections to the resolver should be made with shielded cable that uses three twisted-pairs. Once connected, resolver set up, motor phasing, and other commissioning adjustments are made with CME 2 software. There are no hardware adjustments. 0V Signal Ground = Signal Ground Resolver J2 FG Sin(+) ANALOG SIN/COS INCREMENTAL ENCODER The Sin/Cos inputs are analog differential with 2 Ω terminating resistors and accept Vp-p signals in the format used by incremental encoders with analog outputs, or with ServoTube motors. The index input is digital, differential. S3 Sin S S2 Cos S4 Sin(-) R/D Conversion Cos(+) Cos(-) R2 Ref R Encoder J2 Ref(+) FG SIN/COS SIGNALS Ref(-) sin cos indx Sin(+) 0k - 2 Sin Sin(-) + 0k 0k Cos(+) - 2 Cos Cos(-) + 0k Enc X k Enc. Index Enc /X k 500 ma Signal J2 Pins Sin(+) 2 Sin(-) Cos(+) 4 Cos(-) 3 X 6 /X 5 9,20 8,8,2,22 Signal Gnd RESOLVER SIGNALS Signal J2 Pins Sin(+) 2 Sin(-) Cos(+) 4 Cos(-) 3 Ref(+) 24 0V Signal Ground = Signal Ground F.G. = Frame Gnd Ref(-) 23 8,8,2,22 P/N Rev 02 Page 5 of 38

16 FEEDBACK CONNECTIONS PLUS SSI ABSOLUTE ENCODER The SSI (Synchronous Serial Interface) is an interface used to connect an absolute position encoder to a motion controller or control system. The drive provides a train of clock signals in differential format to the encoder which initiates the transmission of the position data on the subsequent clock pulses. The polling of the encoder data occurs at the current loop frequency (6 khz). The number of encoder data bits and counts per motor revolution are programmable. The hardware bus consists of two signals: SCLK and SDATA. Data is sent in 8 bit bytes, LSB first. The SCLK signal is only active during transfers. Data is clocked out on the falling edge and clock in on the rising edge of the Master. Encoder Clk Data FG J2 Enc X Enc /S Enc S Enc /S k k 750 k A B A B Clk Data SSI,BiSS SIGNALS SSI BiSS J2 Pins Clk MA+ 4 /Clk MA- 3 Data SL+ 2 /Data SL- 9,20 8,8,2,22 BiSS ABSOLUTE ENCODER BiSS is an - Open Source - digital interface for sensors and actuators. BiSS refers to principles of well known industrial standards for Serial Synchronous Interfaces like SSI, AS-Interface and Interbus with additional options. Serial Synchronous Data Communication Cyclic at high speed 2 unidirectional lines Clock and Data Line delay compensation for high speed data transfer Request for data generation at slaves Safety capable: CRC, Errors, Warnings Bus capability incl. actuators Bidirectional BiSS B-protocol: Mode choice at each cycle start BiSS C-protocol: Continuous mode BiSS Encoder FG Master Slave MA+ SL+ J2 Enc X Enc /X Enc S Enc /S k k k Clk Data 500 ma k 0V Signal Ground Note: Single (outer) shields should be connected at the controller end. Inner shields should only be connected to Signal Ground on the drive. V+ V- 500 ma Signal Ground ENDAT ABSOLUTE ENCODER The EnDat interface is a Heidenhain interface that is similar to SSI in the use of clock and data signals, but which also supports analog Sin/ Cos channels from the same encoder. The number of position data bits is programmable as is the use of Sin/Cos channels. Use of Sin/Cos incremental signals is optional in the EnDat specification. Encoder Clk Data sin cos 0V FG Clk /Clk Dat /Dat Sin(+) Sin(-) Cos(+) Cos(-) J2 Enc X Enc /X Enc S Enc /S Sin(+) Sin(-) Cos(+) Cos(-) k k 0k k k A B 500 ma Signal Ground A B Clk Data 2 Sin 0k 0k 2 0k Cos ENDAT SIGNALS Signal J2 Pins Clk 6 /Clk 5 Data 4 /Data 3 Sin(+) 2 Sin(-) Cos(+) 4 Cos(-) 3 9,20 8,8,2,22 = Signal Ground ABSOLUTE-A ENCODER The Absolute A interface is a serial, half-duplex type that is electrically the same as RS-485. Note the battery which must be connected. Without it, the encoder will produce a fault condition. SD D-R Cmd MAX3362B Absolute-A Encoder 5V.2k SD+.2k Batt+ MA- SL- 220 SD- Batt- V+ V- 0V Battery Absolute A Tamagawa Absolute A Panasonic Absolute A Format Sanyo Denki Absolute A + - J2 Enc S Enc /S 500 ma Signal Ground Signal 5V k k J2 Pins Data 4 /Data 3 9,20 8,8,2,22 Cmd D-R SD ABSOLUTE-A SIGNALS = Signal Ground P/N Rev 02 Page 6 of 38

17 MOTOR CONNECTIONS MOTOR PHASE CONNECTIONS The drive output is a three-phase PWM inverter that converts the DC buss voltage (+HV) into three sinusoidal voltage waveforms that drive the motor phase-coils. Cable should be sized for the continuous current rating of the motor. Motor cabling should use twisted, shielded conductors for CE compliance, and to minimize PWM noise coupling into other circuits. The motor cable shield should connect to motor frame ground for best results. MOTOR SIGNALS Signal J Pin Mot U 4~46 Mot V 3~36 Mot W 2~26 +HV 0V + PWM J U V W Motor 3 ph. DIGITAL HALL SIGNALS Hall signals are single-ended signals that provide absolute feedback within one electrical cycle of the motor. There are three of them (U, V, & W) and they may be sourced by magnetic sensors in the motor, or by encoders that have Hall tracks as part of the encoder disc. They typically operate at much lower frequencies than the motor encoder signals, and are used for commutation-initialization after startup, and for checking the motor phasing after the amplifier has switched to sinusoidal commutation. HALL SIGNALS Signal J2 Pins Hall U 5 Hall V 6 Hall W 7 9,20 8,8,2,22 Halls Hall A Hall B Hall C J2 Hall U Hall V Hall W 5K 5K 00p 5K 5K 00p 5K 5K 00p 500 ma 0V Signal Ground P/N Rev 02 Page 7 of 38

18 CONNECTORS & SIGNALS PLUS CONNECTIONS FOR ABSOLUTE ENCODER WITH DUPLEX CLOCK/DATA CW CCW DAC ±0V DAC Out DAC Ground Drive Enable Signal Ground Step Dir 8 Enc A 7 Enc /A 0 Enc B 9 Enc /B 4 Enc X 3 Enc /X 2 Enc S Enc /S 5 Enc 6 Enc 3 4 Enc. Ch. A Enc. Ch. B Position Commands PWM 50% Dir n.c. Velocity, Torque commands +24V PosLim NegLim These signals are the Multi-Port which is programmable to be either inputs or outputs SPI Devices 2 [AIN+] [AIN-] [IN] HS 8 Enable [IN4] HS [IN5] HS [INCOM] ISO [IN7] ISO [IN8] ISO [IN9] ISO [IN0] ISO [OUT-] 2 [IN6] MISO 37 [IN2] HS [IN3] HS [OUT+] [OUT2+] [OUT2-] [OUT3+] [OUT3-] [OUT4+] [OUT4-] [OUT6] MOSI 38 [OUT5] CLK 39 [OUT8] EN J2 BRK-24V 45 BRK-GATE 48 BRK-OUT 47 BRK-GND 46 Motor W Motor V Motor U 8 Enc A Enc /A Enc B Enc /B Enc X Enc /X ` 6 5 Enc S 4 Enc /S 3 Enc Sin(+) 2 Enc Sin(-) Enc Cos(+) 4 Enc Cos(-) 3 Hall U Hall V Hall W 7 ENC 9 ENC 20 Motemp [IN] ~26 3~36 4~46 * 2Ω resistor on user mounting board * 500 ma Total, both outputs +24V BRAKE W V U X /X S /S Absolute Encoder (Full duplex) MOTOR RS422(+) Controller Gnd RS-422 I/O RS422(-) RxD Controller Gnd RS-232 I/O TxD RS422(+) RS422-GND RS422(-) TxD Gnd RxD Aux HV 74 +HV ~6 J HV-GND ~6 Circuit Gnd +24 V + - Earth Fuse * + - DC Power * Optional P/N Rev 02 Page 8 of 38

19 CONNECTORS & SIGNALS PLUS CONNECTIONS FOR INCREMENTAL DIGITAL OR ANALOG ENCODERS * 2Ω resistors on user mounting board DAC ±0V DAC Out DAC Ground Drive Enable 2 8 [AIN+] [AIN-] [IN] HS 8 Enc A 0 Enc /A 9 Enc B Enc /B 2 ` * * A /A B /B QUAD A/B/X DIGITAL ENCODER Signal Ground 3 Enc X Enc /X 6 5 * X /X CW Step Enc. Ch. A 9 [IN4] HS Enc S 4 CCW Dir Enc. Ch. B 22 [IN5] HS Enc /S 3 Position Commands PWM 50% Dir n.c. Velocity, Torque commands 8 Enc A 7 Enc /A +24V PosLim NegLim [IN2] HS [IN3] HS [INCOM] ISO [IN7] ISO [IN8] ISO 8 Enc Sin(+) 2 Enc Sin(-) Enc Cos(+) 4 Enc Cos(-) 3 Hall U 5 Sin(+) Sin(-) Cos(+) Cos(-) U Analog Sin/Cos Encoder 0 Enc B 26 [IN9] ISO Hall V 6 V HALLS 9 Enc /B 24 [IN0] ISO Hall W 7 W Enc X Enc /X Enc S Enc /S These signals are the Multi-Port which is programmable to be either inputs or outputs [OUT+] [OUT-] [OUT2+] [OUT2-] ENC 9 ENC 20 J ma Total, both outputs 5 6 Enc Enc [OUT3+] [OUT3-] Motemp [IN] [OUT4+] BRK-24V [OUT4-] BRK-GATE 48 BRAKE BRK-OUT 47 SPI Devices [IN6] MISO [OUT6] MOSI [OUT5] CLK [OUT8] EN BRK-GND 46 Motor W Motor V Motor U 2~26 3~36 4~46 +24V W V U MOTOR RS422(+) Controller Gnd RS-422 I/O RS422(-) RS422(+) RS422-GND RS422(-) Aux HV V + - Controller RS-232 RxD Gnd TxD Gnd +HV J HV-GND ~6 ~6 Fuse * + - I/O TxD 43 RxD DC Power Circuit Gnd Earth * Optional P/N Rev 02 Page 9 of 38

20 CONNECTORS & SIGNALS PLUS CONNECTIONS FOR RESOLVERS (-R OPTION) DAC ±0V DAC Out DAC Ground Drive Enable 2 8 [AIN+] [AIN-] [IN] HS Enable 8 Enc A 0 Enc /A 9 Enc B Enc /B 2 ` Signal Ground 3 Enc X Enc /X 6 5 CW CCW Step Dir 8 Enc A 7 Enc /A 0 Enc B 9 Enc /B 4 Enc X 3 Enc /X 2 Enc S Enc /S 5 Enc 6 Enc 3 4 Enc. Ch. A Enc. Ch. B Position Commands PWM 50% Dir n.c. Velocity, Torque commands +24V PosLim NegLim These signals are the Multi-Port which is programmable to be either inputs or outputs SPI Devices [IN4] HS [IN5] HS [IN2] HS [IN3] HS [INCOM] ISO [IN7] ISO [IN8] ISO [IN9] ISO [IN0] ISO [OUT+] [OUT-] [OUT2+] [OUT2-] [OUT3+] [OUT3-] [OUT4+] [OUT4-] 2 [IN6] MISO 37 [OUT6] MOSI 38 [OUT5] CLK 39 [OUT8] EN Rslvr Ref(+) 24 Rslvr Sin(+) 2 Rslvr Sin(-) Rslvr Cos(+) 4 Rslvr Cos(-) 3 J2 BRK-24V 45 BRK-GATE 48 BRK-OUT 47 BRK-GND 46 Motor W Motor V Motor U Enc S 4 Rslvr Ref(-) 23 Hall U Hall V Hall W 7 ENC 9 ENC 20 Motemp [IN] ~26 3~36 4~46 R R2 S3 S S2 S4 500 ma Total, both outputs +24V BRAKE W V U RESOLVER MOTOR RS422(+) Controller Gnd RS-422 I/O RS422(-) RxD Controller Gnd RS-232 I/O TxD RS422(+) RS422-GND RS422(-) TxD Gnd RxD Aux HV 74 +HV ~6 J HV-GND ~6 Circuit Gnd +24 V + - Earth Fuse * + - DC Power * Optional P/N Rev 02 Page 20 of 38

21 CONNECTORS & SIGNALS J POWER & MOTOR Signal Pin Signal 2 +HV 4 3 +HV 6 5 N/C HV Gnd N/C Mot W N/C Mot V N/C Mot U 8 7 HV Aux 0 9 N/C HV Gnd N/C Mot W N/C Mot V N/C Mot U J2 FEEDBACK Signal Pin Signal RES-REF RES-REF ENC 9 20 ENC [IN] 7 8 ENC /X 5 6 ENC X ENC /S 3 4 ENC S ENC /B 2 ENC B ENC /A 9 0 ENC A HALL W 7 8 HALL U 5 6 HALL V COS- 3 4 COS+ SIN- 2 SIN+ TOP VIEW Viewed from above looking down on the connectors or PC board footprint to which the module is mounted J J2 J: HV & Motor Dual row, 2 mm- centers 46 position female header SAMTEC SSQ-23-0-L-D J2: Feedback Dual row, 2 mm- centers 24 position female header SAMTEC SQT-2-0-L-D J3: Safety Dual row, 2 mm- centers 8 position female header SAMTEC SQT-04-0-L-D : Control Dual row, 2 mm- centers 66 position female header SAMTEC SQT-33-0-L-D J3 CONTROL Signal Pin Signal CAN_GND CAN_GND CAN_GND CAN_GND CAN_H 6 62 CAN_GND CAN_L N.C. CAN_GND CAN_GND CAN_GND CAN_GND CAN_GND CAN_GND CAN_GND 5 52 CAN_GND RS422-GND Brake-Out Brk-Gate Brake-24V Brake-Gnd RS232 RxD RS232 TxD RS422(-) 4 42 RS422(+) HS [OUT8] [OUT7] HS SPI-EN SPI-CLK HS [OUT6] SPI-MOSI [OUT5] HS [OUT4-] ISO ISO [OUT4+] [OUT3-] ISO ISO [OUT3+] [OUT2-] ISO 3 32 ISO [OUT2+] [OUT-] ISO ISO [OUT+] [IN7] ISO ISO [INCOM] [IN8] ISO ISO [IN9] ISO [IN0] [IN6] HS SPI-MISO 2 22 HS [IN5] [IN4] HS 9 20 HS [IN3] [IN2] HS 7 8 HS [IN] 5 6 Enc /X 3 4 Enc X Enc /S 2 Enc S Enc /B 9 0 Enc B Enc /A 7 8 Enc A ENC 5 6 ENC 3 4 [AREF-] 2 [AREF+] J3 SAFETY Signal Pin Signal STO-GND 2 STO-IN2- STO-OVR 4 3 STO-IN2+ STO-IN- 6 5 STO-IN- STO-IN+ 8 7 STO-IN+ P/N Rev 02 Page 2 of 38

22 PRINTED CIRCUIT BOARD FOOTPRINT TOP VIEW Viewed from above looking down on the connectors or PC board footprint to which the module is mounted J Signal Grouping for current-sharing See Note 2 J J2 PCB Hardware: Qty Description Mfgr Part Number Remarks Socket Strip Samtec SSQ-23-0-L-D J HV & Motor Socket Strip Samtec SQT-2-0-L-D J2 Feedback Socket Strip Samtec SQT-04-0-L-D J3 Safety Socket Strip Samtec SQT-33-0-L-D Control 2 Standoff PEM KFE-4/40-8ET #4/40 X /4 Additional Hardware (not shown above) 2 Screw, #4-40 x.25 Phillips Pan Head External Tooth Lockwasher SEMS, Stainless, or steel with nickel plating, Torque to 3~5 lb-in (0.34~0.57 N m) J3 Notes. J signals of the same name must be connected for current-sharing (see graphic above). 2. To determine copper width and thickness for J signals refer to specification IPC-222. (Association Connecting Electronic Industries, 3. Standoffs or mounting screws should connect to etch on pc board that connect to frame ground for maximum noise suppression and immunity. P/N Rev 02 Page 22 of 38

23 PRINTED CIRCUIT DRILLING DIMENSIONS Notes:. This shows the drilling dimensions looking down on the mounting surface of the PC board J X Ø0.036 J J 46X Ø X Ø0.25 Dimensions are in inches P/N Rev 02 Page 23 of 38

24 DIMENSIONS R Dimensions are in inches[mm] P/N Rev 02 Page 24 of 38

25 MOUNTING PLUS MOUNTING WITH CONNECTORS ON PC BOARD See page 22 for part numbers of connectors ±.005 in (0.2 mm) McMaster Carr screw #4-40 X 7/6 in. w/ spring lock Part no. 924A48 RAF spacer 4/40 thd /4 in. OD,.043 in. long Part no ALMOD-.043 PEM broaching stud #4/40 X /4 in. long Part no. KFH-440-4ET MOUNTING SOLDERED TO PC BOARD McMaster Carr screw #4-40 X 5/8 in. w/ spring lock Part no. 924A RAF spacer 4/40 thd /4 in. OD, 3/6 in. long Part no AL PEM broaching stud #4/40 X /4 in. long Part no. KFH-440-4ET P/N Rev 02 Page 25 of 38

26 HEATSINK MOUNTING PLUS HEATSINK INSTALLATION USING THE GEM-HK HEATSINK KIT An AOS Micro Faze thermal pad is used in place of thermal grease. This material comes in sheet form and changes from solid to liquid form as the drive warms up. This forms an excellent thermal path from drive heatplate to heatsink for optimum heat transfer. STEPS TO INSTALL. Insert the drive into the sockets and press smoothly until the heatplate is resting on the standoffs. 2. Remove one of the clear plastic carriers from the thermal pad. 3. Place the side of the thermal pad without the carrier onto the aluminum heatplate taking care to center the thermal pad holes over the holes in the drive heatplate. 4. Remove the second clear plastic carrier from the thermal pad. 5. Place the heatsink onto the thermal pad. Take care to ensure that the holes in the heatsink, thermal pad, and drive all line up. 6. Insert the four #4-40 screws through the heatsink and torque them to 3~5 lb-in (0.34~0.57 N m). Apply a smaller torque to each screw in rotation until the final torque is reached. This will ensure an even contact between the drive and heatplate for best thermal transfer. #4-40 Mounting Screws (4) Heatsink Thermal pad Drive Heatplate Transparent Carriers (2) (Discard) P/N Rev 02 Page 26 of 38

27 POWER DISSIPATION PLUS The charts on this page show the internal power dissipation for different models under differing power supply and output current conditions. The values on the chart represent the continuous current that the drive would provide during operation. The +HV values are for the average DC voltage of the drive power supply. To see if a heatsink is required or not, the next step is to determine the temperature rise the drive will experience when it s installed. For example, if the ambient temperature in the drive enclosure is 40 C, and the heatplate temperature is to be limited to 70 C or less to avoid shutdown, the maximum rise would be 70C - 40C. or 30 C. Dividing this dissipation by the thermal resistance of 9º C/W with no heatsink gives a dissipation of 3.33W. This line is shown in the charts. For power dissipation below this line, no heatsink is required. The vertical dashed line shows the continuous current rating for the drive model W Dissipation vs. Output Current & +HV W 22 A 5.00 W 5 W W HV voltage Vdc 5.00 W 0.00 W disabled 0 A 5 A 0 A 5 A 20 A 25 A 30 A Output current Adc Dissipation vs. Output Current & +HV 35 W 30 W 22 A 25 W 20 W 5 W 22 W HV voltage Vdc 0 W 4 5 W 0 W disabled 0 A 5 A 0 A 5 A 20 A 25 A 30 A Output current Adc P/N Rev 02 Page 27 of 38

28 DEVELOPMENT KIT PLUS DESCRIPTION The Development Kit provides mounting and connectivity for one drive. Solderless jumpers ease configuration of inputs and outputs to support their programmable functions. Switches can be jumpered to connect to digital inputs ~0 so that these can be toggled to simulate equipment operation. Dual CANopen connectors make daisychain connections possible so that other CANopen devices such as Copley s Plus or Xenus Plus CANopen drives can easily be connected. RS-232 CONNECTION The RS-232 port is used to configure the drive for stand-alone applications, or for configuration before it is installed into an CANopen network. CME 2 software communicates with the drive over this link and is then used for complete drive setup. The CANopen Device ID that is set by the rotary switch can be monitored, and a Device ID offset programmed as well. The RS-232 connector, P7, is a modular RJ- type that uses a 6-position plug, four wires of which are used for RS-232. A connector kit is available (SER-CK) that includes the modular cable, and an adaptor to interface this cable with a 9-pin RS-232 port on a computer. P RS-232 SER-CK SERIAL CABLE KIT The SER-CK provides connectivity between a D-Sub 9 male connector and the RJ- connector P7 on the Development Kit. It includes an adapter that plugs into the COM (or other) port of a PC and uses common modular cable to connect to the. `The connections are shown in the diagram below. TxD RxD Development Kit P D-Sub 9F Dsub-9F to RJ Adapter RJ- cable 6P6C Straight-wired 6 RxD TxD TxD RxD Don t forget to order a Serial Cable Kit SER-CK when placing your order for an Development Kit! Gnd 5 3 Gnd RS-422 COMMUNICATIONS RS-422 is a two-wire differential half-duplex port that operates from 9600 to kbps. Connections to the RS-422 port are through P9. The graphic below shows the connections between a and a computer RS-422 port. 5 DevKit P9 RS422GND /49 Drive 4 RS422(+) /42 RxD 3 ISL RS422(-) /4 TxD P/N Rev 02 Page 28 of 38

29 CANOPEN CANOPEN CONNECTORS Dual RJ-45 connectors that accept standard Ethernet cables are provided for CAN bus connectivity. Pins are wired-through so that drives can be daisy-chained and controlled with a single connection to the user s CAN interface. A CAN terminator should be placed in the last drive in the chain. The -CV connector kit provides a D-Sub adapter that plugs into a CAN controller and has an RJ-45 socket that accepts the Ethernet cable. -CV CAN CONNECTOR KIT The kit contains the -CV adapter that converts the CAN interface D-Sub 9M connector to an RJ-45 Ethernet cable socket, plus a 0 ft (3 m) cable and terminator. Both connector pin-outs conform to the CiA DR-303- specification D-Sub 9F CAN_L CAN_GND CAN_H RJ-45 CAN_L CAN_GND CAN_H INDICATORS (LEDS) The AMP LED on P7 shows the operational state of the. The STAT LED on P7 shows the state of the CANopen NMT (Network Management) state-machine in the drive. The ACT (Activity) LEDs on P8 show activity on the network. Details on the NMT statemachine can be found in the CANopen Programmers Manual, 3.: AMP LED A single bi-color LED gives the state of the by changing color, and either blinking or remaining solid. The possible color and blink combinations are: Green/Solid: Drive OK and enabled. Will run in response to reference inputs or CANopen commands. Green/Slow-Blinking: Drive OK but NOT-enabled. Will change to Green/Solid when enabled. Green/Fast-Blinking: Positive or Negative limit switch active. Drive will only move in direction not inhibited by limit switch. Red/Solid: Transient fault condition. Drive will resume operation when fault is removed. Red/Blinking: Latching fault. Operation will not resume until drive is Reset. Drive Fault conditions. Faults are programmable to be either transient or latching: Over or under-voltage Drive over-temperature Motor over-temperature Internal short circuits Encoder +5 Vdc fault Short-circuits from output to output Short-circuits from output to ground P7 RS-32 SERIAL AMP STAT P8 CAN CONNECTIONS ACTIVITY STAT LED A single bi-color LED gives the state of the NMT state-machine by changing color, and either blinking or remaining solid. The possible color and blink combinations are: GREEN (RUN) Note: Red & green led on-times do not overlap. Off Init LED color may be red, green, off, or flashing of either color. Blinking Pre-operational Single-flash On RED (ERROR) Off Blinking Single Flash Double Flash Triple Flash On Stopped Operational Green-Green-Red is actually a combination of single-flash Red (Warning Limit reached) and Blinking Green (Pre-Operational) When the green-red combination is seen, it appears as a single red! No error Invalid configuration, general configuration error Warning limit reached Error Control Event (guard or heartbeat event) has occurred Sync message not received within the configured period Bus Off, the CAN master is bus off ACTIVITY LEDS Flashing RED indicates a network error, the is trying to send data via the CAN port and getting no reply Flashing GREEN indicates the is sending/receiving data via the CAN port P/N Rev 02 Page 29 of 38

30 CAN CONNECTORS CANOPEN CONNECTORS PLUS Dual RJ-45 connectors that accept standard Ethernet cables are provided for CAN bus connectivity. Pins are wired-through so that drives can be daisy-chained and controlled with a single connection to the user s CAN interface. A CAN terminator should be placed in the last drive in the chain. The -CV connector kit provides a D-Sub adapter that plugs into a CAN controller and has an RJ-45 socket that accepts the Ethernet cable. P8 P8 CAN Bus Connector Signals PIN SIGNAL CAN_H 2 CAN_L 3 CAN_GND 4 * 5 * 6 * 7 CAN_GND 8 * CAN_H CAN_L JP5A Jumper OUT = Unterminated IN = Terminated CAN_GND JP5A Connects termination resistor for last node on CAN bus * These pins connect both sockets in the CAN connector. Important! Install JP5A ONLY if development kit is the LAST node on a CAN bus SAFE TORQUE OFF (STO) DESCRIPTION If the STO feature will not be used, the STO function can be disabled by adding jumpers to a connector for P5 as shown below. P5 Channel 3 Gate Drivers STO Muting Connections Frame Gnd EN +HV 2 3 STO-IN+ STO-IN- Channel HI PWM Outputs 4 STO-IN2+ Channel 2 LO 5 STO-IN STO-IN+ STO-IN- STO-Bypass (6.5 ma) STO-Gnd () FPGA PWM HI PWM LO P/N Rev 02 Page 30 of 38

31 CANOPEN DEVICE ID SWITCHES CANOPEN DEVICE ID SWITCH CONNECTIONS The graphic below shows the connections to the CANopen Device ID switches. These are read after the drive is reset, or powered-on. When changing the settings of the switches, be sure to either reset the drive, or to power it off-on. Outputs [OUT6,7,8] and input [IN6] operate as an SLI (Switch & LED Interface) port which reads the settings on the CANopen Device ID switches, and controls the LEDs on the serial and CAN port connectors. In addition to the SLI function, the port can operate as an SPI interface. The jumpers marked with red X should be removed so that SW3, or external connections to the signals do not interfere with the operation of the SLI port. The X on [OUT6] shows that no connections should be made to this by the user when the SLI port is active. CME2 -> Input/Output -> Digital Outputs SEL P6/2 [IN6] SEL 0k 74HC65 SW2 x Vcc D0 8 /2 [IN6] SPI_MISO JP7F SW3 JP6C Q7 Gnd D D2 D3 4 2 /37 [OUT6] SPI_MOSI JP0B [OUT6] Red/Green LED /40 [OUT7] SPI_SCLK JP0C [OUT7] Red/Green LED /39 [OUT8] SPI_SS JP0D [OUT8] Red/Green LED JP6D P6/38 [OUT6] JP6A P6/5 [OUT7] JP6B P6/4 [OUT8] SDI CLK PL CKE D4 D5 D6 D7 Switches SW x k SEL 5V POWER SOURCES Power for circuits on the Development Kit () can be supplied either from the servo drive (INT), or from an external power supply (EXT). Jumper JP4 selects the source of the from either the drive or from the external source. 2 3 JP4 External From DevKit P2- output from module J2 EXT P2/ INT J2/9,20 JP4 2 3 SEL P/N Rev 02 Page 3 of 38