Princess Subsea Gas Lift Start-Up
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1 40 th Gas-Lift Workshop Houston, Texas, USA Oct , 2017 Princess Subsea Gas Lift Start-Up Belle Ibanez, Shell Steven Freeman, Shell 2017 Gas-Lift Workshop 1
2 Agenda Princess Field Background Subsea Gas Lift Overview Princess P4 Gas Lift Design and Equipment Installed Well Unloading/Gas Lift Start-Up Results and Learnings 2017 Gas-Lift Workshop 3
3 Princess Field Background Subsea Tie-back to the Ursa TLP (3 miles North of TLP) 6 producers flow to 3 subsea flowlines Seawater injection through 2 subsea flowlines to 3 water injection wells 2017 Gas-Lift Workshop 4
4 Subsea Gas Lift Overview Background: Subsea gas lift was installed to support the Princess wells in November System was placed out of service in 2012 due to inactivity. System was then hydrotested and recommissioned in April 2017 to begin injection. Gas lift flowline from TLP Subsea Hardware includes: Gas lift flowline from TLP 4-slot Gas Distribution Manifold (GDM) with future expansion capability Subsea Gas Lift Flow Modules Gas lift jumper or Gas lift Steel Flying Leads (GSFL) Modified standard 15K trees to allow for gas injection- Annulus Gas Lift Valve (A) Gas lift Distribution Manifold (GDM) Gas lift Steel Flying Lead (GSFL) Modified Subsea Tree P Gas-Lift Workshop 5
5 Princess P4 Well completed in 2009 with 7 unloading valves and 1 orifice installed in the tubing A-annulus displaced from 8.4ppg KCl brine to gas lift down to first (7,094 MD) At the time of completion, P4 was the first subsea well in the world with multiple unloading valves Downhole Instability psi pressure swings Well Choked back to manage instability SCSSV GLO Prod. Packer Frac & Pack Completion 2017 Gas-Lift Workshop 6
6 P4 Gas Lift Start-Up Objective: Unload remaining 8.4ppg KCl brine from the A- annulus through the gas lift valves to the maximum injection depth Major Risk: liquid cutting check valves in gas lift mandrels compromising tubing integrity SCSSV Comprehensive study of gas lift valves and mandrels Unloading valves originally rated to dome charge pressures up to 2500psi. Valves were then de-rated to 2200psi (affecting valves 1 and 2). 2400psi is where elastic deformation occurs, so expected operating conditions were within acceptable envelope Start-Up plan consistent with API 11V5 guidelines to ensure the liquid rate does not exceed the recommended 1bpm GLO Prod. Packer Frac & Pack Completion 2017 Gas-Lift Workshop 7
7 P4 Gas Lift Start-Up Pre-Start Up Conditions A-annulus pressure reaches kick off A-annulus pressure and FBHP decline as gas lift is transferred to deeper valves Wellhead Pressure Downhole Pressure Production Choke A-annulus Pressure Gas Lift Injection Rate Unrelated gas lift shut FBHP reaches operating down limit with 1.7MMscfd gas lift injection rate 2017 Gas-Lift Workshop 8
8 Results Gas lift restored downhole pressure stability, allowing the well to ramp up to it s technical operating limit Double-digit percentage increase in oil rate as well as life extension and incremental recovery from the well Successful gas lift delivery to Princess P4 de-risks gas lift at other wells in the field: P6, P7, P Gas-Lift Workshop 9
9 Learnings Subsea Challenges: Uncertainties in effectiveness of flushing/drying subsea flowline after hydrotesting, presenting the risk of residual liquid entering the A-annulus Unexpected dp within subsea system particularly in Gas Lift Steel Flying Lead (GSFL shown below) immediately upstream of the tree Reduced the maximum injection pressure at the subsea tree Looking into new design options for future producers Learnings: A-annulus surface pressures required to kick off the well and transfer down the valves were generally higher than expected Valve de-rating impacts other producers in the field as well as future wells designs 2017 Gas-Lift Workshop 10
10 Q&A 2017 Gas-Lift Workshop 11
11 Copyright Rights to this presentation are owned by the company(ies) and/or author(s) listed on the title page. By submitting this presentation to the Gas-Lift Workshop, they grant to the Workshop, the Artificial Lift Research and Development Council (ALRDC), and the American Society of Mechanical Engineers (ASME), rights to: Display the presentation at the Workshop. Place it on the web site, with access to the site to be as directed by the Workshop Steering Committee. Place it on a CD for distribution and/or sale as directed by the Workshop Steering Committee. Other uses of this presentation are prohibited without the expressed written permission of the company(ies) and/or author(s) who own it and the Workshop Steering Committee Gas-Lift Workshop 12
12 Disclaimer The following disclaimer shall be included as the last page of a Technical Presentation or Continuing Education Course. A similar disclaimer is included on the front page of the Gas-Lift Workshop Web Site. The Artificial Lift Research and Development Council and its officers and trustees, and the Gas-Lift Workshop Steering Committee members, and their supporting organizations and companies (here-inafter referred to as the Sponsoring Organizations), and the author(s) of this Technical Presentation or Continuing Education Training Course and their company(ies), provide this presentation and/or training material at the Gas-Lift Workshop "as is" without any warranty of any kind, express or implied, as to the accuracy of the information or the products or services referred to by any presenter (in so far as such warranties may be excluded under any relevant law) and these members and their companies will not be liable for unlawful actions and any losses or damage that may result from use of any presentation as a consequence of any inaccuracies in, or any omission from, the information which therein may be contained. The views, opinions, and conclusions expressed in these presentations and/or training materials are those of the author and not necessarily those of the Sponsoring Organizations. The author is solely responsible for the content of the materials. The Sponsoring Organizations cannot and do not warrant the accuracy of these documents beyond the source documents, although we do make every attempt to work from authoritative sources. The Sponsoring Organizations provide these presentations and/or training materials as a service. The Sponsoring Organizations make no representations or warranties, express or implied, with respect to the presentations and/or training materials, or any part thereof, including any warrantees of title, noninfringement of copyright or patent rights of others, merchantability, or fitness or suitability for any purpose Gas-Lift Workshop 13
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