PULL-THRU USER S MANUAL G14x Part # 310 120 177 G20 Part # 310 120 188 G20x Part # 310 120 186 G40x Part # 310 120 163 TABLE OF CONTENTS SECTION 1 PCB DESIGN AND MOUNTING SECTION 2 MOUNTING ADAPTER TO PCB CARD SECTION 3 HANDLE POSITIONING SECTION 4 FLANGE AND RECEIVER MOUNTING SECTION 5 ACCESSORIES SECTION 6 ITA AND RECEIVER ENGAGEMENT SECTION 7 TROUBLESHOOTING SECTION 8 PRECAUTIONARY NOTES Please note that any printed or downloaded User Manuals or Procedure Sheets may not reflect the most current revisions. The information contained in these materials is subject to change. For the most current information available, visit www.vpc.com.
PULL-THRU USER S MANUAL: SECTION 1 PCB DESIGN AND MOUNTING INTERCONNECT ADAPTER, PART # 510 109 461 TOOLS REQUIRED Phillips Head Screwdriver ASSEMBLY INSTRUCTIONS 1. Lay out, design, and manufacture PCB according to Figure A. The height of any PCB components must fit within the dimensions shown in Figure B on next page. The vertical distance from the C datum of the interconnect adapter s PCB to the PXI card s mounting hole is 0.030. The horizontal distance from the B datum to the rear of the PXI face plate is 5.72 (Figure C on next page). Continued on next page... 131.68 5.18 123.55 4.86 137.07 5.40 129.47 5.097 3 EQ. SPCS. @.100 [2.54].300 [7.62] B 5.08.200.090 [2.29] THRU UNPLATED 2 PLCS. TYP. 2.29 5X R.09 PIN A1 PIN D1 135.97 5.35 124.36 4.90 121.31 4.776 117.60 4.63.043±.003 [1.17/1.02] PLATED THRU,.057/.052 [1.45/1.32] PAD BOTH SIDES TYP. 192 PLCS..006 A B C SOLDER SIDE 47 EQ. SPCS @.100 4.700 128.35 5.05 PIN D48 PIN A48 C 21.01.83 2.84.112 126.60 4.984 124.39 4.897 6.35.25 2.87.11 5.92.233 1.57±0.15.062±.006 A Figure A. Recommended PCB layout. 1-1 For the most current information available, visit www.vpc.com
PULL-THRU USER S MANUAL: SECTION 1 PCB DESIGN AND MOUNTING INTERCONNECT ADAPTER, PART # 510 109 461 ASSEMBLY INSTRUCTIONS, CONTINUED 2. Solder the header from Part # 510 150 152 and the mating PXI connector to PCB (IPC-A-610 standard is recommended for PCB design). A 3. Trim all solder leads to a max length of 0.040. 1.4.06 14.7.58 TOP VIEW DETAIL A SCALE 3 : 1 Figure B. Maximum allowable PCB component space. 0.75.030 145.24 5.718 B C Figure C. Measure for proper placement of the PXI connector. 1-2 For the most current information available, visit www.vpc.com
PULL-THRU USER S MANUAL: SECTION 2 MOUNTING ADAPTER TO PCB CARD INTERCONNECT ADAPTER, PART # 510 109 461 TOOLS REQUIRED Phillips Head Screwdriver 1 / 16 punch 3 / 32 Allen Wrench M2 Allen Wrench Hammer ASSEMBLY INSTRUCTIONS 1. Use the 1/16 punch and hammer to remove the dowel holding the ejector to the bottom of the PXI card (Figure A). Remove the ejector pin (Figure B). Follow Instructions For Mounting with PCB Card on 2-2 OR Instructions for Mounting with Wire on 2-3. Figure A. Remove ejector pin dowel. Figure B. Card with ejector pin removed. 2-1 For the most current information available, visit www.vpc.com
PULL-THRU USER S MANUAL: SECTION 2 MOUNTING ADAPTER TO PCB CARD INTERCONNECT ADAPTER, PART # 510 109 461 ASSEMBLY INSTRUCTIONS FOR MOUNTING ADAPTER WITH PCB CARD TOOLS REQUIRED 3 /32 Allen Wrench 1.5 mm Allen Wrench 1. Install the PCB assembly into the interconnect adapter (Figure A). Tighten screws to secure. 2. Install the 192 pin 90 series module to the assembly with the 4-40 screws provided. Pin 1 should be at the top left position. 3. Press the connector on the PXI card onto the mating connector on the interconnect adapter PCB. Secure using the two M2 screws provided (Figure C). Figure A. Install module/pcb assembly. 4. Reassemble the cover plate on the interconnect adapter using a Phillips head screwdriver (Figure D). Go to Page 2-4. Figure B. Secure the module/pcb assembly. Figure C. Secure the PXI card to the InterConnect Adapter. Figure D. Assemble cover plate. 2-2 For the most current information available, visit www.vpc.com
PULL-THRU USER S MANUAL: SECTION 2 MOUNTING ADAPTER TO PCB CARD INTERCONNECT ADAPTER, PART # 510 109 461 ASSEMBLY INSTRUCTIONS FOR MOUNTING ADAPTER WITH WIRE TOOLS REQUIRED 3 32 / Allen Wrench 1.5 mm Allen Wrench 1. Remove the top cover from the InterConnect Adapter using a Phillips head screwdriver (Figure A). 2. Remove the module mounting screws from the receiver module using a 3/32 Allen wrench (Figure B). 3. Secure the PXI card to the interconnect adapter frame using the two M2 screws provided (Figure C). 4. Mate the wired connector with the connector on the front plate of the PXI card (Figure D). 5. Reassemble the cover plate on the interconnect adapter using a Phillips head screwdriver (Figure E). 6. Using a 3/32 Allen wrench, secure the receiver module to the interconnect adapter frame. Figure A. Cover removed. Figure B. Remove module mounting screws. Figure C. Secure PXI card to adapter frame. Figure D. Mate connectors. Figure E. Assemble cover plate. 2-3 For the most current information available, visit www.vpc.com
PULL-THRU USER S MANUAL: SECTION 2 MOUNTING ADAPTER TO PCB CARD INTERCONNECT ADAPTER, PART # 510 109 461 INSTALL ADAPTER ASSEMBLY INTO RECEIVER 1. Line up card in chassis slot and slide adapter/card assembly fully into chassis (see Section 4). 2. Secure the adapter to the receiver frame with the two captive M3 screws as shown (Figure A). Figure C. Secure the adapter to the receiver frame. 2-4 For the most current information available, visit www.vpc.com
PULL-THRU USER S MANUAL: SECTION 3 HANDLE REMOVAL AND REPOSITIONING RECEIVER, G14X, 22 MODULE PART # 310 120 177 The receiver handle requires approximately 90 of counterclockwise travel for engagement and 90 of clockwise travel for disengagement of the ITA. This handle is removable and adjustable to accommodate different mounting configuration requirements and for transport purposes. TOOLS REQUIRED 3 /32 Allen Wrench REMOVAL INSTRUCTIONS 1. Remove the handle retaining screw with a 3 /32 Allen wrench. 2. Remove the handle and reposition in 90 increments. 3. Replace the screw and tighten until the handle is secured tightly. HANDLE CAN BE LOOSENED AND ROTATED IN 90 DEGREE INCREMENTS Figure A. The G14x handle can be rotated in 90 degree increments for preferred handle positioning. 3-1 For the most current information available, visit www.vpc.com
PULL-THRU USER S MANUAL: SECTION 3 HANDLE REMOVAL AND REPOSITIONING RECEIVER, G20, 20 MODULE PART # 310 120 188 RECEIVER G20X, 28 MODULE PART # 310 120 186 The G20/G20x receiver handle requires approximately 90 of counter-clockwise travel for engagement and 90 of clockwise travel for disengagement of the ITA. This handle is removable and adjustable to accommodate different mounting configuration requirements and for transport purposes. TOOLS REQUIRED 3 /32 Allen Wrench ROTATION INSTRUCTIONS 1. Remove the handle screw with a 3 /32 Allen wrench. 2. Remove the handle and reposition in 90 increments (Figure A). 3. Replace the screw and tighten until the handle is secured tightly. REPOSITIONING INSTRUCTIONS 1. Using the 3 /32 Allen wrench, remove the handle screw and handle (Figure B). 2. Using the 3 /32 Allen wrench, remove the screw and shaft cover on the left side of the receiver (Figure B). HANDLE CAN BE LOOSENED AND ROTATED IN 90 DEGREE INCREMENTS 3. Install the handle into the left side hole at the preferred 90 position (Figure C). 4. Replace the screw and shaft cover into the cavity on right side of the receiver (Figure C). Figure A. G20/G20x Receiver handle can be rotated in 90 degree increments to support test station set up needs. SHAFT COVER SCREW OFFSET LINK OFFSET LINK Figure B. Remove handle from standard right side. Figure C. Install handle on left side. Dimensions shown: [millimeters] inches 3-2 For the most current information available, visit www.vpc.com
PULL-THRU USER S MANUAL: SECTION 4 G14X FLANGE INSTALLATION RECEIVER, G14X, 22 MODULE PART # 310 120 177 TOOLS REQUIRED Flat Head Screwdriver 4 mm Hex Wrench Phillips Screwdriver FLANGE INSTALLATION 1. Attach the receiver mounting blocks to the flanges using M4 x 8 flat head screws (Figure A). LEFT MOUNTING FLANGE M4 X 8 FLAT HEAD SCREW TYP. 6 PLCS. 2. Attach each flange to the appropriate side of the PXI chassis using M4 x 12 flat head screws (Figure B). 3. With the PXI chassis oriented as shown in Figure C, attach the receiver to the mounting block/flange assembly using M5 x 16 mounting screws. DO NOT tighten the mounting screws at this point. MOUNTING BLOCK RIGHT MOUNTING FLANGE Continued on next page... Figure A. Attach the receiver mounting blocks to the flanges. M5 X 16 SOCKET HEAD CAP SCREW AND WASHER TYP. 4 PLCS. G14X RECEIVER PXI CHASSIS M4 X 12 FLAT HEAD SCREWS TYP. 4 PLCS. EACH SIDE Figure B. Attach the flanges to the sides of the chassis. Figure C. Attach the receiver to the mounting block assembly. DO NOT tighten the mounting screws. 4-1 For the most current information available, visit www.vpc.com
PULL-THRU USER S MANUAL: SECTION 4 G14X FLANGE INSTALLATION RECEIVER, G14X, 18 MODULE PART # 310 120 145 FLANGE INSTALLATION, CONTINUED 4. Install 2 PXI interconnect adapters with PXI cards attached in module positions 7 and 14 to properly align the receiver. It is best to have the assembly oriented as shown in Figure D to prevent the weight of the receiver from affecting alignment. PXI INTERCONNECT ADAPTERS WITH PXI CARDS INSTALLED 5. Tighten the captive screws for each PXI interconnect adapter once the receiver is aligned. G14X RECEIVER 6. With the PXI interconnect adapters in place tighten the 4 M5 x 16 receiver mounting screws. 7. Once the receiver has been aligned and securely attached to the flange assembly, the PXI interconnect adapters may be moved to other locations as required. Figure D. Install 2 PXI interconnect adapters with PXI cards to ensure alignment. 4-2 For the most current information available, visit www.vpc.com
PULL-THRU USER S MANUAL: SECTION 4 G20 FLANGE INSTALLATION RECEIVER, G20, 20 MODULE PART # 310 120 188 TOOLS REQUIRED Flat Head Screwdriver 4 mm Hex Wrench Phillips Screwdriver FLANGE INSTALLATION 1. Attach the receiver mounting blocks to the flanges using M4 x 8 flat head screws (Figure A). 2. Attach each flange to the appropriate side of the PXI chassis using the M4 x 12 flat head screws (Figure B). LEFT MOUNTING FLANGE M4 X 8 FLAT HEAD SCREW TYP. 4 PLCS. 3. With the PXI chassis oriented as shown in Figure C, attach the receiver to the mounting block/flange assembly using the M5 x 16 mounting screws. DO NOT tighten the mounting screws at this point. RIGHT MOUNTING FLANGE Continued on next page... MOUNTING BLOCK Figure A. Attach the receiver mounting blocks to the flanges. M5 X 16 SOCKET HEAD CAP SCREW AND WASHER TYP. 4 PLCS. G20 RECEIVER PXI CHASSIS M4 X 12 FLAT HEAD SCREW TYP. 8 PLCS. EACH SIDE Figure B. Attach the flanges to the sides of the chassis. Figure C. Attach the receiver to the mounting block assembly. DO NOT tighten the mounting screws. 4-3 For the most current information available, visit www.vpc.com
PULL-THRU USER S MANUAL: SECTION 4 G20 FLANGE INSTALLATION RECEIVER, G20, 20 MODULE PART # 310 120 188 FLANGE INSTALLATION, CONTINUED 4. Install 2 PXI interconnect adapters with PXI cards attached in module positions 4 and 20 to properly align the receiver. It is best to have the assembly oriented as shown in Figure D to prevent the weight of the receiver from affecting alignment. PXI INTERCONNECT ADAPTERS WITH PXI CARDS INSTALLED 5. Tighten the captive screws for each PXI interconnect adapter once the receiver is aligned. G20 RECEIVER 6. With the PXI interconnect adapters in place tighten the 4 M5 x 16 receiver mounting screws. 7. Once the receiver has been aligned and securely attached to the flange assembly, the PXI interconnect adapters may be moved to other locations as required. Figure D. Install 2 PXI interconnect adapters with PXI cards to ensure alignment. 4-4 For the most current information available, visit www.vpc.com
PULL-THRU USER S MANUAL: SECTION 4 G20X FLANGE INSTALLATION RECEIVER, G20X, 28 MODULE PART # 310 120 186 TOOLS REQUIRED Flat Head Screwdriver 4 mm Hex Wrench Phillips Screwdriver FLANGE INSTALLATION 1. Attach the receiver mounting blocks to the flanges using M4 x 8 flat head screws (Figure A). 2. Attach each flange to the appropriate side of the PXI chassis using the M4 x 12 flat head screws (Figure B). LEFT MOUNTING FLANGE M4 X 8 FLAT HEAD SCREW TYP. 4 PLCS. 3. With the PXI chassis oriented as shown in Figure C, attach the receiver to the mounting block/flange assembly using the M5 x 16 mounting screws. DO NOT tighten the mounting screws at this point. RIGHT MOUNTING FLANGE Continued on next page... MOUNTING BLOCK Figure A. Attach the receiver mounting blocks to the flanges. M5 X 16 SOCKET HEAD CAP SCREW AND WASHER TYP. 6 PLCS G20X RECEIVER PXI CHASSIS M4 X 12 FLAT HEAD SCREW TYP. 8 PLCS. EACH SIDE Figure B. Attach the flanges to the sides of the chassis. Figure C. Attach the receiver to the mounting block assembly. DO NOT tighten the mounting screws. 4-5 For the most current information available, visit www.vpc.com
PULL-THRU USER S MANUAL: SECTION 4 G20X FLANGE INSTALLATION RECEIVER, G20X, 28 MODULE PART # 310 120 186 FLANGE INSTALLATION, CONTINUED 4. Install 2 PXI interconnect adapters with PXI cards attached in module positions 4 and 20 to properly align the receiver. It is best to have the assembly oriented as shown in Figure D to prevent the weight of the receiver from affecting alignment. PXI INTERCONNECT ADAPTERS WITH PXI CARDS INSTALLED 5. Tighten the captive screws for each PXI interconnect adapter once the receiver is aligned. G20X RECEIVER 6. With the PXI interconnect adapters in place tighten the 4 M5 x 16 receiver mounting screws. 7. Once the receiver has been aligned and securely attached to the flange assembly, the PXI interconnect adapters may be moved to other locations as required. Figure D. Install 2 PXI interconnect adapters with PXI cards to ensure alignment. 4-6 For the most current information available, visit www.vpc.com
PULL-THRU USER S MANUAL: SECTION 4 G20 AND G20X SLIDE TO RACK INSTALLATION RECEIVER, G20, 20 MODULE PART # 310 120 188 AND RECEIVER, G20X, 28 MODULE PART # 310 120 186 TOOLS REQUIRED Flat Head Screwdriver 11/32 Hex Wrench Phillips Screwdriver INSTALL SLIDES 1. Install (2) slides on the rack according to the manufacturer s instructions on the hard copy (included with the slides). 2. Remove small inside slide rail from the (2) slides (Figure A). 3. Attach the receiver, mounting flanges, and chassis assembly inside the two small slide rail pieces using the (8) #8-32 x.375 long pan head screws, lock washers, and nuts (Figure B). 4. Insert the assembly from (Figure B) into the slides until it snaps together (Figure C). REMOVE INNER SECTION FROM ALL FOUR SLIDES Figure A. Identify inner and outer slide pieces. #8-32 HARDWARE Figure B. Identify outside and pocket faces of mounting blocks to ensure correct alignment. Figure C. Slide assembly into rack mounted slides. 4-7 For the most current information available, visit www.vpc.com
PULL-THRU USER S MANUAL: SECTION 4 G40X INSTALLATION RECEIVER, G40X, 48 MODULE PART # 310 120 163 TOOLS REQUIRED Flat Head Screwdriver 4 mm Hex Wrench Phillips Screwdriver INSTALL SLIDES 1. Install (4) 28 slides on the rack according to the manufacturer s instructions on the hard copy (included with the slides). Note vertical placement dimension of slides (Figure 1). Receiver not mounted and shown for reference only. FLANGE INSTALLATION 2. Fasten Mounting Flange kit to chassis with (32) M4 x12 mm flat head screws (Figure A). 510.8 20.11 266.8 10.50 SLIDE SPACING Continued on next page... 28 1.1 Figure 1. Vertical placement dimension. M4 x 12 FLAT HEAD SCREWS TYP. 32PLCS Figure A. Flange to chassis installation. 4-8 For the most current information available, visit www.vpc.com
PULL-THRU USER S MANUAL: SECTION 4 G40X INSTALLATION RECEIVER, G40X, 48 MODULE PART # 310 120 163 ASSEMBLE CHASSIS MOUNTING SYSTEM 1. Remove small inside slide rail from (4) slides (Figure B). 2. Install the inner slide to mounting flange kit (Figures C) at the locations shown using (16) #8-32 x.375 long button head screws, lock washers, and nuts. Continued on next page... Figure B. Remove Inner pieces of slide #8-32 BUTTON HEAD SCREW, NUT, AND LOCK WASHER TYP. 16PLCS Figure C Install inner slide to flange. 4-9 For the most current information available, visit www.vpc.com
PULL-THRU USER S MANUAL: SECTION 4 G40X INSTALLATION RECEIVER, G40X, 48 MODULE PART # 310 120 163 MOUNT CHASSIS 1. Push first chassis back into rack so that the weight of the system does not cause the rack to tip over (Figure D). 2. Insert the second chassis bracket Assembly into the upper slides until it snaps together (Figure F). ATTACH MOUNTING RAILS 1. Remove left and right mounting rails from receiver. Set the socket head cap screws and washers aside for later use. 2. Install the left mounting rail to the outside of the chassis flanges (Figure F) using (6) #8-32 x.375 long flat head screws. 3. Install the right mounting rail to the outside of the chassis flanges (Figure F) using (6) #8-32 x.375 long flat head screws. Continued on next page... Figure D. Use holes identified to ensure correct alignment. #8-32 FLAT HEAD SCREWS TYP. 12 PLCS Figure F. Use holes identified to ensure correct alignment. 4-10 For the most current information available, visit www.vpc.com
PULL-THRU USER S MANUAL: SECTION 4 G40X INSTALLATION RECEIVER, G40X, 48 MODULE PART # 310 120 163 MOUNT RECEIVER 1. 2. Using two people for this step, place the receiver on the ledge at the top of the RH and LH mounting rails (Figure G). M5 x 16 mm SH CAP SCREW AND FLAT WASHER TYP. 8 PLCS. RECEIVER SUPPORT LEDGE Make sure to install the (8) M5 x 16mm mounting screws and washers to keep the receiver from falling. Barely finger-tighten the screws for adjustment later. A ALIGN RECEIVER 1. Install 4 PXI interconnect adapters (Figure H) with PXI cards attached in module positions 4 and 20 of both the upper and lower tiers to properly align the receiver. 2. Tighten the jack screws for each PXI interconnect adapter once the receiver is aligned. 3. With the PXI interconnect adapters in place tighten, the (4) M5 x 16 receiver mounting screws. 4. Once the receiver has been aligned and securely attached to the flange assembly, the PXI interconnect adapters may be moved to other locations as required. Figure G. The Receiver is very heavy. Use two people to place on the mounting blocks. SECURE ASSEMBLY TO INSTRUMENT RACK 1. After the receiver has been aligned and all screws have been tightened, slide the assembly back against the instrument rack mounting rails. 2. Insert the #10-32 x 2.00 long socket head cap screw into the counterbored hole near the top of the left mounting rail and tighten into the instrument rack. 3. Repeat Step 1 for the right mounting rail. M3 CAPTIVE SCREW B PXI INTERCONNECT ADAPTER SLOT 4 AND 20 Figure H. Install 2 PXI interconnect adapters with PXI cards to ensure alignment. 4-11 For the most current information available, visit www.vpc.com
PULL-THRU USER S MANUAL: SECTION 5 MICRO-SWITCH REMOVAL AND INSTALLATION A microswitch is used to determine the presence (or absence) of an ITA engaged in the system. It is usually configured so that power to the interface is turned off when there is no ITA present. TOOLS REQUIRED Phillips Screwdriver FOR MICROSWITCH PART # 310 113 365: 1. Disengage the ITA from the receiver (remove the ITA completely). 2. With the receiver handle in the closed position (handle is down), unscrew the retaining screws (using a Phillips screwdriver), removing each as they are loosened (caution should be used so that the screw(s) do not fall into the system). 3. Carefully remove the Microswitch for continuity testing. For Microswitch installation, repeat steps 1-3 in reverse order. AS WITH ALL ELECTRICAL SYSTEMS - DISCONNECT ALL ELECTRICAL SUPPLIES TO THE SYSTEM PRIOR TO REMOVAL OF MICROSWITCH. 5-1 For the most current information available, visit www.vpc.com
PULL-THRU USER S MANUAL: SECTION 6 ITA & RECEIVER ENGAGEMENT Prior to engaging an ITA with the receiver for the first time, ensure all modules (ITA and receiver) are properly installed. This involves inspection of modules to ensure proper mounting and to verify module positioning. Module positions are shown in Figures A and B. Modules must be installed such that Pin 1 of each respective mating receiver and ITA module pair are adjacent. VPC recommends that Pin 1 always be positioned to the left in the receiver and ITA frames. All ITA Modules must match the respective receiver Modules. It is crucial for all modules to be installed properly. MODULE POSITION 1 MODULE POSITION 2 MODULE POSITION 3 MODULE POSITION 4 MODULE POSITION 5 MODULE POSITION 6 MODULE POSITION 7 MODULE POSITION 8 MODULE POSITION 9 MODULE POSITION 10 MODULE POSITION 11 MODULE POSITION 12 MODULE POSITION 13 MODULE POSITION 14 MODULE POSITION 15 MODULE POSITION 16 MODULE POSITION 17 MODULE POSITION 18 MODULE POSITION 19 MODULE POSITION 20 MODULE POSITION 1 MODULE POSITION 2 MODULE POSITION 3 MODULE POSITION 4 MODULE POSITION 5 MODULE POSITION 6 MODULE POSITION 7 MODULE POSITION 8 MODULE POSITION 9 MODULE POSITION 10 MODULE POSITION 11 MODULE POSITION 12 MODULE POSITION 13 MODULE POSITION 14 MODULE POSITION 15 MODULE POSITION 16 MODULE POSITION 17 MODULE POSITION 18 MODULE POSITION 19 MODULE POSITION 20 Figure A. G20 receiver shown from the mating side; G20 ITA shown from the wiring side. 1. The receiver should be checked for any foreign objects that may interfere with engagement. 2. After inspection, the ITA is ready for engagement with the receiver. The ITA may be placed onto the receiver platform and properly positioned relative to the receiver guide pins. Ensure that the ITA roller bearings are aligned with the receiver slide openings when the receiver handle is in the open position. 3. Carefully rotate the handle forward to actuate the receiver slide engagement mechanisms, which will draw the ITA into engagement position with the receiver. Once the handle reaches a positive stop at the end of its travel and latches into place, the modules are engaged. 4. Upon completing use of the ITA, rotate the receiver handle to the open position, remove the ITA, reinstall the receiver protective cover and rotate the handle to the closed position. 5. Always protect the contacts when the system is not in use. The receiver contacts are protected when either the ITA or receiver protective cover is engaged. VPC recommends use of both receiver and ITA protective covers to avoid potential contact damage. IMPROPER INSTALLATION WILL DAMAGE THE MODULES, AND POSSIBLY THE ITA AND/OR RECEIVER. IN THE EVENT OF COMPLICATIONS, A TRAINED TECHNICIAN SHOULD BE NOTIFIED IMMEDIATELY TO AVOID ANY DAMAGE TO THE SYSTEM. THIS APPLIES TO ANY DIFFICULTIES THAT MAY BE EXPERIENCED DURING ENGAGEMENT. 6-1 For the most current information available, visit www.vpc.com
PULL-THRU USER S MANUAL: SECTION 7 TROUBLESHOOTING ITA Frame is not lined up when in the process of engagement with receiver This may indicate that the ITA is out of alignment or that a module is not mating with its intended Module. Remove and inspect the ITA for alignment Check for foreign objects/tools. Inspect the matching of modules -power ITA module to mate with power receiver module, etc. Excessive force is needed to engage the Handle With a typical contact load, approximately 35lbs force is needed to engage the handle. Consult with a VPC application engineer for detailed contact loading information. If excessive force is required, this may indicate that the ITA is out of alignment or that a module is not mating with its intended module. Remove and inspect the ITA for alignment. Contact Virginia Panel Corporation unauthorized user adjustments to system will void the warranty. Check for foreign objects/tools. Contact damage may provide enough resistance to notice. Upon replacing a contact in the ITA, the mating contact on the receiver side should also be inspected and replaced if necessary. Verify the orientation of the receiver and ITA modules. Inspect the matching modules - power ITA module to mate with power receiver module, etc. ITA will not engage with the receiver after diagnosing the above problems Contact Virginia Panel Corporation unauthorized user adjustments to the System will void the warranty. No continuity upon engagement When replacing an ITA contact, the mating contact on the receiver side should also be inspected and replaced if necessary. Check wiring and replace if necessary. Contact not secured in module. A contact may be damaged. Visually check all contacts for damage to potentially isolate damaged pin prior to checking for continuity with a multi-meter. A short in the wiring upon engagement A damaged contact(s) may cause high resistance. Upon replacing a contact in the ITA, the mating contact on the receiver side should also be inspected and replaced if necessary. Check wiring and replace if necessary. Receiver and ITA will not disengage This may indicate that the engagement mechanism within the receiver is faulty -contact Virginia Panel Corporation immediately- user adjustments to system, unless authorized, will void the warranty. FORCEFUL ENGAGEMENT OF THE RECEIVER AND THE ITA WILL RESULT IN SERIOUS DAMAGE TO MULTIPLE PARTS OF THE SYSTEM (MODULES, RECEIVER, ITA AND CONTACTS)! 7-1 For the most current information available, visit www.vpc.com
PULL-THRU USER S MANUAL: SECTION 8 PRECAUTIONARY NOTES The following is a listing of precautionary notes found within this manual and otherwise. They should be noted and followed for the equipment to operate at an optimum state. Never probe a contact without using a mating patchcord as a test lead. Never forcefully engage a system if there is an excessive amount of resistance on the handle. Never allow an ITA to drop as this may cause misaligned engagement and/or irreparable damage. Always insert and extract a contact insertion/extraction tool in line with the contact. Never apply pressure to the side as this may break either contact or tool. This also applies to forming and enlarging tools. It is advisable that power to the interface system be disconnected prior to handling and maintenance. Caution should always be used when engaging, making sure that all foreign objects are removed from the system. The foremost precautionary step that needs to be taken is to protect the interface system from damage caused by people (bumping into the receiver/ita assembly with a box, chair or electronic equipment for example). To prevent this, VPC recommends engaging either the ITA or the receiver Protective Cover to the receiver when not in use. 8-1 For the most current information available, visit www.vpc.com