ORP-R1 Mini/Regular: Basic / / Construction Manual Thank you for purchasing our product. The indication symbols in this construction manual are for you to construct the product safely and properly and also to protect the owner etc. from damage. Be sure to understand the meaning of each indication symbol and act in accordance with this manual (its instructions). In this construction manual, the following symbols are used. Warning * If not followed, the user may suffer a minor / moderate injury or property damage may occur. Matters you should take particular care with during the construction process. If not followed, construction will fail or failure may occur after the product is constructed. Matters to be noted related to the contents of construction instructions (each instruction). Conditions where limitations apply to construction instructions. Helpful tips complementing construction instructions. * Observe the following items to prevent personal injury or property damage due to damage or collapse of the product. <Before Construction> Warning Constructing the product may be dangerous. Be sure to have a professional contractor construct the product. This product is a simplified carport. Do not carelessly modify or rebuild the product in order to convert it into storage space, playing space or residential space. Do not construct the product in a place where snowfall (fresh snow) of more than 20 cm may happen. Place the product where snow will not slide off the roof of the house directly onto the product. Do not construct the product on a cliff, a roof or in any other place with strong winds. Do not construct the product in a place where waste heat from a hot-water heater or a heating apparatus will build up inside the product. Toxicosis may occur due to exhaust. If constructing the product on a slope, ensure sufficient embedding depth on the lower side. If constructing products of different sizes simultaneously in the same place, be sure not to mix components of each product in order to preserve the original performance. Be sure to read this construction manual before construction for proper construction and assembly. Be sure to construct the product by following this construction manual. Check if all the required components and parts are provided by referring to the package details. Make sure that the product is constructed where waste heat from a hot-water heater or a heating apparatus will not contact the product. Coating deterioration / exfoliation may occur due to exhaust. Check if the product properly fits the size of the construction place. -1-
<About Foundation Construction> For cold places where the subsoil may be frozen, build the foundations deeper than the frost line. Otherwise, strength degradation may occur. Be sure to lay crushed stones on the foundations and make water draining holes ( 6) at the base of the pillars and foundations for water drainage inside the pillars. Otherwise the water inside the pillars may freeze and expand, causing damage to the pillars. Do not apply sand containing salt (sea sand) or chlorine-based strongly alkaline concrete admixtures (anti-freezing agents, curing accelerators, accelerators, etc.) to mortar or concrete. Otherwise, metal such as aluminum may be corroded. If required, use chlorine-free or non-alkaline admixtures. Warning If substances such as mortar or concrete have adhered to the product surface, quickly wipe them away. Otherwise the product appearance may be affected with stains or blotches. <Warnings During Construction> If a water pipe is mounted to the pillar labeled "Warnings for Use", it will hide the label and the warnings will not be provided properly. Use on the side where water pipes are not mounted. If aluminum products contact metal other than zinc or stainless steel, implement insulation. Do not modify the product or make holes other than on the specified points. Seal the specified points in order to prevent water leakage. If using silicone sealant, use our specified dealcoholized sealant in order to avoid failure such as cracks in polycarbonate boards. In order to prevent product strength degradation or injury, use the specified number of our genuine bolts and screws and make sure that there is no looseness after fixing them at the following recommended torque. * 4 Screws: 2.5 N m ± 0.5 N m (25 ± 5 kgf cm) * 5 Screws: 3.0 N m ± 0.5 N m (30 ± 5 kgf cm) Warning Sealant Manufacturer Shin-Etsu Chemical Co., Ltd. Momentive Performance Materials Japan LLC Toray / Dow Corning Corporation * M8 Bolts: 20.0N m ± 0.5 N m (200 ± 5 kgf cm) Product Name and Number Sealant 72 TOSSEAL 380 SE960 Work safely during construction. * Wear working clothes properly (safety helmets, safety belts and protective equipment for eyes, hands and feet). * Keep the workplace tidy and ensure safety. Ensuring safety for high place work, preventing collapse, keeping enough illuminance with lighting, etc. are especially important. * Check the functions of equipment, tools, protective equipment, etc. before using them. * Consider each work and process while proceeding with construction. Work which requires a license, skill training or special education must only be done by a qualified person. * Workers should confirm one another's safety. Be sure to check the health of each worker and maintain health management. * If an accident should happen, immediately provide first aid and prioritize rescue over anything else. Remove stains on the product surface. If the product surface is damaged by mistake, repair it with repairing coating. <After Construction> Warning Retighten the bolts and nuts. Give the installation manual to the owner. -2-
INDEX Indication Symbols... 3 Construction Process... 3 Package Details... 4 Part Names... 6 Construction of Basic Type... 7 Basic Items to Check... 7 1 Checking Foundation Dimensions... 7 2 Preparation for Pillar Construction... 8 3 Constructing Pillars and Beams... 8 4 Processing Components... 9 5 Mounting Roof Purlins / s... 11 6 Mounting s... 11 7 Mounting Side Frames... 12 8 Checking Diagonal Dimensions... 13 9 Mounting Roof Rafters... 13 10 Mounting PC Roof Panels... 14 11 Mounting Side Frame Covers / Roof Rafter Covers... 14 12 Mounting Water Pipes... 15 Construction of Type... 16 Items to Check for (L22 / L29)... 16 Items to Check for (L50)... 17 1 Processing Connection Part... 18 2 Mounting Components... 19 Construction of Type... 21 Items to Check for... 21 1 Mounting Connection Part... 22 2 Mounting Connection Ridgepoles... 22 3 Mounting Edge Caps... 23 4 Mounting MY-Connection Covers... 23 Indication Symbols Independent Foundations Concrete Slabs on Grade Pillar Moving Snow Wind Optional For Construction with Independent Foundations For Construction with Concrete Slabs on Grade For Construction by Moving Pillar Position For Constructing For Constructing "" For Snow Resistant Construction For Wind Resistant Construction Optional Product Point Construction Process Preparation for Pillar Construction Mounting Brackets and Beams Mounting Caps and Pillar-Beam Covers Marking Foundation Position 2 3 4 Mounting s / Mounting Front / 5 Roof Purlins / s 6 Mounting Side Frames Corner Caps 7 8 Checking Diagonals Mounting Roof Rafters Mounting PC Roof Panels / 9 10 Roof Rafter Covers 11 Mounting Water Pipes -3-
Package Details * Check if all the required components and parts are provided by referring to the package details prior to construction. [1] Pillar Set Required Quantity Name Sketch 2 Included [7] Parts Set Required Quantity Name Sketch W21 W24 / 27 W30 L22 / 29 L50 L50 Pillar 2 Corner Cap R 1 1 1 [2] Bracket Set Required Quantity Name Sketch 2 Included Corner Cap L 1 1 1 Bracket 2 Corner Cap R 1 1 1 [3] Beam Set Required Quantity Name Sketch 2 Included Corner Cap L 1 1 1 Beam 2 Beam Cap 2 2 2 [4] Length Set Required Quantity Name Sketch W21 W24 / 27 W30 L22 / 29 L50 L50 Pillar Cap 2 2 2 Pillar-Beam Cover 2 2 2 1 1 1 Anchor Stick 8 x 200 2 2 2 1 1 1 Roof Purlin 2 3 4 Water Pipe 40 L = 3500-1 1 [5] Width Set Required Quantity Name Sketch 2 Included 3 Included 6 Included Side Frame Side Frame Cover 1 Each for Right and Left 1 Each for Right and Left 1 Each for Right and Left 2 2 2 Hole Hiding Sticker 10 16 20 24 Rainwater Pipe Attachment Rainwater Pipe Hole Cover Cap 1 1 1 1 1 1 Rainwater Pipe Packing 2 2 2 Drain Elbow for 40 92 Elbow for 40 1 1 1 2 2 2 Rainwater Pipe Holder 3 3 3 Adhesive 1 1 1 Roof Rafter 2 3 6 Panel Cushion 8 24 32 Roof Rafter Cover 2 3 6 [6] PC Roof Panel Set Required Quantity Name Sketch 3 Included 4 Included PC Roof Panel 3 4 [7-1] M8 x 20 Hex Bolt (with Plain Washer and Loosening Prevention) Self-Tapping Truss Head Screw Class 3 [7-3] 4 x 13 Pan Head Self Drilling Screw 14 14 14 122 150 194 3 3 3 Construction Manual (D622) - 1 1 1 Installation Manual (UD127) - 1 1 1-4-
[8] Water Pipe Set Required Quantity Name Sketch L = 3 [14] Parts Set Name Sketch Required Quantity Water Pipe 40 1 MY-Connection Cover for R 1 [9] Roof Purlin Reinforcement Set Optional Required Name Sketch Quantity Mounting Bracket for R 1 Roof Purlin Reinforcement (L = 1500) 2 [14-1] 4 x 13 Pan Head Self Drilling Screw 4 [9-1] 5 x 13 Pan Head Self Drilling Screw 8 [10] Connection Component Set Required Quantity Name Sketch W21 W24 27 W30 Sleeve 1 1 1 Sleeve 1 1 1 [15] Drain Elbow Set Optional Name Sketch Drain Elbow for 40 [16] Elbow Set Optional Name Sketch 92 Elbow for 40 Required Quantity 1 Required Quantity 1 Roof Purlin Sleeve 2 3 4 [10-1] 4 x 13 Pan Head Self Drilling Screw 35 44 52 [11] Connection Width Set Required Quantity Name Sketch 3 Included 4 Included 7 Included [17] Rainwater Pipe Holder Set Optional Name Sketch Rainwater Pipe Holder Required Quantity [17-1] 4 x 13 Pan Head Self Drilling Screw 2 2 Roof Rafter 3 4 7 [18] Rainwater Pipe Attachment Set Optional Name Sketch Required Quantity Roof Rafter Cover 3 4 7 [12] Parts Set Required Quantity Name Sketch L22 / 29 L50 Beam Connecting Fitting for R 4 4 Edge Cap for R Fixing Fitting for R 2 2 3 4 Beam Spacer 8 8 [12-1] M8 x 80 Hex Bolt [12-2] M8 Hex Self-Lock Nut [12-3] Plain Washer for M8 [12-4] 4 x 13 Pan Head Self Drilling Screw [12-5] 4 x 20 Self-Tapping Truss Head Screw Class 2 8 8 8 8 16 16 3 4 4 4 Rainwater Pipe Attachment Rainwater Pipe Hole Cover Cap Rainwater Pipe Packing 2 [18-1] 5 x 12 Self-Tapping Truss Head Screw Class 3 [19] PC Roof Panel Holder Set Optional Required Quantity Mini Regular Name Sketch L22 L29 L50 Panel Stopper 3 4 7 PC Roof Panel Holder Spacer [19-1] 5 x 13 Pan Head Self Drilling Screw PC Roof Panel Holder Mounting Manual (D614) 1 1 4 4 4 4 17 17 26-1 1 1 [13] MY-Connection Ridgepole Set Name Sketch Required Quantity M/Y-Connection Ridgepole 1-5-
Part Names Corner Cap R [Part Number] 629877 Self-Tapping Truss Head Screw Class 3 Corner Cap R [Part Number] 629879 Panel Cushion Roof Purlin Self-Tapping Truss Head Screw Class 3 Roof Rafter Cover Roof Rafter PC Roof Panel Beam Attachment Packing Rainwater Pipe Hole Cover Cap Self-Tapping Truss Head Screw Class 3 Pillar PC Roof Panel Receiver "Warnings for Use" Label 92 Elbow Anchor Stick Water Pipe Corner Cap L [Part Number] 629878 Attachment Packing Rainwater Pipe Attachment Drain Elbow [7-3] 4 x 13 Pan Head Self Drilling Screw Corner Cap L [Part Number] 629876 Side Frame Side Frame Cover Rainwater Pipe Holder 92 Elbow Beam Cap Pillar Cap Beam Bracket [7-1] M8 x 20 Hex Bolt (with Plain Washer and Loosening Prevention) Pillar-Beam Cover Pillar -6-
Construction of Basic Type Basic Items to Check Drawing Warning For [Pillar Moving], move the pillar within ± mm of the Pillar Moving pillar core-to-core distance dimensions. W1 P.16 P.21 Be sure to lay crushed stones so that the water inside the pillars can be drained. [For L22/L29] For the foundation dimensions of [] and [], refer to this page and relevant pages. L3 [For Long Pillars] Add 364 to the H dimension for W21 and 400 to the H dimension for W24 ~ W30. L1 L2 [Pillar Core-to-Core] A [Roof Rafter Core-to-Core] L3 H H1 H2 GL W2 Foundation Concrete Crushed Stones GL L3 * Pillar Moving Impossible GL Foundation Concrete Crushed Stones 90 Size (Width) W1 W2 H H1 H2 Size (Length) L1 L2 L3 Mini W21 2101 132 1847 2334 2157 L22 2156 1894 131 W24 2400 158 1796 2368 2164 Mini Regular W27 2701 158 1796 2432 2228 L29 2862 2600 131 W30 2999 158 1796 2576 2370 Regular L50 4980 2900 1040 A 706 706 706 This symbol indicates the [Pillar Moving] range. Marking Foundations (1) Determine the embedding position for pillars and then dig foundation holes. W1 DL Refer to the table below on this page for foundation dimensions (DH / DW / DL). DW Carport Main Unit Outer Line L3 L2 L3 L1 1 Checking Foundation Dimensions (*1) is the dimension between the pillar core and the foundation edge on the rear side of the foundation. Size DW DL DH W21 600 400 500 W24 700 600 550 W27 700 600 550 W30 800 700 550 (1) Check the foundation hole dimensions. For [Construction with Independent Independent Foundations Foundations] DW 300 DH (*1) Side DL Crushed Stones Pillar Side Also refer to the foundation dimensions on this page for [] and []. For [Construction with Concrete Slabs Concrete Slabs on Grade on Grade] 50 DL Side DW 50-7- The edge distance between the top of the foundation and the concrete slabs on grade must be 200 mm or more. or More Concrete Slabs on Grade Pillar Foundation Concrete Crushed Stones 50 DH Side 200 or More GL Pillar Rebar Lay rebar. Size DW DL DH W21 400 300 500 W24 350 300 550 W27 350 300 550 W30 370 370 550
2 Preparation for Pillar Construction (1) Insert an anchor stick to the pillar. (2) Make a 6 water drain hole near the G.L. of the pillar (aboveground). [When Constructing Pillars] Construct the pillar so that the "Warnings for Use" label will not be hidden by the water pipe. Warning The pillar may be damaged if there is no water drain hole. Anchor Stick Pillar Level GL 15 Check if the pillar is vertical. 6 Water Drain Hole Crushed Stones 3 Constructing Pillars and Beams 1 Mounting Brackets and Beams (1) Insert a bracket to the pillar and mount it with [7-1]. (2) Insert a beam to the bracket and mount it with [7-1]. Bracket Do not "loosen or tighten" bolts after the loosening prevention agent has cured. Bolts may become easy to loosen. (Cures in about 24 hours after tightening. [7-1] M8 x 20 [7-1] M8 x 20 Hex Bolt (with Plain Washer and Loosening Prevention) Pillar Hex Bolt (with Plain Washer and Loosening Prevention) Bracket Beam -8-
2 Mounting Caps / Pillar-Beam Covers P.22 For [], also refer to page 22 prior to work. During this step, pillar caps or pillar-beam covers are slightly unsteady. (1) Put a pillar cap on the pillar. (2) Fit a pillar-beam cover into the notch on the pillar. (3) Mount the pillar-beam cover to the pillar cap with [7-2]. (4) Fill a beam cap with sealant and then put it on the beam. Pillar Cap Pillar Self-Tapping Truss Head Screw Class 3 View from A Beam Cap A Spread Pillar-Beam Cover Press them together Beam Cap Hook Pillar Cap Self-Tapping Truss Head Screw Class 3 Rotate Press them together Spread Pillar-Beam Cover 4 Processing Components For Pillar Moving (processing components to be mounted on moved pillars or beams) Pillar Moving Distance Pillar Moving (1) Process holes on the component. (2) Cover the existing holes with hole hiding stickers. Existing Hole Work required for [Pillar Moving]. 5.5 Additionally Processed Hole Pillar Moving Distance [] 5.5 Processed Hole [Roof Purlin] Pillar Moving Distance 36 Hole Hiding Stickers Rear Frame 5.5 Processed Hole [] 36 Roof Purlin -9-5.5 Processed Hole 36
For Wind Resistant Construction (processing holes for additional reinforcement screws) Wind Work required for [Wind ]. Process holes on all roof purlins. (1) Process holes on the component. [Roof Purlin] For [W24] and [W30], process 4.5 pilot holes also in the bracket. [] 18 5.5 Processed Hole Bracket 4.5 Processed Hole [Beam] 4.5 Processed Hole (Roof Purlin Part) 5.5 Processed 18 Hole 4.5 Processed Hole (Front Frame Part) 18 For Wind or Snow (mounting roof purlin reinforcement) Wind Snow Work required for [Wind ] or [Snow ]. (1) Process 5.5 additional holes on the side of the roof purlin. (8 points) (2) Process 4.5 additional holes on the side of the roof purlin reinforcement. (1 point on each) (3) Insert the roof purlin reinforcement into the roof purlin and mount it with [9-1]. P.18 Refer to page 18 for processing and mounting [J-connection] roof purlin reinforcement. Process holes on the side of the fin side. [Roof Purlin] Fin 560.5 1021 1400 1400 1021 560.5 20 [Roof Purlin Reinforcement] 20 5.5 Processed Hole (8 Points) 4.5 Processed Hole [Roof Purlin Reinforcement] 4.5 Processed Hole 20 21.6 80 Total Length of Roof Purlin Reinforcement: 1500 80 Total Length of Roof Purlin Reinforcement: 1500 Roof Purlin Reinforcement Roof Purlin Roof Purlin Reinforcement [9-1] 5 x 13 Pan Head Self Drilling Screw 20 20-10-
5 Mounting Roof Purlins / s P.19 For [], also refer to page 19 prior to work. (1) Mount a rear frame to the bracket with [7-2]. (2) Affix a panel cushion to the roof purlin. (3) Mount the roof purlin to the beam with [7-2]. Move the PC roof panel receiver to the position shown in the figure below. Center Wind Between Notches Work required for [Wind ]. Additionally fix to the roof purlin and beam with [19-1]. Self-Tapping Truss Head Screw Class 3 [19-1] 5 x 13 Pan Head Self Drilling Screw Self-Tapping Truss Head Screw Class 3 PC Roof Panel Receiver Panel Cushion Affix the panel cushion to the position shown in the figure below. Panel Cushion Between Holes Between Holes Self-Tapping Truss Head Screw Class 3 Bracket Roof Purlin Panel Cushion Roof Purlin Center Roof Purlin Direct the fin on the roof purlin to the front frame side. Beam Fin Side Side 6 Mounting s P.19 For [], also refer to page 19 prior to work. (1) Mount the front frame to the beam with [7-2]. Self-Tapping Truss Head Screw Class 3 Wind Work required for [Wind ]. Beam Additionally fix to the front frame and beam with [19-1]. Self-Tapping Truss Head Screw Class 3 [19-1] 5 x 13 Pan Head Self Drilling Screw -11-
7 Mounting Side Frames 1 Mounting Front / Corner Caps (1) Fill corner caps with sealant. (2) Put corner caps on the side frame. Corner Cap R Side Frame Side Frame Insertion Surface Insertion Surface Insertion Surface Side Frame Insertion Surface Corner Cap R 2 Mounting Side Frames (1) Mount the side frame to the rear frame / roof purlin / front frame with [7-2]. Mount components so that screws do not float or tilt. Front Frame Screw Float Screw Tilt No Screw Float / Tilt Self-Tapping Truss Head Screw Class 3 Rear Frame Side Frame Roof Purlin Roof Purlin -12-
8 Checking Diagonal Dimensions (1) Even out the diagonal dimensions around the roof frames. Check diagonal dimensions 9 Mounting Roof Rafters (1) Mount the roof rafter to the rear frame / roof purlin / front frame with [7-2]. Mount components so that screws do not float or tilt. Roof Rafter Screw Float Screw Tilt No Screw Float / Tilt Roof Rafter Self-Tapping Truss Head Screw Class 3 Roof Purlin Roof Rafter Roof Purlin Roof Rafter Direct the notch on the roof rafter to the rear frame -13-
10 Mounting PC Roof Panels (1) Insert PC roof panels into the front frame cover and PC roof panel receiver into the rear frame. The embedded length of the roof rafter PC roof panel must be the same on the right and left. Embedded Roof Rafter Embedded Be sure to check the front and back of the PC roof panels and detach their protective sheets before mounting them. Protective Sheet PC Roof Panel PC Roof Panel Cover PC Roof Panel Side Frame Press the PC roof panel against the PC roof panel receiver when mounting. Press PC Roof Panel PC Roof Panel Receiver 11 Mounting Side Frame Covers / Roof Rafter Covers (1) Mount the roof rafter / side frame cover to the roof rafter and side frame with [7-2]. (2) Fill the roof rafter cover and side frame cover with sealant. For [Wind Resistant Type], also refer to [PC Roof Panel Holder Mounting Manual (D614)]. [After Mounting] Check that the roof rafter and the roof rafter cover are properly engaged. Engage [When Mounting] Mount from the front frame side. Mount while pressing against the front frame. Cover Press PC Roof Panel Roof Rafter Cover [7-2] 5 x 12 Self-Tapping Truss Head Screw Class 3 Mount components so that screws do not float or tilt. Screw Float Side Frame Screw Tilt Side Frame Cover No Screw Float / Tilt -14-
12 Mounting Water Pipes (1) Cut the water pipe. (2) Mount "Rainwater Pipe Packing" and "Rainwater Pipe Attachment" to the water drain hole on one side of the rear frame with [7-2]. (3) Mount "Rainwater Pipe Holder" to the pillar with [7-3]. (4) Mount a "Drain Elbow", "Water Pipe" and "92 Elbow" with adhesive. (5) Mount "Rainwater Pipe Packing" and "Rainwater Pipe Hole Cover Cap" to the water drain hole on the other side of the rear frame with [7-2]. (6) Fill the screws inside the rear frame with sealant. Water Pipe Side Rainwater Pipe Packing Self-Tapping Truss Head Screw Class 3 Rainwater Pipe Attachment Water Pipe Cut Dimensions Size (Length) L L22 61 Mini L29 61 Regular L50 613 Change the length according to the moved distance if the pillar has been moved. Drain Elbow Adhesive Adhesive Water Pipe Water Pipe L Adhesive 92 Elbow Adhesive Rainwater Pipe Holder Cover Side Rainwater Pipe Packing Rainwater Pipe Hole Cover Cap Self-Tapping Truss Head Screw Class 3 [7-3] 4 x 13 Pan Head Self Drilling Screw Pillar 92 Elbow Adhesive -15-
Construction of Type Work required for []. Items to Check for (L22 / L29) Drawing W1 L1 L3 L2 [Pillar Core-to-Core] L4 L2 [Pillar Core-to-Core] L3 A [Roof Rafter Core-to-Core] Be sure to lay crushed stones so that the water inside the pillars can be drained. H H1 H2 [For Long Pillars] Add +364 to the height dimension. GL W2 Foundation Concrete Crushed Stones GL Foundation Concrete Crushed Stones Size (Width) W1 W2 H1 H2 H Size (Length) L1 L2 L3 L4 A Mini W21 2101 132 2334 2157 1847 Mini L22 + 22 4274 1894 131 L29 + 29 5686 2600 131 224 224 706 706 Marking Foundations (1) Determine the embedding position for pillars and then dig foundation holes. Refer to the table below on this page for foundation dimensions of the connection part. P.7 [Foundation Dimensions for Other than Connection Part] Refer to "Page 7" for foundation dimensions "DW", "DL", and "DH" for other than the connection part. W1 DL Carport Main Unit Outer Line DW L3 L2 L4 L2 L3 L1 Checking Foundation Dimensions (1) Check the foundation hole dimensions. For [Construction with Independent Independent Foundations Foundations] For [Construction with Concrete Slabs Concrete Slabs on Grade on Grade] The edge distance between the top of the foundation and the concrete slabs on grade must be 200 mm or more. (*1) 300 Side DW Side 200 or More GL Pillar 500 Side DL DW 50 DL Side 50 50 500 Concrete Slabs on Grade Foundation Concrete Rebar (*1) is the dimension between the pillar core and the foundation edge on the rear side of the foundation. Size DW DL W21 600 800 * The DW / DL center position is the pillar core. Size DW DL W21 400 600 * The DW / DL center position is the pillar core. Crushed Stones Lay rebar. -16-
Items to Check for (L50) Drawing Work required for []. Pillar Moving Warning For [Pillar Moving],move the pillar within ± mm of the pillar core-to-core distance dimensions. Be sure to lay crushed stones so that the water inside the pillars can be drained. This symbol indicates the [Pillar Moving] range. [For Long Pillars] Add 400 to the height dimension. W1 L1 L3 L2 [Pillar Core-to-Core] A [Roof Rafter Core-to-Core] L4 L2 [Pillar Core-to-Core] L3 W2 P.7 [About Foundation Dimensions] Refer to "Page 7" for foundation dimensions "DW", "DL" and "DH". Carport Main Unit Outer Line DW Side W1 DL DL DH DW H H1 H2 GL 90 Foundation Concrete Crushed Stones Size (Width) W1 W2 H1 H2 H Size (Length) L1 L2 L3 L4 A W24 2400 158 2368 2164 1796 Regular L50 + 50 9922 2900 1040 2042 706 Regular W27 2701 158 2432 2228 1796 W30 2999 158 2576 2370 1796 Marking Foundations (1) Determine the embedding position for pillars and then dig foundation holes. Side L3 L2 L4 L2 L3 L1-17-
1 Processing Connection Part Processing Holes for Mounting Connecting Sleeves Wind Snow P.18 For [Wind ] and [Snow ], also refer to the table below on this page for processing the roof purlin. (1) Process 4.5 additional holes on the connection side of the front frame / roof purlin / rear frame. [] (View from Bottom) 4.5 Additional Hole 25 [Roof Purlin] (View from Bottom) 4.5 Additional Hole 25 [] (View from Bottom) 4.5 Additional Hole 25 65 65 65 4.5 Additional Hole 25 65 Connection Side 4.5 Additional Hole 25 65 Connection Side 4.5 Additional Hole 25 65 Connection Side 4.5 Additional Hole on Connection Part 4.5 Additional Hole on 4.5 Additional Hole on Connection Part 4.5 Additional Hole on 4.5 Additional Hole on Connection Part 4.5 Additional Hole on 25 65 65 25 28.9 28.9 25 65 65 25 25.5 25.5 50.5 25 65 65 25 50.5 20 20 4.5 Additional Hole on 4.5 Additional Hole on 4.5 Additional Hole on 4.5 Additional Hole on 4.5 Additional Hole on 20 4.5 Additional Hole on For Snow / Wind : (processing holes for mounting roof purlin reinforcement) and Snow Wind [Snow ] Work required for [Wind ] (1) Process the roof purlin, roof purlin reinforcement and roof purlin sleeves. [Roof Purlin] Fin [Roof Purlin Reinforcement] 1400 1021 560.5 20 8-5.5 Processing Hole 4.5 Processed Hole 1400 1021 560.5 190 110 Connection Part 1400 1400 1021 1021 560.5 8-5.5 560.5 190 Processing Hole 110 20 80 1500 1500 80 80 1500 1500 80 [Roof Purlin Sleeve] 4-4.5 Processing Hole On the roof purlin, process holes on the side with fin. 10 25 200 25 10-18-
2 Mounting Components 1 Mounting Roof Purlin Reinforcement and Snow [9-1] 5 x 13 Wind Roof Purlin Reinforcement Pan Head Self Drilling Screw [Snow ] Work required for [Wind ] (1) Insert the roof purlin reinforcement to the roof purlin and mount it with [9-1]. Roof Purlin [11-1] 5 x 13 Pan Head Self Drilling Screw Edge Side Edge Side 20 110 110 20 Connection Part -19-
2 Connecting Connection Part (1) Fill [10-1] screws for rear frame sleeve mounting with sealant. (2) Mount and connect the corresponding sleeves to the front frame / roof purlin / rear frame with [10-1]. (3) Fill the notch on the rear frame and the connection part of each component with sealant. (4) Mount roof rafters to the connection part with [10-1]. Roof Purlin Sleeve Roof Purlin Sleeve Front Frame Sleeve Roof Purlin [10-1] 4 x 13 Pan Head Self Drilling Screw [10-1] 4 x 13 Pan Head Self Drilling Screw [10-1] 4 x 13 Pan Head Self Drilling Screw Screw [10-1] 4 x 13 Pan Head Self Drilling Screw Roof Purlin Roof Rafter Rear Frame Refer to "Construction Method for Basic Type" for mounting for other than the connection part. Seal the notch on the rear frame -20-
Construction of Type Work required for []. Items to Check for Drawing Warning For [Pillar Moving], move the pillar within ± mm of the Pillar Moving pillar core-to-core distance dimensions. Be sure to lay crushed stones so that the water inside the pillars can be drained. This symbol indicates the [Pillar Moving] range. [For Long Pillars] Add 400 to the height dimension. [For Construction on Slope] Construct the product by adjusting the embedding depth of the main unit on the higher side according to the height of the main unit on the lower side so that the pillars are vertical. Otherwise, water leakage may be caused by the water accumulated on the connected ridgepole. Lower Side Vertical Embedding Seal Position (G.L. Standard) Higher Side Vertical Adjusting Embedding Depth W1 W2 [Pillar Core-to-Core] L1 L3 L2 [Pillar Core-to-Core] L3 A [Roof Rafter Core-to-Core] Size (Width) W1 W2 W3 H H1 H2 Size (Length) L1 L2 L3 A Regular W24-24 4816 W27-27 5416 4653 5253 157 157 1796 1796 2371 2435 2164 2228 Regular L50 4980 2900 1040 706 W30-30 6013 2578 2370 Carport Main Unit Outer Line P.7 [About Foundation Dimensions] Refer to "Page 7" for foundation dimensions "DW", "DL", and "DH". W1 H H2 H1 W3 90 GL GL Foundation Concrete Crushed Stones Foundation Concrete Crushed Stones 5851 157 1796 Marking Foundations (1) Determine the embedding position for pillars and then dig foundation holes. DW Side DL For different sizes (widths), the foundation depth (DH) is as shown in the table below. Side DL DH L3 DW L2 L1 L3 Size (Width) W24-27 W24 Side 550 W27-30 - W27 Side W30 Side 614-550 692-21-
1 Mounting Connection Part 1 Mounting M-connection Metal Fittings (1) Remove the push buttons on the beam. (2) Press the M-connection beam connecting fitting against the beam, mark the hole positions and then drill 9 through holes. (3) Fix beams with M-connection beam connecting fittings for R and beam spacers [12-1] to [12-3]. Beam 9 Processed Hole (Through) Refer to "Construction Method for Basic Type" for mounting for other than the connection part. [12-2] M8 Hex Self-Lock Nut [12-3] Plain Washer for M8 Remove the push button 9 Copy Hole (Through) Beam Existing Hole Push Button Check that the distance between front frames is 15 mm. Beam Connecting Fitting for R Beam Spacer Beam Spacer [12-1] M8 x 80 Hex Bolt [12-3] Plain Washer for M8 15mm Beam 9 Copy Hole (Through) Beam Connecting Fitting for R 2 Mounting Connection Ridgepoles For Independent Construction Be sure to complete "Construction for Basic Type 9 Mounting Roof Rafters" before this process. (1) Insert the M/Y-connection ridgepole between the front frames. (2) Fit an M-connection fixing fitting R to it and then fix it with [12-4]. SS Fixing Fitting for R M/Y-Connection Ridgepole Mount the M-connection fixing fitting for R to the position shown in the figure below. If a beam is at the fixing fitting mounting position, shift it before mounting. Front Frame Approx. A Approx. A Front Frame Fixing Fitting for R A Mounting Number 1625 4-22- [12-4] 4 x 13 Pan Head Self Drilling Screw
For Connecting Construction Work required for []. P.20 Also refer to page 20 prior to work. (1) Connect the front frames with front frame sleeves. (2) Place the M/Y-connection ridgepoles on the position between front frames, and then fix them with an M-connection fixing fitting for R and [14-1]. M/Y-Connection Ridgepole Mounting for other than the connection part is the same as "For Independent Construction". Front Frame Front Frame Sleeve Connection Part Connecting Connecting Fixing Fitting for R Fixing Fitting for R [14-1] 4 x 13 Pan Head Self Drilling Screw 3 Mounting Edge Caps (1) Seal the M-connection edge cap for R and M/Y-connection ridgepole. (2) Mount the M-connection edge cap for R with [12-5]. M/Y-Connection Ridgepole Edge Cap for R [12-5] 4 x 20 Self-Tapping Truss Head Screw Class 2 4 Mounting MY-Connection Covers Work required for []. (1) Mount the MY-connection cover for R to the M/Y-connection ridgepole with [14-1]. (2) Seal the MY-connection cover for R. MY-Connection Connection Cover for R [14-1] 4 x 13 Pan Head Self Drilling Screw M/Y-Connection Ridgepole -23-
-24- Manual No. D638 XXX021556 201511A_1047 201607B_1049