Real Life Ninja Starter Pack 1 Assembly Instructions MATERIALS: Warped Wall 3 - Main Sections (Only 2 Sections for 10 Warped Wall) 8 3 deck screws for joining sections inside of Warped Wall 2 Rock Wall Panels (with pre-installed t-nuts. Top panel comes with ladder mounting block preinstalled.) for securing Rock Wall Panels 4 - wedge bolts Monkey Bars 2 13ft. Side Rails, 13 4ft. Rungs, 1 - Wooden Lift Support 26 3/16 Allen head bolts Four ½ x 4 Bolts with Flat and Lock Washers (Monkey Bar to Warped Wall) Eight 3/8 x 2 ¼ Bolts with Flat and Lock Washers (Monkey Bar to Salmon Ladder) Salmon Ladder 1 Header Board 2 Uprights, 4 - Wedge Bolts 26 - Pegs 4 3/8 x 4 Carriage Bolts with Flat and Lock Washers 1 Bar 2 Pulley Rigs for Top of uprights with 20-1 ½ drywall screws for mounting to top of uprights 2 Weights with rope 2 Post Pads with 16-2" Deck Screws Pegboard 1 Pegboard with 4-12" Pegs 1 Pegboard Spacer Block (Pegboard to Warped Wall) 3 ½ x 10 bolts with flat and lock washers (Pegboard to Warped Wall) 1 Pegboard Mounting Plate (For Pegboard to Salmon Ladder) 3-1/2" x 3 1/2" Carriage Bolts with flat washers, lock washer & nuts (Pegboard to Mounting Plate) 3 3/8 bolts with 2 flat washers & locking nut (For Pegboard Mounting Plate to Salmon Ladder)
Tools Needed: Minimum 3 people capable of lifting 100+ lbs 12 ft. Ladder ¾ Socket 9/16 Socket Adjustable Wrench Phillips Head Screw Driver Drill with Hammer setting 3/8 Wedge Bit Impact Driver Hammer 3/16 Allen Key
DGS - 17 Lucienne Ave. Danielson, CT 06239-800-932-3339 - info@gymsupply.com
1 Lay wall sections on side in appropriate order View from above 5 From inside the wall, secure the base section to the middle section using 3 deck screws through the abutting braces. Start at the side which still has 2 deck screws installed, and work your way across, making sure that the front surface of the wall is flush. x 4 Any overhang should be on the higher section, so someone sliding down the face would not catch on it. Top Middle Bottom Middle Middle Middle 2 Turn wall 90 degrees onto back Bottom Bottom Bottom View from Side x 4 Top Middle Bottom 3 Deck Screws 3 Tip wall into upright position View from side 6 Reinstall previously removed screws from side of bottom section View from side REINSTALL ONE SIDE ONLY 4 Remove previously installed screws from one side only of bottom section View from side 7 Repeat steps 4 through 6 for top/middle section. (12 and 14ft. walls only) REMOVE ONE SIDE ONLY 8 Move wall into final position. Wall must be on a firm level surface, such as concrete. Drill holes through pre-installed brackets inside wall into foor and install wedge bolts. (see next page)
Installation Specifications Mechanical Anchors Installation Instructions for Wedge-Bolt+ Step 1 Using the proper 3/8" Wedge-bit size, drill a hole into the base material to Min. 2.5" depth. The tolerances of the Wedge-bit used must meet the requirements of the published Wedge-bit range Step 2 Remove dust and debris from the hole. Step 3 Select a powered impact wrench that does not exceed 245 ft-lbs maximum torque, Tscrew, for the selected anchor diameter. Attach an appropriate sized hex socket/ driver to the impact wrench. Mount the screw anchor head into the socket. Step 4 Drive the anchor through the fixture and into the hole until the head of the anchor comes into contact with the fixture. The anchor should be snug after installation. Do not spin the hex socket off the anchor to disengage.
9 Lay out Monkey Bar Side Rails. Insert Rungs into pre-drilled holes and fasten with allen head bolts on each side. View from above 12 Fasten Rock Wall panels to back of warped wall using into pre-drilled holes. Be sure the panel with pre-installed mounting block is installed with the block closest to the top, and that top edge of panel is flush. Side Rails x 2 Rungs x 13 3/16 Allen Head Bolts x 26 Salmon Ladder Side Warped Wall Side 10 Attach wooden lift support to salmon ladder side and secure with velcro strap Side View View from Top 13 Lift Warped Wall end of Monkey Bars so that mounting brackets fit into pre-installed wooden mounting block. Adjust horizontally to line up bolt holes on brackets and warped wall. Rung Velcro Strap Mounting Block Monkey Bars Make sure you are attaching Lift Support to Salmon Ladder Side of Monkey Bars wooden lift support 11 Attach legs of salmon ladder to header using four pre-installed carriage bolts with flat washer, lock washer and nut on each. View from Front Salmon Ladder Header 14 Lift other end of Monkey Bars using wooden lift support, taking care that both sides are lifted evenly. Secure Monkey Bars to warped wall using four 1/2 x 3 1/2 bolts with lock washer and flat washer. 3 1/2 Bolts x 4 Lock Washer on Each Bolt Salmon Ladder Leg Carriage Bolts x 2 Lock Washer Nut (on each bolt) Side View Header Carriage Bolts x 2 Salmon Ladder Leg ATTENTION: Wooden Lift support should never be left unattended and MUST BE STABILIZED by at least one person at all times. Top of Wall
Salmon Ladder DGS - 17 Lucienne Ave. Danielson, CT 06239-800-932-3339 - info@gymsupply.com 15 Stand Salmon Ladder upright and secure to monkey bars using eight 2 1/4 bolts with wooden lift support may be removed. Top View Front View Salmon Ladder Header 2 1/4 Bolts x 8 Lock Washer on Each Bolt 16 Mounting Bracket should be on front face of pegboard. Lift Pegboard into place and secure on Salmon Ladder end. Secure on warped wall end using supplied bolts through spacer block into pre-installed inserts in side of warped wall. Pegboard Front of Warped Wall Mounting Block End of Pegboard abuts back of Salmon Ladder Upright Mounting Bracket bolts to Front of pegboard and side of salmon ladder 6 Bolts Locking Nut x 3 Salmon Ladder Side Warped Wall Side 10 Bolts Locking Nut CarriageBolts Locking Nut x 3 x 3 17 Check to make sure monkey bars and salmon ladder are square and level. To anchor salmon and secure using supplied wedge
SALMON LADDER PULLEY SYSTEM Secure pulleys to top of salmon ladder using 1-1/4 deck screws, to the top of the salmon ladder, being sure that the longer side of the pulley arm faces the side of the ladder with peg holes. Secure pads to back side of salmon ladder using 1-1/4 deck screws, being sure to leave a 2 space between the pad and upright for the weights and rope to slide behind. Tie weights on to end of each side. Start with two weights and adjust if needed with more or less depending on desired bar action after release. Test bar and weight action before cutting ropes down to desired lengths. Weights should slide freely behind pads on back of salmon ladder uprights. Unwrap rope and pull taught. Measure to the center of the rope and cut in the middle, leaving one length of rope extending from each side of the bar. Thread cut end of rope over pulley on long side first, then short side, so that the rope hangs down towards the pad on the back of the salmon ladder upright. 1-1/4 Deck Screws x2 x2 SALMON LADDER BAR BACK SIDE VIEW Weights Weights 1-1/4 Deck Screws Cut at middle