MA3. Miniature Absolute Magnetic Shaft Encoder Page 1 of 8. Description. Order Using #MA3 starting at $36.00 per unit. Features

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Section 11 Electronic Position Controls & Encoders

Transcription:

Page 1 of 8 Description The MA3 is a miniature rotary absolute shaft encoder that reports the shaft position over 360 with no stops or gaps. The MA3 is available with an analog or a pulse width modulated (PWM) digital output. Analog output provides an analog voltage that is proportional to the absolute shaft position. Analog output is only available in resolution. PWM output provides a pulse width duty cycle that is proportional to the absolute shaft position. PWM output is available in and resolutions. While the accuracy is the same for both encoders, the version provides higher resolution. Three shaft torque versions are available. The standard torque version has a sleeve bushing lubricated with a viscous motion control gel to provide torque and feel that is ideal for front panel human interface applications. The no torque added option has a sleeve bushing and a low viscosity lubricant (that does not intentionally add torque) for low RPM applications where a small amount of torque is acceptable. The ball bearing version uses miniature precision ball bearings that are suitable for high speed and ultra low torque applications. The shaft diameter for ball bearing version option is 1/8" rather than 1/4". Connecting to the MA3 is simple. The 3-pin high retention snap-in 1.25mm pitch polarized connector provides for +5V, output, and ground. Features Patent pending Miniature size (0.48" diameter) Non-contacting magnetic single chip sensing technology -40C to 125C. operating temperature range Analog output - 2.6 khz sampling rate PWM output - 1024 positions per revolution, 1 khz PWM output - 4096 positions per revolution, 250 Hz

Mechanical Drawing Page 2 of 8 Mechanical Specification Sleeve Bushing Ball Bearing Moment of Inertia 4.1 x 10^-6 oz-in-s² 4.1 x 10^-6 oz-in-s² Angular Accuracy <0.5 deg. @ 25C <0.5 deg. @ 25C Angular Accuracy Over Temperature <0.9 deg. @ -40 to 125C <0.9 deg. @ -40 to 125C Shaft Speed 100 RPM max. continuous 15,000 RPM max. continuous Acceleration 10,000 rad/sec² 250,000 rad/sec² Vibration 20G. 5Hz to 2kHz 20G. 5Hz to 2kHz Shaft Torque Shaft Loading 0.5 ± 0.2 in. oz. (D - torque option) 0.3 in. oz. max. (N - torque option) 2 lbs. max. dynamic* 20 lbs. max. static 0.05 in. oz. max. 1 lb. max. Bearing Life - (40/P)³ = life in millions of revs. where P = radial load in pounds Weight 0.46 oz. 0.37 oz. Shaft Runout 0.0015 T.I.R. max. 0.0015 T.I.R. max.

Page 3 of 8 * When a pulley, gear, or friction wheel drives the shaft, the Ball Bearing option is recommended instead of the Sleeve Bushing. Environmental Parameter Dimension Operating Temperature -40C to +125C Storage Temperature -55C to +125C ESD 2 kv minimum Humidity Non-condensing 5% to 85% Mounting Parameter Dimension Hole Diameter 0.375" +0.005 / -0.0 Panel Thickness Panel Nut Max. Torque 0.125" max. 20 in.-lbs. Materials Parameter Shaft Bushing Dimension Stainless Brass Magnetic Field Crosstalk The MA3 absolute encoder contains a small internal magnet, mounted on the end of the shaft that generates a weak magnetic field extending outside the housing of each encoder. If two MA3 units are to be installed closer than 1 inch apart (measured between the center of both shafts), a magnetic shield, such as a small steel plate should be installed in between to prevent one encoder from causing small changes in reported position through magnetic field cross-talk. Electrical Power Supply 4.5 5.0 5.5 Volts Supply Current - 16 20 ma

Page 4 of 8 Power-up Time - - 50 ms Analog Output Operation Analog output is only available in resolution. The analog output voltage is ratiometric to the power supply voltage and will typically swing within 15 millivolts of the power supply rails with no output load. This non-linearity near the rails increases with increasing output loads. For this reason, the output load impedance should be 4.7k and less than 100pF. The graphs below show the typical output levels for various output loads when powered by a 5V supply. Position Sampling Rate 2.35 2.61 2.87 khz Propagation Delay - - 384 Analog Output Voltage Maximum - 4.987 - Volts* Analog Output Voltage Minimum - 0.015 - Volts* Output Short Circuit Sink Current - 32 50 ma** Output Short Circuit Source Current - 36 66 ma** Output Noise 160 220 490 Vrms** Output Transition Noise - 0.06 - Degrees RMS*** * With no output load. See graphs below. ** Continuous short to +5V or ground will not damage the MA3. *** Transition noise is defined as the jitter in the transition between two adjacent position steps.

Page 5 of 8 PWM Output Operation The magnetic sensor chip in the MA3 has an on-chip RC oscillator which is factory trimmed to 5% accuracy at room temperature (10% over full temperature range). This tolerance influences the sampling rate and the pulse width of the PWM output. If only the PWM pulse width t on is used to measure the angle, the resulting value also has this timing tolerance. However, this tolerance can be cancelled by measuring both ton and toff and calculating the angle from the duty cycle. Angular accuracy including non-linearity is within 0.5 deg. at 25C, but may increase to 0.9 deg. at high temperatures. PWM Frequency (-40C to 125C) 0.878 220 0.976 244 1.074 268 khz Hz Minimum Pulse Width 0.95 0.95 1.00 1.00 1.05 1.05 Maximum Pulse Width 973 3891 1024 4096 1075 4301

Page 6 of 8 Internal Sampling Rate 9.38 2.35 10.42 2.61 11.46 2.87 khz khz Propagation - - - - 48 384 High Level Output Voltage (V OH: @4mA Source) Vcc -0.5 - - V* Low Level Output Voltage (V OL: @4mA Sink) - - 0.4 V* * Continuous short to +5V or ground will not damage the MA3. PWM: Position = ((t on * 1025) / (t on+ t off)) -1 PWM: Position = ((t on * 4097) / (t on+ t off)) -1 Pin-outs

Page 7 of 8 Analog Output (MA3-A): Pin Name Description 1 5 +5VDC power 2 A Analog output 3 G Ground PWM Output (MA3-P10, MA3-P12): Pin Name Description 1 5 +5VDC power 2 A PWM output 3 G Ground

Page 8 of 8 Ordering Information MA3 - - - Interface A10 = 10-Bit Analog P10 = 10-Bit PWM P12 = 12-Bit PWM Shaft 125 = 1/8" dia. sleeve bushing (standard torque) 236 = 6mm dia. sleeve bushing (standard torque) 250 = 1/4" Torque D = Default B = 1/8" dia. ball bearing N = Replaces standard torque with no torque added Rules Torque must be something other than B when Shaft is 125 Notes Cables and connectors are not included and must be ordered separately. US Digital warrants its products against defects in materials and workmanship for two years. See complete warranty for details. Pricing Quantity Price 1 $36.00 10 $31.54 50 $27.78 100 $23.89 Add 17% per unit for Interface of 12-Bit PWM Add $1.00 per unit for Shaft of 6mm dia. sleeve bushing (standard torque) Add $5.80 per unit for Torque of 1/8" dia. ball bearing