Parts Sheet #80000_0 MXBP Profiled Rail BeltDrive Actuators Parts Sheet MXBP Profiled Rail, BeltDrive Actuators mm (/ inch) Series Models: MXBPBWS0 EXPLODED VIEW MXBP b 8 9 80000_0 0 a 0 8 9 ITEM PART NO or Config. Code DESCRIPTION QTY. 800 Button Head Cap Screw 8 800 Cover Plate 800 Head Screw 8 8000 Head 890 Drive Pulley Assy 890 Drive Pulley Assy, Dual 80 Retaining Ring 80 Spacer 8 0 Socket Head Cap Screw 9 800 Bumper 0* RTBMXB Replacement Tube (800) * RBMXB Belt (809) * NNRMXB Nut Rail (80) a** b** NPRMXB Replacement Bearing Rail (Specify stroke) add DW for Dual Carrier add BB for optional Bearing Blocks A/R ITEM PART NO or Config. Code DESCRIPTION QTY. 0 Socket Head Cap Screw A/R 80008 Set Screw This number is not used 80 Carrier, Metric 8 Carrier, Inch (US Standard) 8 000 Socket Head Cap Screw 8 9 0 Socket Head Cap Screw 0 8908 Idle Pulley Assy 800 Low Head Cap Screw 800 Belt Clamp, Bottom 800 Belt Clamp, LH 80 Nut 8000 Turnbuckle 800 Belt Clamp, RH ** Bearing Blocks and/or Bearing Rail purchased before Oct., 0 are NOT compatible with current Bearing Blocks and Bearing Rails purchased after Oct., 0. *Specify stroke length when ordering A/R = As Required URL: http://www.tolomatic.com Email: help@tolomatic.com Fax: () 88080 Toll Free: 8008
Profiled Rail BeltDrive Actuators MXBP Parts Sheet #80000_0 PROCEDURE MXBP b 8 9 0 a 0 8 9 EXPLODED DRAWING REPEATED FOR REFERENCE GENERAL ACTUATOR DISASSEMBLY. Remove End Cover Plates (). Remove Socket Head Cap Screws (9). Position the Carrier () away from the Belt Clamps (, ) exposing the Turnbuckle (). Loosen the Turnbuckle () removing all belt tension. The Carrier () can be removed from the Bearing Blocks (b) by removing Fasteners (8).. Remove the Belt () from the Belt Clamps (, ) by removing Fasteners () and Belt Clamp Bottom (). The Belt () can now be removed from the actuator.. Remove the Retaining Rings () from each of the Heads (). Note that the Bearing/Pulley Assemblies (, 0) are slip fit into the Head (), but are bonded in the bore w/ Loctite, so it may be necessary to press the Pulley Assemblies (, 0) out of the Head ().. Remove the Heads () from the Tube (0) by removing Fasteners (). GENERAL ACTUATOR ASSEMBLY. Install the Drive and Idle Heads () to the Tube (0). Note that the Bumper Spacer () installs onto the Drive End Head ().. Install one Retaining Ring () into each Head (). Apply a light coating of Loctite to the OD of the bearings of the Pulley Assemblies (, 0) and to the ID of the bearing bores of the Head (). Install the Drive and Idle Pulley/Bearing Assemblies (, 0) into the Heads (). NOTE THAT ORIENTATION OF THE DRIVE SHAFT IS DETERMINED BY THIS ASSEMBLY STEP. Install the remaining Retaining Ring () into each Head ().. Feed the Belt () into the Tube (0) from one end of the actuator. Install a Belt Clamp (, ) to each end of the Belt () with Belt Clamp Bottoms () and Fasteners (). NOTE THAT ONE BELT CLAMP () WILL HAVE LEFT HAND THREADS FOR THE TURNBUCKLE (). Assemble so that Belt Clamp LH () is nearest the drive end Head (). Start the Turnbuckle () into each of the Belt Clamps (, ). Position Hex Nuts () in their respective slots of the Belt Clamps (, ).. Position Carrier () over the Bearing Blocks (b) and attach with fasteners (8). Position the Carrier () over the Belt Clamps (, ) and install Fasteners (9) leaving loose at this time.. TENSION THE BELT: To measure belt tension, position the edge of the Carrier () that is nearest the Head () 0" from the inside edge of the Head () (either end of the actuator). Locate a force gage on the Belt () " from the inside edge of the Head (). Deflect the Belt () /" [ mm] in either direction. The force gage should read between 8 and lbs. [80 98 N]. Adjust the Turnbuckle () to achieve this tension, then tighten the Fasteners (9) to secure the Belt Clamps (, ) to the Carrier (). URL: http://www.tolomatic.com Email: help@tolomatic.com Fax: () 88080 Toll Free: 8008
Parts Sheet #80000_0 MXBP Profiled Rail BeltDrive Actuators EXPLODED VIEW & PARTS LIST LMI INLINE MOTOR MOUNT MOTOR MRV,,, MRV,, MRS,, MRS, MRS MOTOR & GH MRVx, MRSx & GHV0,0 MRVx, MRSx & GHV0,0 ITEM PART NO. DESCRIPTION 80 Motor Spacer 80 Motor Spacer 800 Motor Spacer 80 Motor Spacer 80 Motor Spacer 80 Motor Spacer 098 Socket Head Cap Screws 0 Socket Head Cap Screws 09 Socket Head Cap Screws 09 Socket Head Cap Screws 900 Clamp 00 Cover 9 Socket Head Cap Screw 009 Coupler 09 Coupler 009 Coupler URL: http://www.tolomatic.com Email: help@tolomatic.com Fax: () 88080 Toll Free: 8008
Profiled Rail BeltDrive Actuators MXBP Parts Sheet #80000_0 EXPLODED VIEW & PARTS LIST RP REVERSE PARALLEL MOTOR MOUNT PROCEDURE MXBP REVERSE PARALLEL DISASSEMBLY INSTRUCTIONS:. Remove End Caps (). Release tension on Belt (0) by breaking loose the Motor Fasteners ().. Remove RP Cover (). 9 0 8. Remove both Drive Pulley () and Driven Pulley (8) from their respective shafts. The Belt (0) will come off with the Pulleys (8, ). MOTOR MRV,,, MRV,, MRS,, MRS, MRS ITEM PART NO. DESCRIPTION 00 Housing 00 Housing 00 Housing 0 Cover 0 Cover 00 Cover 00 Cap 00 Screw 8 8 8 8 8 0 Low Head Cap Screw 098 Socket Head Cap Screws 099 Socket Head Cap Screws 09 Socket Head Cap Screws 000 Uplate 8 9 0 9 Pulley 09 Pulley 000 Collar Clamp 0080 Collar Clamp Belt 0 Belt 008 Belt 8 Pulley 099 Pulley Pulley 0 Pulley 00 Trantorq 0090 Set Screw 00089 Nut 000 Collar Clamp 0 Low Head Cap Screws. Remove Motor Fasteners () from the UPlate (), to remove the motor from the Housing ().. Remove the Housing () from the Head (page #) by removing Fasteners (). REVERSE PARALLEL ASSEMBLY INSTRUCTIONS: *Apply Loctite # to all fasteners upon installation. Install Housing () to the Head (page #) with Cap Screws ().. Install the Motor to the Housing () with Fasteners () into the UPlate (). Do not tighten the Fasteners () at this time.. Locate the Belt (0) over the Pulleys (8, ) and slide the Drive () and Driven (8) Pulleys over their respective shafts. Tighten each Pulley (8, ) to its shaft with either Trantorque () or Collar Clamp (). If Trantorque (), use a torque wrench to apply appropriate torque. ½ hex on Trantorque () apply inlbs. (8. Nm). /8 hex on Trantorque () apply 00 inlbs. (. Nm).. Verify that there is clearance between the inside of the Housing () and each Pulley (8, ). Verify that the Pulleys (8, ) are aligned to each other.. Position the Cover () in mating slot of the Housing () and install the Fastener () to hold in place. Take care not to overtighten. If the Cover () is deflected it can interfere with the moving parts.. Tension the Belt (0) by pulling the motor away from the Drive Shaft Assembly (page #) with the appropriate force in the chart below. Tighten the Motor Fasteners () while this force is applied to the motor. Motor Frame Tension Force MRB, MRS/ 0 lbs ( N) MRV, MRS 0 lbs (89 N) MRV, MRB 0 lbs ( N). Install both End Caps () with the Screws () to finalize assembly. URL: http://www.tolomatic.com Email: help@tolomatic.com Fax: () 88080 Toll Free: 8008
Parts Sheet #80000_0 MXBP Profiled Rail BeltDrive Actuators EXPLODED VIEW & PARTS LIST OPTIONS ITEM PART NO. DESCRIPTION 890 Dual Carrier Assembly, metric 89 Dual Carrier Assembly, inch (US Standard) SWITCHES WITH QUICKDISCONNECT COUPLERS SWMXP RK Reed Switch, SPST Normally Open SWMXP NK Reed Switch, SPST Normally Closed SWMXP TK Solid State Switch, PNP (Sourcing) Normally Open SWMXP KK Solid State Switch, NPN (Sinking) Normally Open SWMXP PK Solid State Switch, PNP (Sourcing) Normally Closed SWMXP HK Solid State Switch, NPN (Sinking) Normally Closed NOTE: Includes retained hardware & female connector for quickdisconnect 89009 Magnet Kit 808 Magnet Block 80008 Magnet 00 Socket Head Cap Screw SWITCHES WITHOUT QUICKDISCONNECT COUPLERS SWMXP RY Reed Switch, SPST Normally Open SWMXP NY Reed Switch, SPST Normally Closed SWMXP TY Solid State Switch, PNP (Sourcing) Normally Open SWMXP KY Solid State Switch, NPN (Sinking) Normally Open SWMXP PY Solid State Switch, PNP (Sourcing) Normally Closed SWMXP HY Solid State Switch, NPN (Sinking) Normally Closed 809008 Side Cover Plate Assembly 8000 Cover Plate 800 Button Head Cap Screw 800 Tube Clamp 890 Mounting Plate Kit 80 Mounting Plate 800 Tube Clamp 80 Socket Head Cap Screw URL: http://www.tolomatic.com Email: help@tolomatic.com Fax: () 88080 Toll Free: 8008
Switch Diagrams MXBP Parts Sheet #80000_0 SWITCH WIRING DIAGRAMS AND LABEL COLOR CODING (CE and RoHS Compliant) RY RK REED OPEN OPEN or OPEN TY TK SOLID STATE OPEN PNP OPEN PNP (SOURCING) KY KK SOLID STATE OPEN NPN OPEN NPN (SINKING) NY NK REED CLOSED CLOSED or CLOSED PY PK SOLID STATE CLOSED PNP CLOSED PNP (SOURCING) HY HK SOLID STATE CLOSED NPN CLOSED NPN (SINKING) QUICK DISCONNECT MALE PLUG PINOUT BLACK () BROWN () E () #8009080 QUICK DISCONNECT FEMALE SOCKET PINOUT BLACK () BROWN () E () SWITCH INSTALLATION AND REPLACEMENT Insert switch Tolomatic Rotate switch Tolomatic Secure switch Tolomatic Place switch in side groove on tube at desired location with "Tolomatic" facing outward. While applying light pressure to the switch, rotate the switch halfway into the groove. Maintaining light pressure, rotate the switch in the opposite direction until the switch is fully inside the groove with "Tolomatic" visible. Reposition the switch to the exact location and lock it securely into place by tightening the screw on the switch. SWITCH DETECTION POINT DETECTION POINT SOLID STATE DETECTION POINT REED. [8]. [] Dimensions in inches [brackets indicate dimensions in millimeters] 800 County Road, Hamel, MN 0 http://www.tolomatic.com Email: Help@Tolomatic.com Phone: () 88000 Fax: () 88080 Toll Free: 8008 0 Tolomatic 00008 8 Information furnished is believed to be accurate and reliable. However, Tolomatic assumes no responsibility for its use or for any errors that may appear in this document. Tolomatic reserves the right to change the design or operation of the equipment described herein and any associated motion products without notice. Information in this document is subject to change without notice.