SAFETY LIGHT CURTAINS

SAFETY LIGHT CURTAINS SOLID-, SOLID-E A reliable and interference-proof safety sensor system is a prerequisite for high system availability and achievement of production targets. At the same time the increasing costs pressure of global competition also requires an economical safety system. Satisfying these central requirements was the maxim with the development of the SOLID- type Safety Light Curtains with integrated cyclical testing. These devices are characterized by their robust housing design and high interference immunity. Various resolutions and functionalities enable cost-optimized solutions with the most varied applications. SOLID- is predestined for hand and arm protection and for detecting the presence of people. SOLID- with automatic restart on a textile machine Typical areas of application Storage and conveyor systems Textile machinery Machinery in the timber and woodprocessing industry Wafers Automatic loading systems Packaging machinery SOLID-E with integrated restart interlock on a pad printing machine SOLID-, SOLID-E p. 160

SOLID-, SOLID-E Important technical data, overview Type in accordance with IEC/EN 61496 Type SIL in accordance with IEC 61508 and SILCL in accordance SIL with IEC/EN 6061 Performance Level (PL) in accordance with EN ISO 13849-1 PL d Category in accordance with EN ISO 13849 Resolution 0 mm 30 mm 40 mm 90 mm Range 0.5...15 m 0...10 m 0.8...0 m 0.8...0 m Protective field height (type-dependent) 150...1800 mm Profile cross-section 30 mm x 34 mm Safety-related switching outputs (OSSDs) pnp transistor outputs Connection system M1 plug Functions *) Can also be connected to SOLID-E **) Already included in the device SOLID- SOLID-E Integrated cyclical testing Automatic start/restart Start/restart interlock (RES), selectable Dynamic contactor monitoring (EDM), selectable transmission channels, selectable Function extension SOLID- With Safety Relays Relay output RES EDM Muting Cycle control Further details MSI-SR4 p. 436 MSI-m* p. 464 MSI-i* p. 458 SOLID-E MSI-RM ** ** p. 430 Special features Type self-testing Safety Light Curtain in accordance with IEC/ EN 61496 SIL Safety Light Curtain in accordance with IEC/EN 61508 Slender and robust aluminum housing (30 mm x 34 mm) Fault-free operation of adjacent devices with selection of different transmission channels Easy function selection with external wiring Features IP 65 Further information Page Ordering information 16 Electrical connection 166 Technical data 168 Dimensional drawings 169 Dimensional drawings: 170 Accessories Accessories ordering 17 information Services Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light Safety Sensor Sets Single Light AS-Interface Safety at Work www.leuze.com/solid/ PROFIsafe Sensors 161

SAFETY LIGHT CURTAINS Ordering information SOLID-, consisting of transmitter and receiver. Included in delivery: bracket sets BT-360-SET, 1 connecting and operating instructions manual Functions: Integrated testing, automatic start/restart, selectable transmission channels Protective field height in mm SOLID- Resolution: 0 mm Range: 0.5-15 m 150 6781701 SDT0-150 Transmitter 678001 SDR0-150 Receiver 5 678170 SDT0-5 Transmitter 67800 SDR0-5 Receiver 300 6781703 SDT0-300 Transmitter 678003 SDR0-300 Receiver 450 6781704 SDT0-450 Transmitter 678004 SDR0-450 Receiver 600 6781706 SDT0-600 Transmitter 678006 SDR0-600 Receiver 750 6781707 SDT0-750 Transmitter 678007 SDR0-750 Receiver 900 6781709 SDT0-900 Transmitter 678009 SDR0-900 Receiver 1050 6781710 SDT0-1050 Transmitter 678010 SDR0-1050 Receiver 100 678171 SDT0-100 Transmitter 67801 SDR0-100 Receiver 1350 6781713 SDT0-1350 Transmitter 678013 SDR0-1350 Receiver 1500 6781715 SDT0-1500 Transmitter 678015 SDR0-1500 Receiver 1650 6781716 SDT0-1650 Transmitter 678016 SDR0-1650 Receiver 1800 6781718 SDT0-1800 Transmitter 678018 SDR0-1800 Receiver SOLID- Resolution: 30 mm Range: 0. - 10 m 6781801 SDT30-150 Transmitter 6780601 SDR30-150 Receiver 678180 SDT30-5 Transmitter 678060 SDR30-5 Receiver 6781803 SDT30-300 Transmitter 6780603 SDR30-300 Receiver 6781804 SDT30-450 Transmitter 6780604 SDR30-450 Receiver 6781806 SDT30-600 Transmitter 6780606 SDR30-600 Receiver 6781807 SDT30-750 Transmitter 6780607 SDR30-750 Receiver 6781809 SDT30-900 Transmitter 6780609 SDR30-900 Receiver 6781810 SDT30-1050 Transmitter 6780610 SDR30-1050 Receiver 678181 SDT30-100 Transmitter 678061 SDR30-100 Receiver 6781813 SDT30-1350 Transmitter 6780613 SDR30-1350 Receiver 6781815 SDT30-1500 Transmitter 6780615 SDR30-1500 Receiver 6781816 SDT30-1650 Transmitter 6780616 SDR30-1650 Receiver 6781818 SDT30-1800 Transmitter 6780618 SDR30-1800 Receiver 16

SOLID-, SOLID-E Ordering information SOLID-, consisting of transmitter and receiver. Included in delivery: bracket sets BT-360-SET, 1 connecting and operating instructions manual Functions: Integrated testing, automatic start/restart, selectable transmission channels Services Protective field height in mm SOLID- Resolution: 40 mm Range: 0.8-0 m 150 6781901 SDT40-150 Transmitter 6781001 SDR40-150 Receiver 5 678190 SDT40-5 Transmitter 678100 SDR40-5 Receiver 300 6781903 SDT40-300 Transmitter 6781003 SDR40-300 Receiver 450 6781904 SDT40-450 Transmitter 6781004 SDR40-450 Receiver 600 6781906 SDT40-600 Transmitter 6781006 SDR40-600 Receiver 750 6781907 SDT40-750 Transmitter 6781007 SDR40-750 Receiver 900 6781909 SDT40-900 Transmitter 6781009 SDR40-900 Receiver 1050 6781910 SDT40-1050 Transmitter 6781010 SDR40-1050 Receiver 100 678191 SDT40-100 Transmitter 678101 SDR40-100 Receiver 1350 6781913 SDT40-1350 Transmitter 6781013 SDR40-1350 Receiver 1500 6781915 SDT40-1500 Transmitter 6781015 SDR40-1500 Receiver 1650 6781916 SDT40-1650 Transmitter 6781016 SDR40-1650 Receiver 1800 6781918 SDT40-1800 Transmitter 6781018 SDR40-1800 Receiver SOLID- Resolution: 90 mm Range: 0.8-0 m 678006 SDT90-600 Transmitter 6781406 SDR90-600 Receiver 678007 SDT90-750 Transmitter 6781407 SDR90-750 Receiver 678009 SDT90-900 Transmitter 6781409 SDR90-900 Receiver 678010 SDT90-1050 Transmitter 6781410 SDR90-1050 Receiver 67801 SDT90-100 Transmitter 678141 SDR90-100 Receiver 678013 SDT90-1350 Transmitter 6781413 SDR90-1350 Receiver 678015 SDT90-1500 Transmitter 6781415 SDR90-1500 Receiver 678016 SDT90-1650 Transmitter 6781416 SDR90-1650 Receiver 678018 SDT90-1800 Transmitter 6781418 SDR90-1800 Receiver Safety Engineering Software Safety Laser Scanners AS-Interface Safety at Work Safety Light Curtains Multiple Light Safety Sensor Sets Single Light www.leuze.com/solid/ PROFIsafe Sensors 163

SAFETY LIGHT CURTAINS Ordering information SOLID-E, consisting of transmitter and receiver. Included in delivery: bracket sets BT-360-SET, 1 connecting and operating instructions manual Functions: Integrated testing, selectable transmission channels, selectable start/restart interlock, selectable dynamic contactor monitoring Protective field height in mm SOLID-E Resolution: 0 mm Range: 0.5-15 m 150 6781701 SDT0-150 Transmitter 6780401 SDR0-150E Receiver 5 678170 SDT0-5 Transmitter 678040 SDR0-5E Receiver 300 6781703 SDT0-300 Transmitter 6780403 SDR0-300E Receiver 450 6781704 SDT0-450 Transmitter 6780404 SDR0-450E Receiver 600 6781706 SDT0-600 Transmitter 6780406 SDR0-600E Receiver 750 6781707 SDT0-750 Transmitter 6780407 SDR0-750E Receiver 900 6781709 SDT0-900 Transmitter 6780409 SDR0-900E Receiver 1050 6781710 SDT0-1050 Transmitter 6780410 SDR0-1050E Receiver 100 678171 SDT0-100 Transmitter 678041 SDR0-100E Receiver 1350 6781713 SDT0-1350 Transmitter 6780413 SDR0-1350E Receiver 1500 6781715 SDT0-1500 Transmitter 6780415 SDR0-1500E Receiver 1650 6781716 SDT0-1650 Transmitter 6780416 SDR0-1650E Receiver 1800 6781718 SDT0-1800 Transmitter 6780418 SDR0-1800E Receiver SOLID-E Resolution: 30 mm Range: 0. - 10 m 6781801 SDT30-150 Transmitter 6780801 SDR30-150E Receiver 678180 SDT30-5 Transmitter 678080 SDR30-5E Receiver 6781803 SDT30-300 Transmitter 6780803 SDR30-300E Receiver 6781804 SDT30-450 Transmitter 6780804 SDR30-450E Receiver 6781806 SDT30-600 Transmitter 6780806 SDR30-600E Receiver 6781807 SDT30-750 Transmitter 6780807 SDR30-750E Receiver 6781809 SDT30-900 Transmitter 6780809 SDR30-900E Receiver 6781810 SDT30-1050 Transmitter 6780810 SDR30-1050E Receiver 678181 SDT30-100 Transmitter 678081 SDR30-100E Receiver 6781813 SDT30-1350 Transmitter 6780813 SDR30-1350E Receiver 6781815 SDT30-1500 Transmitter 6780815 SDR30-1500E Receiver 6781816 SDT30-1650 Transmitter 6780816 SDR30-1650E Receiver 6781818 SDT30-1800 Transmitter 6780818 SDR30-1800E Receiver 164

SOLID-, SOLID-E Ordering information SOLID-E, consisting of transmitter and receiver. Included in delivery: bracket sets BT-360-SET, 1 connecting and operating instructions manual Functions: Integrated testing, selectable transmission channels, selectable start/restart interlock, selectable dynamic contactor monitoring Services Protective field height in mm SOLID-E Resolution: 40 mm Range: 0.8-0 m 150 6781901 SDT40-150 Transmitter 678101 SDR40-150E Receiver 5 678190 SDT40-5 Transmitter 67810 SDR40-5E Receiver 300 6781903 SDT40-300 Transmitter 678103 SDR40-300E Receiver 450 6781904 SDT40-450 Transmitter 678104 SDR40-450E Receiver 600 6781906 SDT40-600 Transmitter 678106 SDR40-600E Receiver 750 6781907 SDT40-750 Transmitter 678107 SDR40-750E Receiver 900 6781909 SDT40-900 Transmitter 678109 SDR40-900E Receiver 1050 6781910 SDT40-1050 Transmitter 678110 SDR40-1050E Receiver 100 678191 SDT40-100 Transmitter 67811 SDR40-100E Receiver 1350 6781913 SDT40-1350 Transmitter 678113 SDR40-1350E Receiver 1500 6781915 SDT40-1500 Transmitter 678115 SDR40-1500E Receiver 1650 6781916 SDT40-1650 Transmitter 678116 SDR40-1650E Receiver 1800 6781918 SDT40-1800 Transmitter 678118 SDR40-1800E Receiver SOLID-E Resolution: 90 mm Range: 0.8-0 m 678006 SDT90-600 Transmitter 6781606 SDR90-600E Receiver 678007 SDT90-750 Transmitter 6781607 SDR90-750E Receiver 678009 SDT90-900 Transmitter 6781609 SDR90-900E Receiver 678010 SDT90-1050 Transmitter 6781610 SDR90-1050E Receiver 67801 SDT90-100 Transmitter 678161 SDR90-100E Receiver 678013 SDT90-1350 Transmitter 6781613 SDR90-1350E Receiver 678015 SDT90-1500 Transmitter 6781615 SDR90-1500E Receiver 678016 SDT90-1650 Transmitter 6781616 SDR90-1650E Receiver 678018 SDT90-1800 Transmitter 6781618 SDR90-1800E Receiver Safety Engineering Software Safety Laser Scanners AS-Interface Safety at Work Safety Light Curtains Multiple Light Safety Sensor Sets Single Light www.leuze.com/solid/ PROFIsafe Sensors 165

SAFETY LIGHT CURTAINS Electrical connection SOLID- connection example +4V +4V -K3 -W1 1 4 -W 1 4 1 -K4 -S1 L+ L+ 1 1 -A1 1 4 -A 1 4 -A3 A1 S S1 S31 S33 S34 S35 13 3 33 41 +4V Test +4V OSSD OSSD1 SOLID- / SDT SOLID- / SDR FE FE n.c. +4V AOPD- 1 AOPD+ AOPD+ IV-0 RES-0 RES-I MSI-SR4 3 5 3 5 A 14 4 34 4 -W1 3 SH -W 3 SH Var. B -K3 -K4 Var. A -K3 -K4 * A1 -K3 A A1 -K4 A L- L- * PE. PE. SOLID- with MSI-SR4 Safety Relay Please observe the operating instructions of the components! *) Spark extinction circuit, supply suitable spark extinction 166

SOLID-, SOLID-E Electrical connection SOLID-E connection example Services +4V -A1 PE -W1 1 4 1 +4V n.c. Test SOLID- E / SDT FE 3 5 4 -A -W BA1 FE +4V -S1 BA n.c. OSSD1 SOLID- E / SDR E Var. B -W1 3 SH -W 7 SH -K3 1 1 7 8 -K4 -K3 L+ L+ 3 5 6 1 1 -K4 3 4 5 6 -A3 B3 Y1 1 14 4 Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light SOLID-E with MSI-RM Safety Relay Please observe the operating instructions of the components! Safety Sensor Sets AS-Interface Safety at Work Single Light OSSD Var. A -K3 -K4 MSI-RM A B1 Y -K3 11 A1 A -K4 L- L- 1 A1 A +4V. PE www.leuze.com/solid/ PROFIsafe Sensors 167

SAFETY LIGHT CURTAINS Technical data General system data Type in accordance with IEC/EN 61496 Type SIL in accordance with IEC 61508 and SILCL in accordance with IEC/EN 6061 SIL Performance Level (PL) in accordance with EN ISO 13849-1 PL d For prot. heights up to 900 mm, all res. 8.18 x 10-8 1/h Probability of a failure to danger per hour (PFH d ) For prot. heights up to 1800 mm, all res. 8.9 x 10-8 1/h For protective heights up to 850 mm On request Service life (T M ) in accordance with EN ISO 13849-1 0 years Category in accordance with EN ISO 13849 Resolution 0 mm 30 mm 40 mm 90 mm Range 0.5...15 m 0...10 m 0.8...0 m 0.8...0 m Response time (depends on protective field height) 9...60 ms 7...31 ms 7...31 ms 8...1 ms Protective field height 150...1800 mm 450...1800 mm Synchronization Optical via transmitter and receiver Supply voltage 4 V DC, ± 0 % Test repetition time with internal testing 100 ms Connection cable length Max. 100 m with 0.5 mm Safety class III Protection rating IP 65 Ambient temperature, operation 0...+50 C Ambient temperature, storage -5...+70 C Relative humidity 15...95 % Profile cross-section 30 mm x 34 mm Weight per device (length-dependent) 0.30...1.90 kg Transmitter Transmitter diodes, class in accordance with EN 6085 1 Wavelength 950 nm Current consumption 45 ma Connection system M1 plug, 5-pin External test input 4 V DC, max. 0 ma Receiver Current consumption 140 ma without external load Safety-related switching outputs (OSSDs) pnp transistor outputs (short circuit-proof, cross-circuit monitored) Switching voltage high active Min. Uv - 1.9 V Switching voltage low Max. 1 V Switching current Max. 50 ma SOLID- connection system M1 plug, 5-pin SOLID-E connection system M1 plug, 8-pin SOLID-E signal inputs on BA1 and BA 4 V DC, max. 10 ma Please note the additional information in the SOLID- Connecting and Operating Instructions at www.leuze.com/solid. 168

SOLID-, SOLID-E Dimensional drawings SOLID-/SOLID-E Safety Light Curtain Services ø4 8 9 SOLID- 17 11 34.6 Safety Engineering Software 1.6 B A Receiver 9 Safety Laser Scanners C 37 0 Transmitter Power Safety Light Curtains Multiple Light Safety Sensor Sets Our 3D CAD models can be found under: www.leuze.com/3d-cad-models. AS-Interface Safety at Work Single Light 8.6 D SOLID- A = Protective field height according to ordering information B = A + 75.5 mm C = A + 115.5 mm D = A + 4.3 mm www.leuze.com/solid/ PROFIsafe Sensors 169

SAFETY LIGHT CURTAINS Dimensional drawings: Accessories Brackets 34 0 8. ø6. 8 (50-53) 41. (34-37) 4.5 9.1 9.1 9 (50-53) 41. (34-37) 9.1 4.5 8. 0 34 9.1 ø6. 8 9 ø4 ø3 ø4 ø3 Bracket, 360 rotation, BT-360 Dimensions in mm 170

PROFIsafe Sensors AS-Interface Safety at Work Services Safety Laser Scanners Safety Light Curtains Multiple Light Safety Engineering Software Brackets ~6.5 11.3 ø6/x 10 35 70 6 60 ~40 ~34 7 ±8 Mounting bracket, swiveling with shock absorber, BT-SSD R10 31.7 9 18.4 16 1 30 R10 1 6. 6. 6. 39 4 R 31.7 73 61 6. 6. 5 Safety Sensor Sets Single Light 4 R10 ø6. 10 R10 10.8 1.1 L-mounting bracket, BT-L Z-mounting bracket, BT-Z

SAFETY LIGHT CURTAINS Accessories ordering information Length, design Installation accessories 49050 BT-360 Bracket, 360 rotation 49051 BT-L L-mounting bracket 4905 BT-Z Z-mounting bracket 49055 BT-360-SET Mounting bracket set, consisting of BT-360 49056 BT-L-mounting set Mounting bracket set, consisting of BT-L 49057 BT-Z-mounting set Mounting bracket set, consisting of BT-Z 560300 BT-SSD Swiveling support with shock absorber incl. screws and sliding blocks Connecting cables, 5-pin for SOLID- Transmitter and SOLID- Receiver 49071 CB-M1-5000S-5GF Connecting cable shielded with M1 coupling, 5-pin 5 m, straight/open end 4907 CB-M1-5000S-5WF Connecting cable shielded with M1 coupling, 5-pin 5 m, angled/open end 49073 CB-M1-10000S-5GF Connecting cable shielded with M1 coupling, 5-pin 10 m, straight/open end 49074 CB-M1-10000S-5WF Connecting cable shielded with M1 coupling, 5-pin 10 m, angled/open end 49075 CB-M1-15000S-5GF Connecting cable shielded with M1 coupling, 5-pin 15 m, straight/open end 49076 CB-M1-15000S-5WF Connecting cable shielded with M1 coupling, 5-pin 15 m, angled/open end 49171 CB-M1-5000S-5GF Connecting cable shielded with M1 coupling, 5-pin 5 m, straight/open end 4917 CB-M1-5000S-5WF Connecting cable shielded with M1 coupling, 5-pin 5 m, angled/open end 17

SOLID-, SOLID-E Accessories ordering information Length, design Services Connecting cables, 8-pin for SOLID-E Receiver 49081 CB-M1-5000S-8GF Connecting cable shielded with M1 coupling, 8-pin 5 m, straight/open end 4908 CB-M1-5000S-8WF Connecting cable shielded with M1 coupling, 8-pin 5 m, angled/open end 49083 CB-M1-10000S-8GF Connecting cable shielded with M1 coupling, 8-pin 10 m, straight/open end 49084 CB-M1-10000S-8WF Connecting cable shielded with M1 coupling, 8-pin 10 m, angled/open end 49085 CB-M1-15000S-8GF Connecting cable shielded with M1 coupling, 8-pin 15 m, straight/open end 49086 CB-M1-15000S-8WF Connecting cable shielded with M1 coupling, 8-pin 15 m, angled/open end 49181 CB-M1-5000S-8GF Connecting cable shielded with M1 coupling, 8-pin 5 m, straight/open end 4918 CB-M1-5000S-8WF Connecting cable shielded with M1 coupling, 8-pin 5 m, angled/open end Safety Engineering Software Safety Laser Scanners Laser Alignment Aids 56000 LA-78U Power supplies Laser Alignment Aid for lateral mounting with use for COMPACTplus/SOLID Safety Light Curtains 50061 LOGO! Power Test rods Power supply, 10/30 V AC --> 4 V DC / 1.3 A, regulated 349939 AC-TB0/40 Test rod, 0 mm / 40 mm 349945 AC-TR14/30 Test rod, 14 mm / 30 mm Multiple Light Protective screens, see accessories, page 494 AS-Interface Safety at Work Single Light Safety Sensor Sets www.leuze.com/solid/ PROFIsafe Sensors 173