Unity Forge Private Ltd Company Presentation
Agenda Brief about Unity Forge Design & Development Capabilities Manufacturing Capabilities Salient Features of Manufacturing Facilities Quality Assurance Awards
About Unity Forge Set up as an ancillary to the Enfield group in Dec 1964, to meet the growing need for high quality forgings, ccommenced production in 1965. Gradually forged ahead to become a name to reckon with in the forging space. An ISO 9001-2008 Certified Organization, our strength and our prime focus is strict adherence to quality standards. We are located about 45 minutes from the Chennai airport, in Maraimalai Nagar, a satellite industrial township. The company has a proud tradition of forging, combined with a policy of continuous investment in latest technology. Caters to a wide range of industries which include the Automobile, Defence, Flow control, Wind, Power, Solar, Infrastructure and General Engineering Industries. Manufacture forgings in the weight range of 200 Gms to 25 Kgs.
Unity Forge Mission & Values Mission The Mission of Unity Forge is to be the most preferred and admired steel forging company in the forging market, while satisfying our customers, employees, shareholders and society. Create and build long term relationships based on trust. Strive for excellence in client servicing. Offer quality products at competitive prices. Values Customer comes first. Our people are our assets. Profits are critical for growth. Quality in everything we do. Integrity is never compromised. Process Orientation is our habit.
History & Milestones Establishment 1964 : Unity Forge Established at Thiruvottiyur 1965 : Commenced production 1984 : Plant amalgamated with existing plant in maraimalainagar Quality 1998 : Certified for ISO 9001:2008 Awards 1996-97 & 1997-98 : Best Performance Award in Quality and Delivery Hindustan Motors 1991 :Certified for exporter 1995 :Certified for IBR Boiler Operations 2012 : Best Business Partner Award BHEL, Trichy
An ISO 9001-2008 and Boiler certified organization
Organization chart
Segment wise customers Segment POWER GENERAL ENGINEERING EARTH MOVERS Domestic & Export customers
Segment wise customers Segment VALVES / FLOW COTROL AUTO COMPONENTS GOVERNMENT SECTORS HCV Domestic & Export customers
Our sales Rs in Lakhs 2500 TURN OVER 2212 2000 1751 1500 1244 1327 1331 2013-14 2014-15 2015-16 1000 500 0 2011-12 2012-13
Our facility Our facilities provide the flexibility to produce metallurgically sound forgings for specific customer needs. Allow for the manufacture of forgings in a wide range and provide versatility in terms of component size, shape and material specification. An exclusive bay of Friction drop hammers, from 750 kgs to 2000 kgs capacity with individual billet heating furnaces and trimming presses constitute the forge shop. We are equipped with a full fledged tool room to manufacture dies and tools. Advanced equipment such as VMC and Spark erosion machines (EDM) are used. A State of the art continuous pusher type furnace along with a battery of oil fired furnaces and supported by an furnace with adequate mechanical handling facilities and temperature control systems constitute the Heat treatment shop, which facilitates normalizing, annealing, hardening and tempering processes.
Our team We draw strength from our team of experienced professional workforce committed to quality and delivery. The company has highly trained specialists in die design, engineering, metallurgy and manufacturing. They work hand-in-hand to effectively design and produce the customer's products. This skilled group is available to assist in not only developing quality forged parts but to achieve the maximum advantages of the forging process.
Our policy Quality is our watchword. We believe that our success depends entirely on delivering the quality our customer requires. Our policy is to always attain and wherever possible exceed the standards expected by our valued customers. This is achieved by continuous improvement program in process discipline, manufacturing methods and quality systems. Our success is in our regular interactions with laboratories, premier forging institutes and of course, our long term association with our prestigious customers. We believe and put into practice Do it right the first time. Our objectives include developing our employees to improve and sustain their skills to meet the customer expectations of quality and schedule.
Quality Having established a reputation for making quality forgings in the Domestic & International market. Quality in process discipline and manufacturing methods ISO 9001-2008 Certified Fortified by our performance, our products are now poised for a bigger entry into the international arena.
Product sector Forgings and machined components for Auto sector Valve and Oil field industry Defense industry Railway and Wind General Engineering
Product Range Crankshafts Camshafts Rocker Levers Gear Blanks Flanges, Jaw Ends Connecting Rods Forks, Valve Body Bonnet, Yoke Mount, Cup Spindle Turnbuckle, Clevis Tow Ball, Eye nut Wagon Coupler Oil Field Equipment
Our products
Our products
Our products
Design & Development capabilities D&D Focused on complex, critical parts & applications Development of integrated, cost-efficient solutions High expertise, long-time experienced staff, project management. Use of state-of-the-art software. Application Engineering Close collaboration with all customers in early stage of application design.
Manufacturing Capabilities & Facilities In-House Mfg Facilities Friction Drop hammer Forging Trimming press Heat Treatment Shot Blasting Fettling Coining Magna flux Sub-Contract Machining Tapping Plating In-House Tool & Die Process
Manufacturing Capabilities & Facilities
Testing facilities
Salient features Traceability All Receipt Inspection, In process Inspection and Final Inspection records are available. All records are linked to RAC / Heat code / Heat number. Complete traceability of the forging till RM Source Heat Number.
Awards Best Performance in Quality & Delivery from HM - 1997 Best Performance in Quality & Delivery from HM - 1998 Consistent Performance Award from BHEL-2012 Safety Award
Thank You Corporate Office: Unity Forge Pvt Ltd, 3rd Floor, No. 96, Dr. Radhakrishnan Salai, Mylapore 600 004, Tamil Nadu, India. Phone: +91-44 - 46236601 Factory Address: D-10, Kamarajar Salai, Maraimalai Nagar - 603 209 Tamil Nadu, India. Phone: +91-44 - 27452261 / 62 E-Mail : unityforge@unityforge.com Web: www.unityforge.com