VersaBlade Wire-to-Wire Connection System

VersaBlade Wire-to-Wire Connection System

VersaBlade Wire-to-Wire Connection System For Home Appliance

Contents 0 Product Overview 05 Feature and Benefits 0 Specifications 07 Mating Structure Ordering Information

VersaBlade Wire-to-Wire Connection System Introduction White Goods and HVAC applications such as refrigerators, washing machines and heating units often use numerous similarly-configured wire-to-wire power and signal connectors. This creates a risk of mis-mating and signal failure, along with an increase in manufacturing time and cost in order to assemble multiple harnesses. Molex s VersaBlade connector system addresses these issues with multi-module configurations and color options that provide visible mating guidance and reduced assembly steps. The system enables reliable signal and power transmission at 00V and 5A for superior mating reliability. Based on the proven.070 (.80mm) tab terminal design, the system also offers: single and multimodule styles that can accept a wide wire range between - AWG; durable shrouded housings with positive or friction locks; panel-mount options; and a TPA retainer for secure terminal retention. Glow-wire versions are also available. Markets and Applications Markets - Consumer - Data / Computing - Medical - Industrial Applications - Refrigerator - Washing Machine - Microwave Oven - Air Conditioner / Air Cleaner / Dehumidifier - Exercise Equipment - Printers / Copiers - Power Tools - Dryers

Features and Benefits FEATURES Multi-configured modular housings with color-coding options Optional glow-wire-compliant housing BENEFITS Provide design flexibility and polarization. Enables power and signal carrying within one connector. Facilitates material management when housings and wires are color matched Meets global safety and environmental requirements for appliance applications Optional snap-in mounting ears Enables panel-mount, feed-through configurations Dual-row system Provides heat dissipation and low engagement force. Positive lock Ensures mated connector assemblies will not disengage. Strengthens retention force Multi-branched wiring capabilities Offers harness design options to reduce time and cost Polarized housing and terminal dimple available (terminal-tohousing; housing-to-housing) Housing lance: Plastic hook captures the hole on terminal Accept wide range of wire sizes ( to AWG) Prevents incorrect connector insertion and mating Higher and more solid terminal-to-housing retention. No flaring, weak metal tangs Supports high voltage and current (00V/5A). More robust than blanked terminals s can be crimped with two wires Enables daisy-chain connections Variety of terminal position assurance (TPA) types Facilitates correct mating. Provides reliable terminal seating. Availability of options provides design flexibility for harness assembly Feature Details ing-ear Enables panel-mount, feed-through configurations Positive Lock Provides secure mating retention Polarization A. -to-housing l s are segmented by a dimple design to fit into designated housings and prevent incorrect mating B. Housing-to-Housing l Housings are designed with polarization keys in order to properly distinguish signal and power lines 5

VersaBlade Wire-to-Wire Connection System Specifications Reference Information - Packaging : Housing / TPA Bulk Reel - UL File : E979 - CSA File : LR9980 - TUV File : R70900 - RoHS : Compliant - Halogen Free : Low Halogen - Glow Wire Compliant : Available Mechanical - Contact Insertion Force(max.) :.5kgf - Contact Retention to Housing(min.) :.0kgf - Durability(max.) : 0 Cycles Physical Housing - : Polybutylene Terephthalate Colors -,, - : Polyethylene Terephthalate / Polycarbonate (PET / PC) Colors -,, Yellow Electrical - Voltage(max.) : 00V - Current(max.) : 5A - Contact Resistance : 0 milliohm - Dielectric Withstanding Voltage : 500 VAC - Insulation Resistance : 00 megaohms Plating - : Brass / Tin - : Phosphor Bronze / Tin Operating Temperature: -0 to +0 C Housing Part Number Guide Product Number EX) 5 5 _ Resin / Color Variation x x X X Resin Color 0 0 0 0 Yellow 0 0 9 9 9 Yellow 9 * 595, 55 is exceptional.

Mating Structure Standard s Receptacle Housing Plug Housing Without With TPA Housing Mating by Housing s Receptacle Housing Plug Housing Receptacle Housing Plug Housing s Without With Positive Lock 550-x0x 550-xx 55-xx 550-x0x 550-xx 55-xx 550-x0x 550-xx 55-xx 577 578 577 578 550-x0x 550-xx 55-xx 578 577 577 578 550-x0x 550-xx 55-xx 5 5 577 578 s TPA and Barrel Size Used with 58-x9x 550-x9x 550-x9x /577 /578-00 AWG -0-00 AWG 8- -00 AWG 0&0, 8&8-00 AWG 7

VersaBlade Wire-to-Wire Connection System Mating Structure Multi s Multi (-) Bundle TPAⅠ Receptacle Housing Plug Housing TPA Standard TPA Housing Mating by Housing s Receptacle Plug Receptacle Housing Plug Housing s With Positive Lock Multi - A B A 577 B type 580-x0x 595-x0x 595-xx 578 s TPA TPA and Barrel Size Standard Bundle Ⅰ -00 AWG -0 Used with -00-00 AWG 8- AWG 0&0, 8&8 58-x9x 595-x9x 008-x8x /577 /578-00 AWG 8

Mating Structure Multi s Multi (--) Bundle TPA Ⅱ Receptacle Housing Plug Housing Bundle TPAⅠ TPA Standard TPA Housing Mating by Housing s Receptacle Plug Receptacle Housing Plug Housing s With Positive Lock Multi -- A B C 577 C 578 577 578 B 5 A 580-x0x 595-x0x 595-xx 595-xx s TPA TPA and Barrel Size Standard Bundle Ⅰ Bundle Ⅱ -00 AWG -0 Used with -00-00 AWG 8- AWG 0&0, 8&8 58-x9x 595-x9x 008-x8x 957-09(Upper) 958-090(Lower) /577 /578-00 AWG Standard and Bundle TPA Usage Standard Bundle Ⅰ Bundle Ⅱ 9

VersaBlade Wire-to-Wire Connection System Mating Structure Multi s Multi (--) Receptacle Housing Plug Housing TPA Housing Mating by Housing s Receptacle Plug Receptacle Housing Plug Housing s With Positive Lock s Multi -- 577 55-xx 55-xx 578 5 58-00 55-xx 577 s TPA TPA and Barrel Size -00 AWG -0 Used with Upper 58-x9x Lower 587-x9x 58-x9x 550-x9x 550-x9x /577 /578-00 -00-00 AWG 8- AWG 0&0, 8&8 AWG 0

Mating Structure Multi 9 s Multi (--) Receptacle Housing Plug Housing TPA Housing Mating by Housing s Receptacle Plug Receptacle Housing Plug Housing s With Positive Lock s Multi -- 55-xx 9 5 577 578 55-xx 577 55-x9x 7 8 577 578 55-xx 9 577 s TPA TPA and Barrel Size Used with -00-00 -00 AWG -0 AWG 8- AWG 0&0, 8&8 58-x9x 550-x9x 550-x9x /577 /578-00 AWG

VersaBlade Wire-to-Wire Connection System Ordering Information. Standard Housing Receptacle Housing s Component Part Number Material Color Without With Without With Without With Without With Without With 8.. 8.0.0 9.. 5.. 5.. 8.9 8.9 8.9 8.9 8.9 8.9 8.9 8.9 8.9 8.9 7. 7.0.......5.5 550-000 550-009 550-00 550-000 550-00 550-009 550-09 Yellow 550-09 550-00 550-0 550-09 550-9 Yellow 550-9 550-000 550-00 550-009 550-09 Yellow 550-00 550-0 550-09 550-9 Yellow 550-9 550-000 550-00 550-009 550-00 550-0 550-09 550-9 Yellow 550-9 550-000 550-00 550-009 550-09 Yellow 550-00 550-0 550-09 550-9 Yellow 550-9 Plug Housing s Component Part Number Material Color..7.7 9.9 Housing Part Number Guide Product Number EX) 5 5.0.0 0.0 8.8 8.8 8.8 _ 9.....5 Resin / Color Variation x x 55-00 55-09 55-00 55-0 55-09 55-9 Yellow 55-9 55-00 55-0 55-09 55-9 Yellow 55-9 55-00 55-0 55-09 55-9 Yellow 55-9 55-00 55-0 55-09 55-9 Yellow 55-9 X X Resin Color 0 0 0 0 Yellow 0 0 9 9 9 Yellow 9 * 595, 55 is exceptional. Please contact Versablade@molex.com for any product requests.

Ordering Information. Multi Housing Receptacle Housing s Multi - Component 5. 8.9 9 Multi -- Multi -- Multi -- Plug Housing.5 5. 8.9. 8. 5.9 Part Number Material Color 580-000 580-00 580-009 580-09 Yellow 580-09 580-000 580-00 580-009 580-09 Yellow 580-09 58-00. 8.0 55-090 55-09 55-099 55-99. Used With Design With Dimple Component 7..8.85 Without Dimple 7..8.85 With Dimple 7.0 8.0.0 Without Dimple Component 7.0 8.0.0 0. A.0 B 8.8 577 578 8. 0. C.0 8. Color 595-00 595-900 595-90 Yellow 595-00 595-0 595-90 595-9 Yellow 595-00 595-90 595-9 Yellow 595-9 * Multi -- and -- is using the same Plug Housing from Standard.. Used With TPA Part Number Applicable Wire Size -00 AWG -0-00 AWG 8- s Component.8.8-00 AWG 577-00 AWG -0 577-00 AWG 8-.8 Standard Receptacle / Plug Handtool -00-00.8.05 577-00 AWG 8&8, 0&0 577-00 AWG -00 AWG -0-00 AWG 8- -00 AWG 8&8, 0&0-00 AWG 578-00 AWG -0 578-00 AWG 8-578-00 AWG 8&8, 0&0 578-00 Detail Number.8-00 AWG 8&8, 0&0 AWG Application Tooling 8. 0..0 5.5 Multi Receptacle Fine Adjust Die Number Extraction Tool Number 89-800 8-9000 8-700 89-000 8-900 8-700 -00 89-0700 8-900 8-700 -00 89-900 90-0700 8-700 -00 89-800 8-9000 8-700 -00 89-000 8-900 8-700 -00 89-0700 8-900 8-700 -00 89-900 90-00 8-700.8.05.8.8.8.8.0.8.8 Multi Receptacle Multi Plug Multi Plug Bundle Multi Plug Bundle (Lower) Color 58-090 58-09 550-090 550-09 550-09 Yellow 550-09 550-090 550-09 550-09 Yellow 550-09 58-090 58-09 58-090 58-09 587-090.8 595-090 595-09 008-08 957-09 958-090 7. 7.7.8 8. Multi Plug Bundle (Upper) Part Number Material.05 7. Part Number Material 595-000. 8.9 s. 8. 5.

VersaBlade Wire-to-Wire Connection System Wire-To-Wire Power Product Name Description Pitch Current Rating s Size Applications MX50L Offered in wire-to-wire, wire-to-panel and wire-toboard configurations, the IP7-rated MX50L system provides design flexibility for low level signal to high power applications. Key features include pre-assembled connector housings, integral TPA and two-way mat seal on mating connector, sealed panelmount plugs and proven blade-type terminals. 5.8mm, 7.mm Up to 8.0A and 0.0A - - Commercial Vehicle - Consumer Versablade The Versablade wire-to-wire connector system consists of wide flat blade tab terminals (.78mm), multi-configured modular housings and terminal position assurance inserts for modularity and design flexibility in various applications. Other features include positive lock and TPA secondary lock, singlerow system and spring style mounting ears. Various.0A -5.0A -9 - Consumer MLX The MLX series is interchangeable, intermateable and intermountable with industry standard products. This allows greater flexibility in mating with existing wire harnesses, connectors or PCB headers. The housings are designed for both male and female terminals. Housings are fully polarised and offer positive locking..5mm.5a -5 - Commercial Vehicle - Consumer Networking Mini-Fit Products Standard.09 The Mini-Fit family is designed for higher-current / higher-density applications which require design flexibility for wire-to-wire, wire-to-board and board-toboard configurations. Features include fully isolated terminals, positive locking, low-engagement forces and polarised housings and receptacles. Glow wire compliant and Halogen free versions are available. Industry standard.09 pin-and-socket power connectors are suitable for wire-to-wire and wire-toboard configurations. s can be used in both plug or receptacle housings allowing for design flexibility. PCB headers are also available. Features include panel mount and free hanging housings with positive locks and fully isolated contacts..0mm.0a - - Consumer - Data / Communications - Networking - Medical - Automotive - Commercial Vehicle - Military / Aerospace - Telecommunications - Alternative Energy Source 5.0mm 7.0A -5 - Consumer - Data / Communications - Networking Standard.0 The Industry standard 0. pin-and-socket wire-towire connector system provides a robust economical solution to applications needing a current handling capability of up to 5.0A. Housings will accept both male and female terminals and are polarised to eliminate mismating..8mm 5.0A - - Consumer - Data / Communications - Networking Inertia Lock.0mm Smallest pitch wire-to-wire connector system for 00 to 00 V signal and power applications when using.0mm diameter wire. The system features a positive lock design for secure mating, fully shrouded contacts and an optional TPA retainer..0mm.0a - - Consumer

Product Name Description Pitch Current Rating s Size Applications Beau Power Connectors Beau plug and socket blade-type connectors provide superior durability over hollow-pin connectors, allowing repetitive mating without any damage. Thermoplastic backshells provide greater dielectric strength and safety, uniform float contacts enable maximum surface engagement, low contact resistance and easier mating..5mm 0.0A - - Consumer Micro-Fit Products The Micro-Fit family is a wire-to-wire, wire-to-board and board-to-board connector system in single- and dual-row configurations. Features include blind mate (BMI), compliant pin (CPI) and reduced mating force (RMF) options. PCB-mount headers are available in straight and right angle, SMT and through-hole types, Halogen Free and Glow Wire compliant materials..00mm 5.0A - - Alternative Energy Source - Consumer - Data / Communications - Medical - Military / Aerospace - Telecommunications Wire-To-Wire Signal Product Name Description Pitch Current Rating s Size Applications SPOX The SPOX family features Mini-SPOX, including crimp and IDT housings, wire-to-wire and wireto-board options and Macro-SPOX, including unshrouded and partially shrouded headers, along with board-to-board options. The spring box -shaped terminals provide multiple points of contact assuring excellent signal integrity..50-5.08mm.0-7.0a - - Transportation - Consumer - Data/Communications SPOX BMI SPOX BMI (Blind-Mate Interface) connectors offer low-profile, dual-row, wire-to-wire and wire-to-board solutions. Self-aligning features and mated stack distance of only.00mm allow for secure use in both horizontal and vertical directions. Multiple pin counts permit design flexibility and provide solutions for both power and signal applications..5mm.0a - - Networking - Telecommunications Mizu-P5 Mizu-P5 wire-to-wire connector system is IP7 certified. The family includes systems rated up to 5 V and 50 V. Due to their small dimensions both systems are ideal for wire-to-wire applications in confined spaces. Other features include positive locking, polarisation and special terminal designs for high vibration applications..50mm.0 /.0A - - Transportation - Consumer SL Modular Connectors SL (Stackable Linear) is a modular, single-row, wireto-wire and wire-to-board system including pressfit(compliant-pin), through-hole and SMT PCB termination. Latching vertical/right-angle headers; discret wire, FFC and IDT crimp housings are available. SL intermates with CGrid and KK product families in same pitch to provide design flexibility and configuration options..5mm.0a -5 - Transportation - Consumer - Data / Communications - Medical - Networking 5

Get customized insights at : www.molex.com/product/versablade.html Order 9875- Rev. Printed in KOR/k/JC/JC/0.0 0 Molex