Ballpark-4 Groomer Model No.: B-BP-4 Operation & Parts Manual

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Transcription:

Ballpark-4 Groomer Model No.: B-BP-4 Operation & Parts Manual

P a g e 2 Table of Contents Cover Page 1 Table of Contents 2 Welcome to Bannerman 3 Warranty 4 General Information & Tool Functions 5 How to Use, Tool Adjustments & Basic Maintenance 6 Three Point Hitch Attachment Procedure 7 Parts Manual Cover Page 8 Main Frame Assembly 9 Ripper Blade Assembly 10 Rake Assembly 11 Leveler Assembly 12 Roller & Scraper Assembly Diagram 13 Roller & Scraper Parts Breakdown 14 Brush Assembly Diagram 15 Brush Assembly Parts Breakdown 16 Swing-Away Wing Brush Kit Diagram 17 Swing-Away Wing Brush Kit Parts Breakdown & Installation 18 Hydraulic Top Link 19 Water Tank Kit Diagram 20 Water Tank Kit Parts Breakdown 21 Contact Information 22

P a g e 3 Ballpark-4 Groomer (B-BP-4) Dear Owner, Welcome to Bannerman, the Home of Sports Turf Magic. Your new B-BP-4 Ballpark 4 Groomer is designed to meet all of your diamond grooming requirements. The ease of operation and low maintenance will give you many trouble free years of use. Please make certain that you read and understand the important instructions for the assembly, adjustment, operations, safety, and maintenance contained in this manual. If there are any instructions which you do not fully understand, contact either your dealer or Bannerman Ltd. for clarification prior to using the unit. When in need of replacement parts, specify the model and serial number of your new B-BP-4 Ballpark 4-Groomer. The serial plate that identifies your model number and the serial number is located on the three point hitch mast. To give you many years of service, regular preventative maintenance is required. Should you require further assistance, please feel free to contact your local Bannerman dealer or Bannerman directly. Regards, George Bannerman Corporate Secretary

P a g e 4 Warranty Bannerman Ltd. warranties all B-BP-4 Ballpark 4 Groomers, when applied and installed, to be free from defects in material and workmanship under normal use and service for a period of 1 year from date of use. We must receive the Warranty Card and Declaration or Delivery Card filled out in its entirety, via post, fax, or email within 15 days of date of sale. It is the responsibility of the end user to make sure that the Warranty Card has been filled out and submitted to Bannerman Ltd. This warranty does not guarantee a particular service life of the products. Service life will vary with application, operating environment, level of maintenance and other factors beyond our control. Bannerman Ltd s sole responsibilities for the B-BP-4 Ballpark 4 Groomer or parts determined to be defective and covered by this warranty is limited to repairing the product or part. *An allowance is to be applied to the labour cost for the removal and replacement.* Prior authorization from Bannerman Ltd. must be obtained before replacing or returning any part (s), or incurring any cost of labour. No charges for expense incurred in parts, labour or transportation by unauthorized persons will be allowed under this warranty. Bannerman Ltd. reserves the right of any part or Bannerman assembly (with transportation prepaid) claimed to be covered under this warranty. Bannerman Ltd. shall not be liable, in event, for proximate, incidental, consequential, special or other damages. This includes, but it not limited to, damages for loss of production, loss of profit, loss of opportunity, or injury to persons arising out of any breach in this warranty. THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE WARRANTY OF MERCHANTABILITY, WARRANTY OF FITNESS FOR PARTICULAR PURPOSE, OR ANY OTHER WARRANTY EXTENDING BEYOND THAT SET FORTH ABOVE. 41 Kelfield Street, Rexdale, M9W 5A3 Ontario, Canada CONTACT US: CAN 1-800-325-4871 USA 1-800-665-2696 info@sportsturfmagic.com

P a g e 5 Bannerman Ballpark-4 Leveler and Surface Restorer The Ballpark-4 can give your community ball diamonds as surface just like the professional teams demand and reduce the time, effort and labour to do the job. With the Ballpark-4, once you get your diamonds into shape, it is simply a matter of redressing the surface before and after every game (or even between innings). You will be able to keep your diamonds in topnotch shape throughout the entire season with much less effort when compared to other methods. General Information Tractor Requirements: 17-35 horsepower tractor with Category 1 Three Point Hitch Speed of Operation: 3 to 4 mph. (5 to 6 k/h.) Route of Operation: Forward direction only. Straight lines and turning permitted. Length: 48 in. (120cm) Width: 48 in. (120cm) Height: 31 in. (77.5cm) Weight: 450 lbs. (202.5kg) Tool Functions There are five tools that can be adjusted for the diamond conditions. Roller Assembly: Ripper Blade: Rake Assembly: Leveler Assembly: Brush Assembly: Packs the material down for a firm finish. The roller is also the reference position of all tools. The roller height should be set first and then locked into place. Adjusting the roller last will affect the other tools. Breaks up any mounding or highly compacted areas. Can be used to move large amounts of materials from high areas to low areas. Speed should be reduced when there is an increased amount of material. Breaks up any lumps and initiates the grooming process. Aside from vertical adjustment, the wire tine head has three positions for ground contact angle. Material loosened by the ripper blade and rake is leveled using a dual blade mounted on a parallel linkage system. This ensures a smooth and level playing field. Applies the final cosmetic appearance. Adjusting brush pressure changes the final appearance of the infield.

P a g e 3 How to Use the Ballpark-4 Approach the baseball diamond at a slow speed, approximately 3 to 5 m.p.h. Gently lower the groomer to the surface while on the move. Observe contact with the surface of the rake, leveler, roller and brush. To quickly engage the ripper blade to a depth of ¼ to 3/8, stop the tractor, shut off the engine, climb off the tractor, shorten the top link approximately ¼ to ½ turn and re-lock. When back in the tractor seat, start the tractor and pull ahead, again observing the tools. All of the tools should be in contact with the surface. Tool Adjustments Note: The roller must be the first tool adjusted when setting up the machine. This is due to the roller being the reference that all other tolls are positioned from. Important: All settings of the groomer are also dependent on the length of the top link of the tractor. If the length of the top link is changed this will change the settings of all the tools. The initial set-up of the groomer should have the three point hitch at an angle pf approximately 90 degrees to the tractor. If the groomer has previously been set up and you are re-attaching it to the tractor the top link will have to be adjusted to its previous length. A quick way to do this is to put the groomer down on a level surface, such as a parking lot or shop floor, and adjust the top link until the ripper blade is ½ to 5/8 (12mm X 16mm) off the ground. Remember that this assumes that the machine was properly set up before its removal. Basic Maintenance Daily: Leveler Assembly: Whole Unit: Weekly: Whole Unit: Oil all pivot points, eight in total. Walk around the groomer and visually check the frame and components for signs of wear or disfiguring. Any damaged part should be changed before operation. Check that all the bolts are present and tight.

P a g e 4 Three Point Hitch Attachment Procedure 1. Select a tractor 18 horsepower or greater equipped with the standard Category 0 or 1 three point hitch. 2. Free up all linkages, pivot ball joints with adequate caution to ensure proper movement of the linkage. This also ensure hook up is faster and safer. 3. With both the tractor and groomer on a level, firm surface, first measure the distance from the two rear three point hitch arms C and D to the ground with the arms in the lowest position, ground clearance should be no greater than 6 (15cm). Adjustments to the vertical tractor lift links F and G may be necessary. 4. Safely reverse tractor to groomer, and turn off the tractor s engine. Connect the left hand tractor hitch arm C onto the groomer hitch pin and locate the lynch pin into the pin hole. 5. Connect the right hand tractor hitch arm D onto the groomer hitch pin and locate the lynch pin. Snap pin into the pin hole. 6. Connect the adjustable top link E to the tractor and to the top hole in the A frame of the groomer. Be sure the lynch pins are in the cross holes of the top link pins, use hardened pins, NOT bolts. NOTE: Top link E can be either manual adjustable or hydraulic type. Start tractor engine, raise groomer to height of 2 ft (60cm) off of the ground. Ensure parking brake is on before leaving the tractor seat. With the unit raised up, adjust Side Sway turn buckles A & B to prevent Side to Side movement of the groomer. Be sure when adjusting side sway, to center the groomer to the tractor to ensure the groomer follows in a straight line of cultivation behind the tractor. 7. While the groomer is in raised position, level the groomer horizontally to the rear axle of the tractor. 8. Safely and slowly lower the groomer to the ground. When the groomer is resting on the ground, adjust the tractor top link E, either in or out to ensure the mainframe is 90 degrees to the rear of the tractor. 9. Lift the groomer for transport to approximately 18 (46 cm) of height and proceed to the baseball diamond infield surface to be groomed.

P a g e 5 Ballpark-4 Groomer Model No.: B-BP-4 PARTS MANUAL

P a g e 6 Main Frame Assembly Main Frame Assembly Parts List # Part No. Description Qty. 16 02005 5/16" Washer, Flat 12 54 15023 Platform 1 55 02007 5/16" - 16 X 1 Hex Head Cap Screw 6 56 02004 5/16" Nut, Nylon Insert 6 57 15045 Pin, Lynch 2 58 15044 Pin, Hitch (includes nut &lock washer) 2

P a g e 7 Ripper Blade Assembly Ripper Blade Assembly Parts List # Part No. Description Qty. 1 15001 Frame - Main 1 2 15022 Frame - Ripper Blade 1 3 15031 Ripper Blade 1 4 03032 1/2" Washer, Flat 4 5 11225 1/2" - 13 X 1-3/4" Hex Head Cap Screw 2 6 15032 5/8" - 11 X 2" Blade Bolts 5 7 03024 1/2" Nut, Nylon Insert 2 8 15033 5/8" Nut, Running 5

P a g e 8 Rake Assembly # Part No. Description Qty. 4 03032 1/2" Washer, Flat 2 7 03024 1/2" Nut, Nylon Insert 2 9 15604 Frame - Rake 1 10 15602 Frame - Top Rake 1 11 15603 Frame - Bottom Rake 1 12 15605 Tine Tube 1 13 15606 Stay Shaft 1 14 15028 Rake Tine 26 15 03020 1/2" - 13 X 3" Hex Head Cap Screw 2 18 09016 7/16" Washer, Flat 6 19 15047 7/16" Nut, Nylon Insert 6 20 15039 1/2" - 20 Nut, Jam 1 21 03016 3/8" - 16 X 1" Hex Head Cap Screw 2 22 15043 1/2" Washer, Shake Proof 1 23 02024 3/8" Washer, Flat 4 24 03022 3/8" Nut, Nylon Insert 2

P a g e 9 Leveler Assembly # Part No. Description Qty. 4 03032 1/2" Washer, Flat 12 7 03024 1/2" Nut, Nylon Insert 16 21 03016 3/8" - 16 X 1" Hex Head Cap Screw 10 23 15113 1/2" - 13 X 1-1/4 Hex Head Cap Screw 4 24 03022 3/8" Nut, Nylon Insert 10 25 15008 Leveler Hanger Bar - Left Hand 2 15009 Leveler Hanger Bar - Right Hand 2 26 15010 Leveler Hanger Arm - Lower 4 27 15607 Frame - Leveler 1 28 15011 Leveler Pivot Bracket - Left Hand 1 15012 Leveler Pivot Bracket - Right Hand 1 29 11225 1/2" - 13 X 1-3/4" Hex Head Cap Screw 4 30 11218 1/2" - 13 X 1-1/2" Hex Head Cap Screw 4 32 15608 Leveler Blade 2 34 15034 1/2" I.D. Bushing 8

P a g e 10 Roller & Scraper Assembly

P a g e 11 Roller & Scraper Assembly Parts List # Part # Description Qty 4 03032 1/2" Washer - Flat 12 7 03024 1/2"-13 Nut - Nylon Insert 4 18 02005 5/16" Washer - Flat 5 19 02004 5/16"-18 Nut - Nylon Insert 5 21 03016 3/8"-16 x 1" Hex Head Cap Screw 4 23 02024 3/8" Washer - Flat 4 29 11225 1/2"-13 x 1.75" Hex Head Cap Screw 2 35 15609 Frame Roller (B-Bp-4) 1 36 08165 Roller 2 38 08166 Frame - Scraper 1 39 08167 Rubber Scraper 1 40 08168 Clamp - Scraper 1 41 08164 Shaft - Roller 1 42 15040 Spacer - Thin (Inner) 2 43 15048 Spacer - Thick (Inner) 2 44 15027 Bearing 2 45 15019 Collar - Outer 2 47 03049 3/8" Washer - Lock 4 48 15041 3/4"-10 x 2" Hex Head Cap Screw 2 49 15042 3/4" Washer - Lock 2 53 03057 5/16"-18 x 1.5" Hex Head Cap Screw 5

P a g e 12 Brush Assembly

P a g e 13 Brush Assembly Parts List # Part # Description Qty 4 03032 1/2" Washer - Flat 6 7 03024 1/2"-13 Nut - Nylon Insert 2 18 02024 3/8" Washer - Flat 18 19 03022 3/8"-16 Nut Nylon Insert 9 29 11225 1/2"-13 x 1.75" Hex Head Cap Screw 2 30 11218 1/2"-13 x 1.5" Hex Head Cap Screw 8 35 15609 Frame Roller (B-BP-4) 1 37 15610 Frame - Brush 1 51 11211 3/8"-16 x 3" Hex Head Cap Screw 6 52 15030 Brush 2 60 15103 Screw Jack Assembly 2 61 15111 5/8"-11 x 3" Hex Head Cap Screw 4 62 09024 5/8"-11 Nut - Nylon Insert 4 63 04037 5/8" Washer - Flat 8

P a g e 14 OPTIONAL EQUIPMENT Swing-Away Wing Brush Kit

P a g e 15 Swing-Away Wing Brush Kit # Part # Description Qty 1 15120 Brush Plate 2 2 15121 Pivot Plate 2 3 15061 Brush Bracket (L) 1 4 15059 Brush Bracket (R ) 1 5 15122 Nose Guard 2 6 15123 Eye Bolt Bracket 2 7 03064 Eye Bolt Bracket 5/16x3 2 8 15124 Chain 4 Link 2 9 15125 Spring - W.B. 2 10 15034 Bushing, 1/2" ID 4 11 11218 Bolt - 1/2"-13 x 1.5" HHC 4 12 03032 Washer 1/2" SAE 8 13 03024 Nut, Nylon Insert 1/2"-13 4 14 03016 Bolt, 3/8"-18 x 1" HHC 4 15 02024 Washer - 3/8" SAE 20 16 03022 Nut, Nylon Insert 3/8"-16 12 17 11212 Bolt, 3/8"-18 x 3.25" HHC 8 18 11210 Bolt, 3/8"-18 x 2.5" HHC 2 19 15053 Brush (R ) 1 20 15057 Brush (L) 1 21 03062 Nut, Jam 3/8"-16 1 22 02004 Nut, Nylon Insert 5/16"-18 2 23 08078 Nut, Free Running 5/16"-18 2 Installation for the Ballpark 4 & Ballpark 6 1. Attach the brush plate (Item 1) to the brush frame, including the eye bolt bracket (Item 6) and the eye bolt (Item 7) 2. Attach the nose guard (Item 5) brush bracket (Item 3 or 4) and brush (Item 19 or 20). DO NOT TIGHTEN. 3. Attach the pivot arm (Item 2) to the brush plate. 4. Push the brush brackets through the pivot arm. Slide the bolt with the washer (Item 18) through the arm, brush bracket, and chain link (Item8). 5. Put the wing brush arm in the operational position and make it level with the main brush, push towards the main brush and tighten in this position. 6. Finally, attach the spring (Item 9) to the eye bolt (Item 7) and then to the chain. The arm should move freely in and out of position, under spring tension.

P a g e 16 Hydraulic Top Link Kit Hydraulic Top Link # Part # Description Qty 1 15150 Hydraulic Cylinder 1 2 15151 Hydraulic Hose 60" Length 2 3 15152 1/4" NPT Fitting 2

P a g e 17 Water Tank Kit

P a g e 18 Water Tank Kit # Part # Description Qty 1 15201 Nozzle Mounting Bracket 1 2 15202 Tank Strap 2 3 15203 Nozzle Coupling Bracket 1 4 15204 Rubber Pad - Tank Mounting 2 5 15205 Water Tank 1 6 15206 Filter Screen 1 7 15207 Adapter Barb 1 8 15208 90 Degree Elbow 3/8" MPT x 1/2" 2 9 15209 12 Volt Pump 1 10 15210 Pressure Switch 1 11 15211 Grommet 1 12 15212 Clamp 2 13 15213 90 Degree Elbow 1/2" x 1/2" 1 14 15214 Nozzle 4.0 Gallons per Minute 1 15 15215 Hose 1/2" x 24" 1 16 15216 Hose 1/2" x 40" 1 17 15217 Rubber Pad - Strap 2 18 15200 Frame - Water Tank B-BP-6 1 19 01019 1/4"-20 x 1-1/2" Hex Head Cap Screw 4 20 02004 5/16"-18 Nut, Nylon Insert 4 21 02005 5/16" Washer, Flat 8 22 02007 5/16"-18 x 2-1/4" Hex Head Cap Screw 4 23 02024 3/8" Washer, Flat 2 24 02066 1/4"-20 Nut, Nylon Insert 3 25 03004 1/4"-20 x 1" Hex Head Cap Screw 3 26 03007 1/4" - Washer, Flat 10 27 03022 3/8"-16 Nut, Nylon Insert 2 28 03024 1/2"-13 Nut, Nylon Insert 2 29 03032 1/2" Washer, Flat 2 30 11211 3/8"-16 x 3" Hex Head Cap Screw 2 31 11225 1/2"-13 x 1-3/4" Hex Head Cap Screw 2

P a g e 19 A Division of Gordon Bannerman Limited The Home of Sportsturf Magic Scan the QR code below to visit our website Or visit For any Questions, Customer Support or General Inquiries, please email info@sportsturfmagic.com