Ionizer Series IZS3 3 types of the sensors re vilble. Autoblnce sensor [High-precision type] Adjusts ion blnce ner the workpiece to reduce ny disturbnce interference! Autoblnce sensor [Body-mounting type] Sttic neutrliztion time (sec) With sensor Instlltion height of sensor: mm Without sensor RoHS Rpid neutrliztion of sttic electricity by feedbck sensor:.3 seconds Conditions / Sttic buildup decresed from V to V Dischrged object: Chrged plte ( mm x mm, cpcitnce pf) Instlltion distnce: mm (Tungsten electrode needle with ir purge) Continuously emits ions in ccordnce with the polrity pplied onto workpiece. Supply pressure:. MP (7 L/min (ANR) per nozzle) Instlltion distnce (mm) <Conditions> Sttic neutrliztion fetures re bsed on the dt using the chrged plte (size: mm x mm, cpcitnce: pf) s defined in the U.S. ANSI stndrds (ANSI/ESD, STM3. -). Use this s guideline purpose only for model selection becuse the vlue vries depending on the mteril nd/or size of subject. Length Mesuring/ Sttic Neutrliztion Controlled ion blnce by sensor Alphbeticl Index 63
Feedbck sensor/ Rpid neutrliztion of sttic electricity Chrged voltge [kv] Chrged voltge 3 2 2 3 With sensor Without sensor Without sensor With sensor 2 3 4 Time [sec] Genertes single-polrity ions when the ion blnce is outside ±3 V. Goes into pulse DC mode when the ion blnce is within ±3 V. Feedbck sensor Detects the polrity of dischrged object nd mesures the chrged voltge. Rpid neutrliztion of sttic electricity by feedbck sensor The speed of sttic neutrliztion hs been incresed by reding the workpiece s electrosttic potentil by the feedbck sensor nd continuously emitting ions with reverse polrity. Sttic neutrliztion time [sec] Instlltion distnce L [mm] Sensing DC Energy sving run Sencing DC Continuous sttic neutrliztion run Pulse DC Supply pressure:. MP (7 L/min (ANR) per nozzle) Instlltion height of sensor: mm Ionizer Workpiece + + + L Without sensor With sensor Run mode fter sttic neutrliztion (ion blnce: within ±3 V) cn be selected. Energy sving run mode: Stops generting ions fter sttic neutrliztion to reduce power consumption. Air consumption cn lso be reduced by controlling the pneumtic vlve with sttic neutrliztion completion signl. Note) The pneumtic vlve must be seprtely procured. Continuous sttic neutrliztion run mode: After sttic neutrliztion, the ionizer chnges to pulse DC mode nd continues to neutrlize sttic electricity to mke it pproch V even if the ion blnce is below 3 V. Mode Ion emission wveform Stop 632 Time + chrged imge Sttic neutrliztion completion
Autoblnce sensor/ Reduction of djustment nd mintennce lbor Autoblnce sensor Mesures the ion blnce condition. Autoblnce sensor [High-precision type] The ion blnce ner the workpiece is ccurtely djusted. The object is not ffected by the height of instlltion or ny disturbnce interference. Workpiece Ionizer Adjusts ion blnce ner the workpiece. Autoblnce sensor [Body-mounting type] cn be mounted on the body, nd cn be instlled in ny plces. Monitoring the mount of ion emitted from n ionizer, the utoblnce sensor mintins the initil ion blnce by djusting the +/ ion supply rte. Ion blnce djustment t externl signl input or Ion blnce djustment t ny time cn be selectble. The utoblnce sensor my be connected only when djusting the ion blnce. Ion blnce vlue (V) 2 2 Automtic ion blncing by mens of signl input Time Ion blnce Autoblnce sensor [Body-mounting type] Sttic Neutrliztion return current + return current Monitoring +/ return current Ion blnce (V) Controlled ion blnce 3 6 9 8 2 Time (h) Length Mesuring/ Alphbeticl Index 633
Electrode crtridge vritions Electrode crtridge with rpid neutrliztion of sttic electricity, focusing on sttic neutrliztion time nd energy sving [Electrode crtridge with rpid neutrliztion of sttic electricity] Air supply High-efficiency nozzle design improves dischrge time with low ir consumption. Reducing sttic neutrliztion time by high-speed ir purge Electrode crtridge with low mintennce, focusing on ion blnce nd reducing mintennce lbor [Electrode crtridge with low mintennce] Air supply Stin on electrode needle is reduced by compressed ir. Air covers the electrode needle. Trnsferring ions generted between the electrode needles. Improved dischrge time Electrode crtridge with low mintennce Reduces stin on electrode needle. Conventionl needle Needs regulr mintennce. 3 types of electrode needle mterils Tungsten: Ion blnce ±3 V Single crystl silicon: Ion blnce ±3 V, suitble for neutrlizing sttic electricity of silicon wfer Stinless steel : Ion blnce ± V, low-cost type, suitble for environments sensitive to hevy metl contmintion such s food processing Only for electrode crtridge with rpid neutrliztion of sttic electricity 634
Applicble to workpiece moving t high speed Switching over frequency: Mx. 6 Hz Ions re dischrged t high density t workpieces moving t high speed. This reduces the rnge of surfce potentil fluctutions for short instlltion distnces fter sttic neutrliztion. Note) The rnge of surfce potentil fluctutions vries depending on the + Voltge object s mteril, etc. Frequency: High Moving direction Frequency: High Moving direction Frequency: Low Effective sttic neutrliztion for short distnce Prevention of irregulr sttic neutrliztion Electrode crtridge 4 mm-pitch: -X (Stndrd: 8 mm-pitch) (Length: 26 mm or less) Note) 8 mm-pitch in cse of ir purge Stndrd 4 mm fine pitch -X4 mm Indictor functions Visuliztion of chrging condition (During sensing DC mode) Workpiece electric polrity Positive Sttic neutrliztion completion Negtive LED + OK Contmintion of electrode needle cn be checked t the sme time. Workpiece electric chrge voltge +4 V or higher + V to +4 V +3 V to + V Within ±3 V 3 V to V V to 4 V 4 V or lower Visuliztion of ion blnce (When pulse DC mode or utoblnce sensor re used.) Light : Within ±3 V Flsh: Around ±3 V Light nd Alrm output: Adjustment is not possible. Sfety functions Electrode crtridge drop prevention Locking by double-ction Light Flsh t 4 Hz Light Voltge Air purge: Yes, With sensor: Hz/6 Hz Sttic neutrliztion time (sec) 3 2 Instlltion distnce (mm) Frequency: Low Applicble to purge pressure of.7 MP Height of sensor instlltion: mm Supply pressure:. MP (3. L/min (ANR) per nozzle) Supply pressure:.7 MP (3 L/min (ANR) per nozzle) Continuous ion emission of desired polrity during DC mode Cn be used to remove sttic electricity from fst-chrged or high-potentil workpieces or to electrostticlly chrge them. Detects the electric potentil difference nd outputs in n nlog voltge. (During sensing DC mode) Outputs mesured dt t to V level when feedbck sensor is used. By outputting the dt to PLC, etc., it is possible to control sttic electricity. Chrged object Ionizer Feedbck sensor Security cover Cn even more relibly prevent electrode crtridges from dropping off. PLC + V When ttched to the body Sttic Neutrliztion Length Mesuring/ Alphbeticl Index 63
Mde to Order Ionizer/Series IZS3 Symbol Contents Non-stndrd br length X Model with 8 mm-pitch electrode crtridges X4 Model with electrode crtridge security cover X Model with 4 mm-pitch electrode crtridges High-voltge/control unit detchble short type X2 Model with 8 mm-pitch electrode crtridges High-voltge/control unit detchble short type X2 Model with 4 mm-pitch electrode crtridges Power supply cble X3 Non-stndrd power supply cble length AC dpter X96 Ionizer driving AC dpter Specifictions 46, 4, 7, 86, 94,, 8, 34, 4, 8, 66, 74, 8, 98, 6, 24, 22 The min unit is shipped fitted with n electrode crtridge security cover vilble s n option. This model comes fitted with electrode crtridges rrnged t 4 mm-pitch. (Stndrd pitch: 8 mm) Note) Mximum br length is 26 mm. The ir purge nozzles re rrnged t n 8 mm-pitch. A short type ionizer (full length of 8 mm nd 2 mm) cn be instlled in smll spce. The high-voltge unit (ionizing unit) nd control unit re detchble from ech other. The distnce between them is lso optionl ccording to the length of selected connection cbles. Power supply cble full length: m to m Input voltge: V to 24 V, Output voltge: 24 VDC Vritions Brcket End brcket End brcket Center brcket Center brcket Br length (mm) 3, 38, 6, 78,, 26,, 9, 23 Power supply cble 3 m, m Sensor Feedbck sensor Autoblnce sensor [High-precision type] Electrode crtridge Electrode crtridge with rpid neutrliztion of sttic electricity Electrode crtridge with low mintennce Autoblnce sensor [Body-mounting type] Electrode needle mteril Tungsten Silicon Stinless steel Electrode needle mteril Tungsten Silicon Autoblnce sensor [Body-mounting type] 636
Neutrlizing sttic electricity on PET bottles Trip-resistnce during conveying Prevents dhesion of dust. Appliction Exmples Neutrlizing sttic electricity on film Prevents dhesion of dust. Prevents winding filure due to wrinkles, etc. Neutrlizing sttic electricity on molded goods Improves detchbility of molded goods from die. Neutrlizing sttic electricity during wfer trnsfer Prevents brekge due to dischrge between wfers nd hnds. Neutrlizing sttic electricity on film molded goods Prevents ttching to conveyer. Prevents dispersion of finished goods. Neutrlizing sttic electricity from pcking films Prevents the filled substnce from dhering to the pcking film. Reduces pcking mistkes. Neutrlizing sttic electricity on n electric substrte Prevents element disruption due to dischrge. Prevents dhesion of dust. Eliminting Neutrlizing sttic electricity on glss substrte Prevents brekge due to dhesion nd dischrge. Prevents dhesion of dust. Sttic Neutrliztion Alphbeticl Index Length Mesuring/ 637
Series IZS3 Technicl Dt Sttic Neutrliztion Chrcteristics Note) Sttic neutrliztion fetures re bsed on the dt using the chrged plte (size: mm x mm, cpcitnce: pf) s defined in the U.S. ANSI stndrds (ANSI/ESD, STM3. -). Use this s guideline purpose only for model selection becuse the vlue vries depending on the mteril nd/or size of subject. ) Instlltion distnce nd sttic neutrliztion time (Sttic neutrliztion time from V to V) Electrode crtridge with rpid neutrliztion of sttic electricity Air purge: No 3 2 Sttic neutrliztion time (sec) 6 Hz 3 Hz Instlltion height of sensor: mm Hz Hz Hz With sensor Hz/6 Hz Air purge: Yes Sttic neutrliztion time (sec) 4 4 3 3 2 Supply pressure:.2 MP ( L/min (ANR) per nozzle) Instlltion height of sensor: mm 6 Hz Hz With sensor 3 4 6 Instlltion distnce (mm) Instlltion distnce (mm) Air purge: Yes Supply pressure:. MP (3. L/min (ANR) per nozzle) Sttic neutrliztion time (sec) 4 Instlltion height of sensor: mm 4 3 3 6 Hz 2 Hz With sensor Air purge: Yes Sttic neutrliztion time (sec) 2 Supply pressure:. MP (7 L/min (ANR) per nozzle) Instlltion height of sensor: mm Hz/6 Hz With sensor Instlltion distnce (mm) Instlltion distnce (mm) Air purge: Yes Supply pressure:.3 MP (4 L/min (ANR) per nozzle) Sttic neutrliztion time (sec) Instlltion height of sensor: mm Hz/6 Hz With sensor Instlltion distnce (mm) Air purge: Yes Sttic neutrliztion time (sec) Supply pressure:. MP ( L/min (ANR) per nozzle) Instlltion height of sensor: mm Hz/6 Hz With sensor Instlltion distnce (mm) Air purge: Yes Supply pressure:.7 MP (3 L/min (ANR) per nozzle) Sttic neutrliztion time (sec) Instlltion height of sensor: mm Hz/6 Hz With sensor 638 Instlltion distnce (mm)
Technicl Dt Electrode crtridge with low mintennce Be sure to perform ir purge when using lowmintennce electrode crtridge. Without ir purge, low-mintennce efficiency will decrese. Air purge: Yes Supply pressure:. MP (3. L/min (ANR) per nozzle) 4 Instlltion height of sensor: mm 4 3 6 Hz 3 Hz 2 With sensor Instlltion distnce (mm) Sttic neutrliztion time (sec) Cution Air purge: Yes Sttic neutrliztion time (sec) Supply pressure:.3 MP (4 L/min (ANR) per nozzle) Instlltion height of sensor: mm Hz/6 Hz With sensor Instlltion distnce (mm) Air purge: Yes Supply pressure:.2 MP ( L/min (ANR) per nozzle) Sttic neutrliztion time (sec) 4 4 6 Hz 3 3 2 Instlltion height of sensor: mm Hz With sensor Instlltion distnce (mm) Air purge: Yes Supply pressure:. MP (7 L/min (ANR) per nozzle) Sttic neutrliztion time (sec) Instlltion distnce (mm) Air purge: Yes Supply pressure:. MP ( L/min (ANR) per nozzle) Sttic neutrliztion time (sec) Instlltion height of sensor: mm 2 Hz/6 Hz With sensor Instlltion height of sensor: mm Hz/6 Hz With sensor Instlltion distnce (mm) Sttic Neutrliztion Air purge: Yes Supply pressure:.7 MP (3 L/min (ANR) per nozzle) Sttic neutrliztion time (sec) Instlltion height of sensor: mm Hz/6 Hz With sensor Instlltion distnce (mm) 639 Length Mesuring/ Alphbeticl Index
Series IZS3 Technicl Dt 2 Sttic Neutrliztion Chrcteristics Note) Sttic neutrliztion fetures re bsed on the dt using the chrged plte (size: mm x mm, cpcitnce: pf) s defined in the U.S. ANSI stndrds (ANSI/ESD, STM3. -). Use this s guideline purpose only for model selection becuse the vlue vries depending on the mteril nd/or size of subject. 2) Sttic neutrliztion rnge Electrode crtridge with rpid neutrliztion of sttic electricity Air purge: No Front/Rer distnce to the ionizer - Chrged object loction (mm) mm mm mm mm 3) Instlltion height of feedbck sensor nd sttic electricity neutrliztion time/ion blnce The height of feedbck sensor should be mm or less. When using feedbck sensor t higher thn mm, refer to the grphs below. Air purge: Yes (. MP) 8 Sttic neutrliztion time from V to V 7 6 4 Without sensor 3 2 With feedbck sensor Sttic neutrliztion time (sec) Height mm Height 3 mm Height mm Horizontl distnce to the ionizer - Chrged object loction (mm) Electrode crtridge with rpid neutrliztion of sttic electricity, electrode crtridge with low mintennce Air purge: Yes (. MP to.7 MP) Front/Rer distnce to the ionizer - Chrged object loction (mm) Height mm Height mm Height mm Height mm Horizontl distnce to the ionizer - Chrged object loction (mm) Ion blnce (V) 9 6 Ctlog specifiction vlue: ±3 V 3 3 6 3 4 Instlltion height of feedbck sensor (mm) 9 3 4 Instlltion height of feedbck sensor (mm) Ionizer Feedbck sensor 6 mm 64 Chrged plte Instlltion height of feedbck sensor
Series IZS3 Technicl Dt 3 Sttic Neutrliztion Chrcteristics 4) Flow rte Pressure chrcteristics Note) Sttic neutrliztion fetures re bsed on the dt using the chrged plte (size: mm x mm, cpcitnce: pf) s defined in the U.S. ANSI stndrds (ANSI/ESD, STM3. -). Use this s guideline purpose only for model selection becuse the vlue vries depending on the mteril nd/or size of subject. Supply pressure (MP).7.6..4.3.2. 3 38 6 78 2 3 How to mesure Air supply mesurement KQ2T4- Flow rte (L/min)(ANR) Pressure mesurement TU42: Length mm () Single side ir supply (IZS3-3, 38, 6, 78) 26 9 23 TU42: Length mm KQ2T4- KQ2T4- (b) Both sides ir supply (IZS3-, 26,, 9, 23) Sensor Monitor Output (When feedbck sensor is used) Sensor output voltge (V) 6 4 3 2 Reltionship in instlltion distnce between electrosttic potentil nd sensor output voltge Instlltion distnce 2 mm Instlltion distnce mm Instlltion distnce mm Electrosttic potentil (V) Note) The instlltion distnce in the figure refers to the distnce from the trget to the electrosttic sensor. Feedbck sensor detection rnge The reltionship between the instlltion distnce of the electrosttic sensor nd the detection rnge is s follows: Detection hole Detection rnge Sensor hed Instlltion distnce Detection hole Instlltion distnce (mm) 2 Detection rnge (mm) 4 8 Sensor hed Sttic Neutrliztion Length Mesuring/ Alphbeticl Index 64
Ionizer Series IZS3 RoHS How to Order Symbol 3 38 6 78 26 9 23 Br length Br length 3 mm 38 mm 6 mm 78 mm mm 26 mm mm 9 mm 23 mm Ionizer IZS3 Br type Nil Z N 78 Electrode crtridge type/electrode needle mteril Symbol Electrode crtridge type Electrode needle mteril Nil Tungsten Rpid neutrliztion C Silicon of sttic electricity S Stinless steel J Tungsten Low mintennce K Silicon Mde to Order (Refer to pge 664 through to 667 for detils.) Nil P Output NPN output PNP output Power supply cble With power supply cble (3 m) With power supply cble ( m) Without power supply cble Mde to Order Refer to the below tble. Sensor Nil Without sensor E Autoblnce sensor [Body-mounting type] F With feedbck sensor G Autoblnce sensor [High-precision type] Connection cble A/B, with sensor brcket, but not ssembled. Brcket (End brcket, Center brcket) Nil B Number of brckets Br length (mm) 3, 38, 6, 78, 26, 9, 23 Without brcket With brcket Note) Note) The number of center brckets differ depending on the br length. (Refer to the below tble.) Not ssembled. End brcket With 2 pcs. Center brcket None With pc. With 2 pcs. Ionizer/Series IZS3 Symbol Contents X Non-stndrd br length (8 mm-pitch) Specifictions 46, 4, 7, 86, 94,, 8, 34, 4, 8, 66, 74, 8, 98, 6, 24, 22 X4 Model with electrode crtridge security cover The min unit is shipped fitted with n electrode crtridge security cover vilble s n option. X X2 X2 Model with 4 mm-pitch electrode crtridges High-voltge/control unit detchble short type High-voltge/control unit detchble short type Model with 4 mm-pitch electrode crtridges This model comes fitted with electrode crtridges rrnged t 4 mm-pitch. (Stndrd: 8 mm-pitch) Note) Mximum br length is 26 mm. The ir purge nozzles re rrnged t n 8 mm-pitch. A short type ionizer (full length of 8 mm nd 2 mm) cn be instlled in smll spce. The high-voltge unit (ionizing unit) nd control unit re detchble from ech other. The distnce between them is lso optionl ccording to the length of selected connection cbles. Non-stndrd power supply cble length How to Order IZS3 CP X3 Power supply cble full length Symbol 2 Cble full length m 2 m Ionizer driving AC dpter ( to 24 VAC) How to Order IZS3 F X96 Power cn be directly supplied from n AC source. The ionizer is driven by connection into to 24 VAC. Individul Specil Order Applicble output specifictions Note ) m or longer power supply cbles re not CE Mrking-complint. (Plese contct n SMC sles representtive.) 9 9 m Note 2) Use stndrd power supply cbles for Chnge in the direction of ccess to power supply cble 3 m nd m lengths. m The direction of ccess to the power supply cble is chnged to the right-hnd side of the body. Note) The power cble is connected directly to the body. A connector is not used. Power supply cble 642 Nil P NPN specifiction PNP specifiction
Ionizer Series IZS3 Accessories Feedbck sensor IZS3-DF Power supply cble IZS3-CP (3 m) IZS3-CPZ ( m) Autoblnce sensor [High-precision type] IZS3-DG Connection cble A/B for connecting utoblnce sensor to the body For driving: IZS3-CF (2P) For I/O signls: IZS3-CR (6P) Autoblnce sensor [Body-mounting type] IZS3-DE Connection cble A/B ( pc. ech) Sensor brcket ( pc.) Hexgon socket hed cp screw for sensor brcket (2 pcs.) Electrode crtridge with rpid neutrliztion of sttic electricity IZS3-NT (Mteril: Tungsten) IZS3-NC (Mteril: Silicon) IZS3-NS (Mteril: Stinless steel) Accessories Electrode crtridge with low mintennce IZS3-NJ (Mteril: Tungsten) IZS3-NK (Mteril: Silicon) End brcket/izs3-be Center brcket/izs3-bm End brcket Center brcket Sttic Neutrliztion Hexgon socket hed cp screw M4 x 6 (4 pcs.) (Accessoy) Note) The number of center brckets required, s listed below, depends on the br length. Two end brckets re lwys required regrdless of the br length. Quntity Br length (mm) End brcket Center brcket 3, 38, 6, 78 None, 26, 2 pcs. With pc. 9, 23 With 2 pcs. Note) The model number is for single brcket. Sensor brcket/izs3-bl (For mounting IZS3-DE on the body) Provided with 2 hexgon socket hed cp screw for sensor brcket (2 pcs.) Hexgon socket hed cp screw M3 x 2 (2 pcs.) (Accessoy) Sensor brcket 643 Length Mesuring/ Alphbeticl Index
Series IZS3 Options Electrode crtridge security cover IZS3 E 3 Number of fixed electrode crtridges IZS3-E3 IZS3-E4 IZS3-E 3 4 Number of required security covers Br length (mm) Number of required security covers IZS3-E3 IZS3-E4 IZS3-E Mounted prt of electrode crtridge (n pcs.) 3 38 6 8 78 3 L 26 9 23 3 2 2 2 4 Prt no IZS3-E3 IZS3-E4 L 28 IZS3-E 36 The model number requires the suffix -X4 to indicte tht the body is to be shipped fitted with n electrode crtridge security cover. 3 IZS3 Stndrd prt no. X4 Attchment condition Electrode crtridge security cover IZS3-3 IZS3-38 Electrode crtridge security cover When ttched to the body IZS3-6 IZS3-78 IZS3- IZS3-26 IZS3- IZS3-9 IZS3-23 Screwdriver for ion blnce djustment trimmer/izs3-m Electrode needle clening kit/izs3-m2 644
NT IZS3-NT Ionizer Series IZS3 Specifictions Ionizer model Ion genertion method Method of pplying voltge Electricity dischrge output Ion blnce Note ) Fluid Air purge Operting pressure Connecting tubing O.D. Power supply voltge Sensing DC mode Current Pulse DC mode consumption DC mode Dischrge stop signl Input signl Mintennce signl Sttic electricity removl completion signl Mintennce output signl Output signl Error signl Sensor monitor output Note 3) Effective distnce of sttic neutrliztion Ambient temperture, Fluid temperture Ambient humidity Mteril Vibrtion resistnce Shock resistnce CE (EMC directive: 4/8/EC) Complince with overses stndrds/directive UL U.S. Stndrd for Electrosttic Air Clener, UL867, fourth edition CSA Cndin Stndrd for Electrosttic Air Clener, CAN/CSA C22.2 No.87-M986 Note ) When the ir purge is performed between chrged object nd n ionizer t distnce of 3 mm Note 2) When the electrode crtridge with low mintennce is used, the operting pressure must be. MP or more. Note 3) When the potentil of chrged object is mesured by feedbck sensor, the reltionship between the potentil being mesured nd the sensor monitor output voltge, nd the detection rnge of the sensor vry depending on the sensor s instlltion distnce. Refer to pge 64. Number of Electrode Crtridges/Weight Br length (mm) Number of electrode crtridges Weight (g) Sensor Sensor model Ambient temperture Ambient humidity Cse mteril Vibrtion resistnce Shock resistnce Weight Instlltion distnce Complince with overses stndrds/directive Construction 3 3 47 IZS3- (NPN specifiction) IZS3-P (PNP specifiction) Coron dischrge type Sensing DC, Pulse DC, DC ±7 V ±3 V (Stinless steel electrode needle: ± V) Air (Clen nd dry).7 MP or less Note 2) ø4 24 VDC ±% ma or less (While stnding by: ma or less) Autoblnce sensor [Body-mounting type] : 3 ma or less Autoblnce sensor [High-precision type] : ma or less When sensor is not used : 7 ma or less 7 ma or less Connected to GND (Voltge: VDC or less, Current consumption: ma or less) Mx. lod current: ma Residul voltge: V or less (Lod current t ma) Mx. pplied voltge: 28 VDC 38 4 3 Voltge output to V (Connect kω or lrger lod.) to mm (Sensing DC mode: to mm) to C 3 to 8% Rh (No condenstion) Cover of ionizer: ABS, Electrode needle: Tungsten, Single crystl silicon, Stinless steel Durbility Hz Amplitude mm XYZ ech 2 hours G ABS 6 7 7 IZS3-DF (Feedbck sensor) 78 9 8 IZS3-DG IZS3-DE (Autoblnce sensor [High-precision type]) (Autoblnce sensor [Body-mounting type]) to C 3 to 8% Rh (No condenstion) ABS, Stinless steel ABS Amplitude mm XYZ ech 2 hours G 2 g (Including cble weight) g (Including cble weight) Durbility Hz 3 Connected to +24 V (Voltge: Between 9 VDC nd power supply voltge, Current consumption: ma or less) Mx. lod current: ma Residul voltge: V or less (Lod current t ma) 26 2 8 4 9 23 73 g (Including cble weight) to mm (Recommended) CE (EMC directive: 4/8/EC, Low voltge directive: 73/23/EEC, 93/68/EEC) 23 28 4 Sttic Neutrliztion r t q e y w i u No. 2 3 4 6 7 8 9 2 Description Ionizer Electrode crtridge One-touch fitting End brcket Center brcket Feedbck sensor Autoblnce sensor [High-precision type] Power supply cble Autoblnce sensor [Body-mounting type] Connection cble A (2P) Connection cble B (6P) Sensor brcket IZS3-DE When mounting on the body o!! i!2 Length Mesuring/ Alphbeticl Index 64
Series IZS3 Functions. Run mode There re 3 different run modes (Sensing DC mode/pulse DC mode/dc mode) for the IZS3, which cn be selected bsed on the ppliction nd operting condition. () Sensing DC mode The sttic neutrliztion time is reduced by detecting the workpiece s chrge condition with feedbck sensor which feeds the dt bck to the ionizer nd cuses ions with the polrity best suited for sttic neutrliztion to emit. The sttic neutrliztion completion signl turns off when the workpiece s electrosttic potentil flls within ±3 V. Note) This mode is suited for neutrlizing sttic electricity from hevily chrged workpieces. Either Energy Sving Run or Continuous Sttic Neutrliztion Run cn be selected depending on the ionizer s opertion fter sttic neutrliztion is completed. Energy sving run The ionizer stops dischrging utomticlly fter the of sttic neutrliztion is completed. It resumes dischrging when the workpiece s electrosttic potentil exceeds ±3 V. Note) For sttic neutrliztion from conductive workpieces, Energy Sving Run is recommended. Continuous sttic neutrliztion run Even fter the completion of sttic neutrliztion, this method continues to neutrlize sttic electricity using DC pulses while controlling the ion blnce, so tht the workpiece s electrosttic potentil flls within 3 V. Note) For sttic neutrliztion from nonconductive workpieces, Continuous Sttic Neutrliztion Run is recommended. Note) When the feedbck sensor is instlled t height of 2 mm. (2) Pulse DC mode Alterntively emits positive nd negtive ions. When n utoblnce sensor (high-precision type) is used. When n utoblnce sensor is used, the ionizer utomticlly djusts the ion blnce to within ±3 V. If the ion blnce exceeds ±3 V due to electrode needle contmintion, the ionizer outputs mintennce output signl. The ion blnce is djusted nd retined t the position of the workpiece. Either Mnul Run or Automtic Run cn be selected depending on the method of ion blnce djustment. Mnul run Automtic run When mintennce strt signl is input or the ionizer is turned on, this method djusts the ion blnce. For sttic neutrliztion from moving workpieces, Mnul Run is recommended. Strt system opertion fter the completion of ion blnce djustment. This method continuously djusts the ion blnce. For sttic neutrliztion from sttionry workpieces or prescribed sptil sttic neutrliztion, Automtic Run is recommended. When n utoblnce sensor (body-mounting type) is used. Autoblnce sensor [Body-mounting type] Controls to keep the initil ion blnce. If the ion blnce cnnot be kept due to electrode needle contmintion, the ionizer outputs mintennce output signl. Use blnce djustment trimmer to set the ion blnce (requires seprte mesuring instrument to verify the ion blnce). Ion blnce djustment trimmer When sensor is not used. Use blnce djustment trimmer to djust the ion blnce. This requires the seprte use of mesuring instrument to verify the ion blnce. (3) DC mode Continuously emits positive nd negtive ions. Prts other thn the object need to be ppropritely grounded to prevent from being chrged. This mode cnnot emit both positive nd negtive ions t the sme time. 646
Ionizer Series IZS3 Functions 2. Stin-detection on n electrode needle When mintennce strt signl is input, the ionizer detects ny deteriortion tht my interfere with the electrode needles cpbility to neutrlize sttic electricity. If the needles need to be clened due to such deteriortion, the mintennce indictor LED comes on nd mintennce output signl turns. Ion emission continues even if the mintennce output signl is turned. Note) Deteriortion in sttic electricity neutrliztion cpbility cnnot be detected by only connecting feedbck sensor, utoblnce sensor [high-precision type], or utoblnce sensor [body-mounting type]. Verify the cpbility by periodiclly inputting mintennce strt signl. 3. Indictor description!! o i u y t r e w q No. Description Type Contents Power supply indictor LED (Drk green) Illumintes when power is supplied. Flshes when the supply voltge is irregulr. 2 Sensor indictor LED (Drk green) Illumintes when the feedbck sensor, utoblnce sensor [high-precision type], or utoblnce sensor [body-mounting type] is connected. 3 Negtive indictor LED (Blue) 4 Completion indictor LED (Drk green) Positive indictor LED (Ornge) 6 Irregulr high-voltge indictor LED (Red) 7 Irregulr sensor indictor LED (Red) Functionlity differs depending on the run mode. Refer to Model Selection nd Settings on pge 6, 64, 67. Illumintes when n irregulr current flows through n electrode needle. Illumintes when the feedbck sensor, utoblnce sensor [highprecision type], or utoblnce sensor [body-mounting type] is not operting normlly. 8 9 Mintennce indictor Mintennce level selection switch Frequency selection switch Blnce djustment trimmer LED (Red) Rotry switch Rotry switch Trimmer Illumintes when the electrode needle contmintion is detected. Flshes while the contmintion is being detected. Functionlity differs depending on the run mode. Refer to Model Selection nd Settings on pge 648, 62, 63, 66. Used to djust the ion blnce when the utoblnce sensor [highprecision type] or utoblnce sensor [body-mounting type] is not used. Alphbeticl Index Sttic Neutrliztion Length Mesuring/ 647
Series IZS3 Model Selection nd Settings /Sensing DC Mode. Sensing DC mode (Refer to pge 62 when using the ionizer in the pulse DC mode, or refer to pge 66 when using it in the DC mode.) ) Br length selection Select the pproprite length suited for work size by referring to Sttic Neutrliztion Chrcteristics nd Sttic Neutrliztion Rnge, etc. 2) Ionizer instlltion Instll the ionizer within to mm. Although the ionizer cn lso be used t other distnces, it my fil to operte normlly depending on the conditions of use. Before use, lwys verify tht the ionizer is functioning normlly. 3) Sensor instlltion Instll the feedbck sensor with the detection hole fcing the chrged surfce. Instlltion t height from to mm is recommended. Although the sensor cn lso be used t other heights, it my fil to operte normlly depending on the conditions of use. Before use, lwys verify tht the sensor opertes normlly. (Refer to Instlltion height of feedbck sensor nd sttic neutrliztion time/ion blnce on pge 64 s guide.) When the ionizer nd feedbck sensor re connected, the sensing DC mode is utomticlly selected. 4) Stin-detection level setting on n electrode needle Mintennce level selection switch Set the switch to either H (High), M (Middle), L (Low). At settings other thn these, the ionizer does not perform the electrode needle stin-detection. H (High) Level tht does not ffect the sttic neutrliztion time. M (Middle) Level t which the sttic neutrliztion time is little bit longer thn it ws initilly. L (Low) Level tht gives the lrm before sttic neutrliztion cnnot be performed. Settings with the sme letter shre the sme level. Note) Stin-detection strts when mintennce strt signl is input. ) Frequency selection switch setting Select Energy Sving Run or Continuous Sttic Neutrliztion Run. In cse of Continuous Sttic Neutrliztion Run, select the ion genertion frequency fter sttic neutrliztion is completed. Energy sving run Automticlly stops emitting electricity even fter sttic neutrliztion is completed. Detils of opertion + ion Stop ion Switch setting Continuous sttic neutrliztion run Continously neutrlizes sttic electricity with pulse DC by controlling the ion blnce so tht the chrged potentil on workpiece would be within ±3V even fter sttic neutrliztion is completed. The ionizer genertes ions t the preset frequency. + ion Pulse opertion ion Hz (Exmple) Chrged object workpiece: negtive electric chrge Sttic neutrliztion completion 3 Hz 2 Hz 3 Hz 4 Hz Hz 6 3 Hz 7 6 Hz 648
Ionizer Series IZS3 Model Selection nd Settings /Sensing DC Mode 6) Wiring of power supply cble Connect the dedicted power supply cble. Connection with ionizer driving power supply Symbol Cble color Description Connection needs Contents DC(+) Brown Power supply 24 VDC Ionizer driving DC( ) Blue Power supply GND [FG] power supply OUT4 Drk green Sensor monitor output Outputs the workpiece s electrosttic potentil s n nlog signl. ( to V) DC ( ) [Blue] is sure to ground it ccording to Clss-D. If the terminl is not grounded, the ionizer my mlfunction. 7) Air piping For single-side piping, block the unused port with the M-P plug supplied with the ionizer. DC power supply Brown Blue Clss-D ground +24 VDC GND Connection with input/output signl power supply Symbol Cble color Description Connection needs Contents DC2(+) Red Power supply 24 VDC DC2( ) Blck Power supply GND Input/Output signl power cble IN Signl for ionizer run/stop Light Dischrge stop signl green (NPN) Turned to the run mode when connected to DC2 ( ). [Blck] (PNP) Turned to the run mode when connected to DC2 (+). [Red] IN2 Gry White Ornge Mintennce strt signl Input signl when determining the necessity of electrode needle mintennce OUT Pink Sttic neutrliztion Turned when the workpiece s electrosttic potentil is within completion signl ±3 V or when the electrode needle contmintion is being detected. OUT2 Yellow Mintennce output signl Turned when the electrode needle mintennce is necessry. OUT3 Purple Irregulr signl Turned in norml opertion. Turned in cse of high-voltge error, sensor error, CPU error. : Minimum wiring requirement for ionizer opertion : Wiring necessry to use vrious functions : Wiring not required in the sensing DC mode. Exercise cution to ensure tht this wire does not short-circuit to other wires. Alphbeticl Index Sttic Neutrliztion Length Mesuring/ 649
Series IZS3 Model Selection nd Settings /Sensing DC Mode 8) LED indictors POWER LED Indictes the stte of power supply input nd sensor connection. POWER LED MAIN SNSR Function Illumintes when power is supplied. (Drk green) (Flshes when the power supply is irregulr.) Illumintes when the feedbck sensor is connected. (Drk green) I LED Indictes the workpiece s stte of electrosttic chrging. I LED + OK Function Illumintes when the workpiece is positively chrged. (Ornge) Illumintes when the workpiece electrosttic potentil is low. (Drk green) Illumintes when the workpiece is negtively chrged. (Blue) The workpiece s stte of electrosttic chrge cn be checked by reding the LED indictors. Workpiece electric polrity LED + OK Workpiece electric chrge voltge Positive Sttic neutrliztion completion Negtive +4 V or higher + V to +4 V +3 V to + V Within ±3 V 3 V to V V to 4 V 4 V or lower Light Flsh t 4 Hz Light ALARM LED Indictes bnorml sttes of the ionizer. ALARM LED HV SNSR NDL CHECK Function Illumintes when n bnorml current flows through n electrode needle. (Red) Illumintes when the feedbck sensor is not operting normlly. (Red) Illumintes when the electrode needle contmintion is detected. (Red) (Flshes while the contmintion is being detected.) 6
Ionizer Series IZS3 Model Selection nd Settings /Sensing DC Mode 9) Alrm Alrm item Description Corrective ctions High-voltge error Sensor error CPU error Electrode needle mintennce ) Timing chrt Timing chrt in norml opertion Electric chrge of workpiece Power supply 24 VDC Dischrge stop signl (IN) Sttic neutrliztion completion signl (OUT) Gives notifiction of the occurrence of n bnorml current, such s high-voltge lekge. The ionizer stops ion emission, turns on the HV ALARM indictor, nd turns the error signl (OUT3). Gives notifiction tht the feedbck sensor hs become unble to operte normlly. The ionizer stops ion emission, turns on the SNSR ALARM indictor, nd turns the error signl (OUT3). Gives notifiction of the occurrence of filure in the CPU due to noise, etc. The ionizer stops ion emission, ll of the LED indictors flsh, nd turns the error signl (OUT3). Gives notifiction tht the electrode needle mintennce is necessry. The NDL CHECK ALARM indictor comes on nd mintennce output signl (OUT2) turns. Input Output 3 V V (Opertion permitted) Input (Sttic neutrliztion in progress) Turn the power supply, solve the problem, then turn the power supply on gin. Alterntively, turn the dischrge stop signl (IN), then. Turn the power supply, solve the problem, then turn the power supply on gin. Alterntively, turn the dischrge stop signl (IN), then. Turn the power supply, solve the problem, then turn the power supply on gin. Alterntively, turn the dischrge stop signl (IN), then. Turn the power supply, clen or replce the electrode needles, nd turn the power supply on gin. Sensor monitor output (OUT4) Indiction of electric chrge (I LED) Output LED (Output) (Indiction) Timing chrt when the electrode needle contmintion is detected. Power supply 24 VDC Input Dischrge stop signl (IN) Sttic neutrliztion completion signl (OUT) Mintennce strt signl (IN2) Mintennce output signl (OUT2) Mintennce indictor (NDL CHECK ALARM) Input Output Input Output LED (Opertion permitted) (Sttic neutrliztion in progress) (SW ) (SW ) (Indiction) (Electrode needle stin-detection in progress) 2 s ms or more Flsh : Either or depending on the sitution Sttic neutrliztion completion signl is turn on when the electrode needle stin-detection is in progress. Cution Ions re emitted from the ionizer to detect electrode needle stin nd the workpiece my therefore be electrostticlly chrged. Perform this detection procedure in the bsence of workpieces. 6 Sttic Neutrliztion Length Mesuring/ Alphbeticl Index
Series IZS3 Model Selection nd Settings 2/Pulse DC Mode 2. Pulse DC mode ) Br length selection Select the pproprite length suited for work size by referring to Sttic Neutrliztion Chrcteristics nd Sttic Neutrliztion Rnge, etc. 2) Ionizer instlltion Instll the ionizer within to mm of the object requiring sttic neutrliztion. However, instll the ionizer t distnce from to mm when using n utoblnce sensor [high-precision type]. Although the ionizer cn lso be used t other distnces, it my fil to operte normlly depending on the conditions of use. Before use, lwys verify tht the ionizer is functioning normlly. 3) Sensor instlltion Autoblnce sensor [High-precision type] When djusting the ion blnce using high-precision type sensor, instll the sensor immeditely blow the ionizer so tht it is close to the workpiece. When n utoblnce sensor is connected, settings of the blnce djustment trimmer on the body re nullified. Autoblnce sensor [Body-mounting type] When djusting the ion blnce using body-mounting type sensor, fix it to the ionizer with brcket nd then use the connection cbles A nd B to connect the ionizer nd sensor. When n utoblnce sensor is connected, settings of the blnce djustment trimmer on the body re nullified. 4) Mintennce level selection switch setting Autoblnce sensor [High-precision type] Select Mnul Run or Automtic Run when n utoblnce sensor [high-precision type] is connected to djust the ion blnce. Detils of opertion Switch setting AUTO MANUAL Mnul run Automtic run Set the switch ccording to the stin-detection level. Autoblnce sensor [Body-mounting type] Configurtion is not necessry. When mintennce strt signl is input or the ionizer is turned on, the ionizer detects electrode needle contmintion ccording to ion blnce djustment nd detection level settings. An ion blnce djustment vlue for ech ion genertion frequency is retined. When the ion genertion frequency is chnged, djust the ion blnce. After djustment, the utoblnce sensor my be removed s ion blnce djustment will not be performed gin until mintennce strt signl is input. The ionizer continuously djusts the ion blnce. When the utoblnce sensor is removed, djust the ion blnce mnully using the blnce djustment trimmer. )Ion blnce djustment Autoblnce sensor [High-precision type] When n utoblnce sensor is used, the ionizer utomticlly djusts the ion blnce to within ±3 V. Either Mnul Run or Automtic Run cn be selected depending on the method of ion blnce djustment. MANUAL AUTO Mnul run Automtic run When mintennce strt signl is input or the ionizer is turned on, this method djusts the ion blnce. For sttic neutrliztion from moving workpieces, Mnul Run is recommended. Strt system opertion fter ion blnce djustment is completed. This method continuously djusts the ion blnce. For sttic neutrliztion from sttionry workpieces or prescribed sptil sttic neutrliztion, Automtic Run is recommended. Autoblnce sensor [Body-mounting type] Control to keep the initil ion blnce. When chnging the ion blnce settings, use blnce djustment trimmer on the utoblnce sensor (requires seprte mesuring instrument to verify the ion blnce). Right: + offset Left: offset A blnce djustment trimmer is turned two full turns. 62
Ionizer Series IZS3 Model Selection nd Settings 2/Pulse DC Mode When sensor is not used. When n utoblnce sensor is not used, set the switch to AUTO. Then, djust the ion blnce mnully using the blnce djustment trimmer on the body. Stin-detection is not performed. Stin-detection is not performed. AUTO MANUAL 7) Wiring of power supply cble Connect the dedicted power supply cble. Connection with ionizer driving power supply Connection with input/output signl power supply Connection needs Cble Symbol Description color DC2 (+) DC2 ( ) IN2 OUT OUT2 OUT3 Red Blck Light green Gry White Ornge Pink Yellow Purple Power supply 24 VDC Power supply GND Mintennce strt signl Sttic neutrliztion completion signl Mintennce output signl Irregulr signl Cution DC power supply Brown +24 VDC Blue GND Clss-D ground Apply Clss-D ground fter connecting the DC( ) led (Blue) of the power supply cble to the power supply GND. Autoblnce sensor [High-precision type] Blnce djustment trimmer Configurtion of stin-detection level on n electrode needle. Set the switch to either H (High), M (Middle), L (Low). At settings other thn these, the ionizer does not perform the electrode needle stin-detection. H (High) Level tht does not ffect the sttic neutrliztion time. M (Middle) Level t which the sttic neutrliztion time is little bit longer thn it ws initilly. L (Low) Level tht gives the lrm before sttic neutrliztion cnnot be performed. When n utoblnce sensor is used, select the switch bsed on the opertion mode. Exmple: When djusting the ion blnce in the mnul run using n utoblnce sensor, select mintennce level of H, M, L on the MANUAL side. Stin-detection strts when mintennce strt signl is input. When the switch is set to H, M, L, the ionizer performs the electrode needle stin-detection nd then the ion blnce djustment. 6) Frequency selection switch setting Select the ion genertion frequency. Ion genertion frequency Hz 3 Hz Hz Hz Hz Hz 3 Hz 6 Hz Symbol DC(+) DC( ) OUT4 Cble color Description Connection needs High-precision Body-mounting type type Brown Power supply 24 VDC Blue Power supply GND [FG] [FG] Drk green Sensor monitor output High-precision type Contents Ionizer driving power cble When high-precision type sensor is used, connect DC ( ) [Blue] to the power supply GND nd be sure to ground ccording to Clss-D. If the led is not grounded, the ionizer my mlfunction. When body-mounting type sensor is used, do not connect DC ( ) [Blue] to the power supply GND nd be sure to ground ccording to Clss-D. In cse of connecting the led to the power supply GND nd grounding ccording to Clss-D, ll I/O signls re not insulted from the FG terminl. IN Dischrge stop signl Switch setting 2 3 4 6 7 Body-mounting type Input/Output signl power cble Contents Blue Clss-D ground DC power supply Red Blck +24 VDC GND Apply Clss-D ground without connecting the DC( ) led (Blue) of the power supply cble to the power supply GND. Autoblnce sensor [Body-mounting type] Signl for ionizer run/stop (NPN) Turned to the run mode when connected to DC2 ( ). [Blck] (PNP) Turned to the run mode when connected to DC2 (+). [Red] Input signl when determining the necessity of electrode needle mintennce Outputs when the electrode needle stin-detection is in progress. Outputs when the electrode needle mintennce is necessry. Outputs in cse of high-voltge error, sensor error, CPU error. (B contct output) : Minimum wiring requirement for ionizer opertion : Wiring necessry to use vrious functions : Wiring not required in the sensing DC mode. Exercise cution to ensure tht this wire does not short-circuit to other wires. 63 Sttic Neutrliztion Length Mesuring/ Alphbeticl Index
Series IZS3 Model Selection nd Settings 2/Pulse DC Mode 8) Air piping For single-side piping, block the unused port with the M-P plug supplied with the ionizer. 9) LED indictors POWER LED Indictes the stte of power input nd sensor connection. POWER LED MAIN SNSR Function Illumintes when power is supplied. (Drk green) (Flshes when the power supply is irregulr.) Illumintes when n utoblnce sensor [high-precision type or body-mounting type] is connected. (Drk green) I LED Indictes the polrity of ions being emitted nd the ion blnce. I LED + OK Function Illumintes tht positive ions re being emitted from the ionizer. (Ornge) When n utoblnce sensor [high-precision type] is used, it indictes the stte of ion blncing. (Drk green) Light when sensor is not used, or n utoblnce sensor [body-mounting type] is used. Illumintes tht negtive ions re being emitted from the ionizer. (Blue) When n utoblnce sensor [high-precision type] is used, the stte of ion blncing cn be checked by reding the LED indictor. Ion blnce OK LED Under ±3 V Light (or Flsh) ±3 V or more Light The OK LED indictor flshes when the ion blnce is pproching the limits of the djustble rnge, signling tht the time for electrode needle mintennce is pproching. ALARM LED Indictes bnorml sttes of the ionizer. ALARM LED Function HV Illumintes when n bnorml current flows through n electrode needle. (Red) SNSR Illumintes when the utoblnce sensor [high-precision type] is not operting normlly. (Red) NDL CHECK Illumintes when the electrode needle contmintion is detected. (Red) (Flshes while the contmintion is being detected.) 64
Ionizer Series IZS3 Model Selection nd Settings 2/Pulse DC Mode ) Alrm Alrm item Description Corrective ctions High-voltge error Sensor error CPU error Gives notifiction tht the electrode needle mintennce is Electrode necessry. The NDL CHECK ALARM indictor comes on needle nd mintennce output signl (OUT2) turns. mintennce Ions re continuously emitted. ) Timing chrt Timing chrt in norml opertion Power supply 24 VDC Dischrge stop signl Stte of ion emission Input (Opertion permitted) Input (Emission) Timing chrt when the electrode needle contmintion is detected or ion blnce is detected. () When n utoblnce sensor [high-precision type] is connected. () Mnul run (2) Automtic run Power supply Power supply Input Input 24 VDC 24 VDC Dischrge stop (Opertion permitted) Dischrge stop (Opertion permitted) Input Input signl (IN) signl (IN) Sttic neutrliztion (Electrode needle stin-detection or ion blnce djustment in progress) Sttic neutrliztion (Electrode needle stin-detection in progress) Output 2 s Output 2 s completion signl (OUT) completion signl (OUT) Mintennce (SW ) ms or more Mintennce (SW ) ms or more Input Input strt signl (IN2) strt signl (IN2) Mintennce output (SW ) Mintennce output (SW ) Output Output signl (OUT2) signl (OUT2) Mintennce indictor Mintennce indictor Flsh (Indiction) Flsh (Indiction) LED LED (NDL CHECK ALARM) (NDL CHECK ALARM) Stin-detection (Performed when the mintennce level Stin-detection (Performed when the mintennce level Internl Internl selection switch is set to H, M, L) selection switch is set to H, M, L) processing processing Ion blnce djustment Ion blnce djustment (b)when n utoblnce sensor (c)when sensor is not connected. [body-mounting type] is connected. Power supply Power supply Input Input 24 VDC 24 VDC (Opertion permitted) (Opertion permitted) Dischrge stop Dischrge stop Input Input signl (IN) signl (IN) Sttic neutrliztion (Electrode needle stin-detection in progress) (Electrode needle stin-detection in progress) Sttic neutrliztion Output 2 s Output 2 s completion signl (OUT) completion signl (OUT) Mintennce (SW ) ms or more Mintennce (SW ) ms or more Input Input strt signl (IN2) strt signl (IN2) Mintennce output (SW ) Mintennce output (SW ) Output Output signl (OUT2) signl (OUT2) Mintennce indictor (Indiction) Flsh Flsh Mintennce indictor (Indiction) LED LED (NDL CHECK ALARM) (NDL CHECK ALARM) Stin-detection Internl processing Ion blnce djustment (Performed when the mintennce level selection switch is set to H, M, L) Stin-detection Internl processing Ion blnce djustment (Performed when the mintennce level selection switch is set to H, M, L) : Either or depending on the sitution Sttic neutrliztion completion is turned on when the electrode needle stin-detection is in progress. Cution Gives notifiction of the occurrence of n bnorml current, such s high-voltge lekge. The ionizer stops ion emission, turns on the HV ALARM indictor, nd turns the error signl (OUT3). Gives notifiction tht the utoblnce sensor (high-precision type or body-mounting type) hs become unble to operte normlly. The ionizer stops ion emission, turns on the SNSR ALARM indictor, nd turns the error signl (OUT3). Gives notifiction of the occurrence of filure in the CPU due to noise, etc. The ionizer stops ion emission, ll of the LED indictors flsh, nd turns the error signl (OUT3). Turn the power supply, solve the problem, then turn the power supply on gin. Alterntively, turn the dischrge stop signl (IN), then. Turn the power supply, solve the problem, then turn the power supply on gin. Alterntively, turn the dischrge stop signl (IN), then. Turn the power supply, solve the problem, then turn the power supply on gin. Alterntively, turn the dischrge stop signl (IN), then. Turn the power supply, clen or replce the electrode needles, nd turn the power supply on gin. After turning power supply on, djust the ion blnce. Ions re emitted from the ionizer to detect electrode needle stin nd the workpiece my therefore be electrostticlly chrged.. Perform this detection procedure in the bsence of workpieces. 6 Sttic Neutrliztion Length Mesuring/ Alphbeticl Index
Series IZS3 Model Selection nd Settings 3/DC Mode 3. DC mode ) Br length selection Select the pproprite length suited for work size by referring to Sttic Neutrliztion Chrcteristics nd Sttic Neutrliztion Rnge, etc. 2) Ionizer instlltion Instll the ionizer within to mm of the object requiring sttic neutrliztion. Although the ionizer cn lso be used t other distnces, it my fil to operte normlly depending on the conditions of use. Before use, lwys verify tht the ionizer is functioning normlly. 3) Frequency selection switch setting Select Positive Ion Emission or Negtive Ion Emission. Ion polrity Positive ion emission Negtive ion emission Switch setting 8 9 4) Wiring of power supply cble Connect the dedicted power supply cble. DC power supply Connection with ionizer driving power supply Symbol Cble color Description Connection needs Contents DC (+) DC ( ) OUT4 Brown Power supply 24 VDC Blue Power supply GND [FG] Drk green Sensor monitor output Ionizer driving power cble DC ( ) [Blue] is sure to ground it ccording to Clss-D. If the terminl is not grounded, the ionizer my mlfunction. Brown Blue Clss-D ground +24 VDC GND Connection with input/output signl power supply Symbol Cble color Description Connection needs Contents DC2(+) DC2( ) IN Red Blck Light green Power supply 24 VDC Power supply GND Dischrge stop signl Input/Output signl power cble Signl for ionizer run/stop (NPN spec.) Turned to the run mode when connected to DC2 ( ). [Blck] (PNP spec.) Turned to the run mode when connected to DC2 (+). [Red] IN2 OUT OUT2 OUT3 Gry White Ornge Pink Yellow Purple Mintennce strt signl Sttic neutrliztion completion signl Mintennce output signl Irregulr signl Turned in norml opertion. Turned in cse of high-voltge error, CPU error. : Minimum wiring requirement for ionizer opertion : Wiring necessry to use vrious functions : Wiring not required in the sensing DC mode. Exercise cution to ensure tht this wire does not short-circuit to other wires. ) Air piping For single-side piping, block the unused port with the plug (M-P-X2) supplied with the ionizer. 66
Ionizer Series IZS3 Model Selection nd Settings 3/DC Mode 6) LED indictors POWER LED Indictes the stte of power input nd sensor connection. POWER LED MAIN SNSR Function Illumintes when power is supplied. (Drk green) (Flshes when the power supply is irregulr.) Light I LED Indictes the polrity of ions being emitted. I LED + OK Function Illumintes tht positive ions re being emitted from the ionizer. (Ornge) Light Illumintes tht negtive ions re being emitted from the ionizer. (Blue) ALARM LED Indictes bnorml sttes of the ionizer. ALARM LED HV SNSR NDL CHECK Function Illumintes when n bnorml current flows through n electrode needle. (Red) Light Light 7) Alrm Alrm item Description Corrective ctions High-voltge error CPU error 8) Timing chrt Timing chrt in norml opertion Power supply 24 VDC Input Dischrge stop signl (IN) Stte of ion emission Gives notifiction of the occurrence of n bnorml current, such s high-voltge lekge. The ionizer stops ion emission, turns on the HV ALARM indictor, nd turns n error signl (OUT3). Gives notifiction of the occurrence of filure in the CPU due to noise, etc. The ionizer stops ion emission, ll of the LED indictors flsh, nd turns n error signl (OUT3). Input (Opertion permitted) (Emission) Turn the power supply, solve the problem, then turn the power supply on gin. Alterntively, turn the dischrge stop signl (IN), then. Turn the power supply, solve the problem, then turn the power supply on gin. Alterntively, turn the dischrge stop signl (IN), then. Sttic Neutrliztion Length Mesuring/ Alphbeticl Index 67
Series IZS3 Circuit of Power Supply Cble Connection () When sensor is not used./when feedbck sensor or utoblnce sensor [high-precision type] is used. NPN output Internl circuit Ionizer Input/Output signl circuit +24 V INPUT +24 V Isoltion circuit (Photocoupler) +24 V Isoltion circuit (Photocoupler) OUTPUT Isoltion circuit (Photocoupler) Isoltion circuit (Photocoupler) Isoltion circuit (Photocoupler) Brown: DC (+) Blue: DC ( ) Red: DC2 (+) Blck: DC2 ( ) Light green: IN Gry: IN2 Pink: OUT Yellow: OUT2 Purple: OUT3 +: Ionizer driving power supply GND: 24 VDC ±% FG +: Input/Output signl power supply GND: 24 VDC ±% PLC OUTPUT or or INPUT Anlog input Drk green: OUT4 Lod kω or more PNP output Ionizer Input/Output signl circuit +24 V INPUT Brown: DC (+) Blue: DC ( ) Red: DC2 (+) Blck: DC2 ( ) FG +: Ionizer driving power supply GND: 24 VDC ±% +: Input/Output signl power supply GND: 24 VDC ±% PLC OUTPUT Isoltion circuit (Photocoupler) Light green: IN or Internl circuit Isoltion circuit (Photocoupler) OUTPUT Isoltion circuit (Photocoupler) Isoltion circuit (Photocoupler) Isoltion circuit (Photocoupler) +24 V +24 V +24 V Gry: IN2 Pink: OUT Yellow: OUT2 Purple: OUT3 or INPUT Anlog input Drk green: OUT4 Lod kω or more Apply Clss-D grounding to the GND terminl of the ionizer driving power supply by connecting through the led DC ( ) [Blue] to the FG terminl. The leds for output signls (OUT to OUT3) re insulted from the insultion circuit (Photocoupler) while the sensor monitor output led (OUT4: Drk green) is not insulted from the FG terminl. Sensor monitor output led (OUT4: Drk green) When the feedbck sensor is used, the terminl outputs the potentil mesured by the feedbck sensor s n nlog signl. When the utoblnce sensor is used, the terminl does not output signls. The led of the ionizer driving power supply (DC) nd the led of the power supply for I/O signls (DC2) cn be connected with common power supply. When common power supply is used, the led DC ( ) with Clss-D grounded nd leds for I/O signls re not insulted. 68
Ionizer Series IZS3 Circuit of Power Supply Cble Connection (2) When n utoblnce sensor [body-mounting type] is used. NPN output Internl circuit PNP output Ionizer Input/Output signl circuit +24 V INPUT +24 V Isoltion circuit (Photocoupler) +24 V Isoltion circuit (Photocoupler) OUTPUT Isoltion circuit (Photocoupler) Isoltion circuit (Photocoupler) Isoltion circuit (Photocoupler) Ionizer Autoblnce sensor [Body-mounting type] Autoblnce sensor [Body-mounting type] Red: DC2 (+) Blck: DC2 ( ) Blue: DC ( ) Light green: IN Gry: IN2 Pink: OUT Yellow: OUT2 Purple: OUT3 Red: DC2 (+) Blck: DC2 ( ) +: DC power supply GND: 24 VDC ±% FG PLC OUTPUT or or INPUT +: DC power supply GND: 24 VDC ±% Input/Output signl circuit Blue: DC ( ) Internl circuit +24 V INPUT Isoltion circuit (Photocoupler) Isoltion circuit (Photocoupler) OUTPUT +24 V Isoltion circuit (Photocoupler) +24 V Isoltion circuit (Photocoupler) +24 V Isoltion circuit (Photocoupler) Light green :IN Gry: IN2 Pink: OUT Yellow: OUT2 Purple: OUT3 Autoblnce sensor FG PLC OUTPUT or Apply Clss-D grounding to the led DC ( ) [Blue], nd do not connect to the GND terminl of the power supply. When the led is connected to the GND terminl of the power supply nd Clss-D grounding is pplied, leds for I/O signls re not insulted from the FG terminl. Cution When using the utoblnce sensor (body-mounting type) ner the ionizer in DC mode, keep clernce of t lest 2 m between them. If the clernce is not enough, the ions from the ionizer in DC mode ffect the control of the utoblnce sensor, thus resulting in imblnce of ions. or Keep clernce of t lest 2 m. INPUT DC mode 69 Sttic Neutrliztion Length Mesuring/ Alphbeticl Index
Series IZS3 Dimensions Ionizer/IZS3-- KJH4-M-X34 4 L 4 3 6 36 9 4 7 2 8 6 Br length (mm) 3, 38, 6, 78, 26,, 9, 23 Fitting M-P-X2 KJH4-M-X34 Note) Note) Plug (M-P-X2) pc. is shipped together. Blnce djustment trimmer Frequency selection switch Mintennce level selection switch Electrode crtridge 4 x M4 x.7 depth (For mounting, opposite side: Sme) (High pressure wrning lbel position t 3 mm length) 2 8 x (n-) 7 9.6 2 Electrode crtridge (Nme plte position t 3 mm length) n (Number of electrode crtridges), L Dimension Prt no. IZS3-3 IZS3-38 IZS3-6 IZS3-78 IZS3- IZS3-26 IZS3- IZS3-9 IZS3-23 n 3 4 7 9 3 8 23 28 L(mm) 3 38 6 78 26 9 23 66
Ionizer Series IZS3 Dimensions End brcket/izs3-be Center brcket/izs3-bm IZS3-- Ionizer full length (L) 2 x.4 2 (33) 3 22 4. (3) 2 32 27 Hexgon socket hed cp screw M4 x 6 (Accessory) Angle djustble (±9 ) Horizontl mounting 32 26 27 83 Downwrd mounting 27 94 When mounted outside in 3 22 4. 6 2 Angle djustment rnge is ±4. 39 4 23 4 3 24.4 8 M screw for mounting IZS3-- 2 27 Sttic Neutrliztion Ionizer full length (L) Angle djustble Note) Number of center brckets included in model with brckets. (Refer to How to Order on pge 643.) Br length (mm) 3, 38, 6, 78, 26, 9, 23 Center brcket None With pc. With 2 pcs. Length Mesuring/ Alphbeticl Index 66
Series IZS3 Dimensions Feedbck sensor/izs3-df Hed prt 2 x ø3.4 2 x ø3.4 Amplifier prt 3 ø.2 ø4.8 3. 6.6 3 9 SMC 8 87. 2 69 78 8 23 ø4.8. 8.8 6. 7.8 ø.2 8.8 ø.2 3 Detection hole. 6 7 2 x R3.3 7.7 6 4 6 Autoblnce sensor [High-precision type]/izs3-dg 2 x ø3.4 Hed prt 2 x ø3.4 Amplifier prt.2.2 9 98 ø6.6 ø4.8 69 78 3 4. 8 23 ø4.8 Detection prt ø.2 7.8 8.8 ø.2 3 2 7 7.7 6 6 4 2 x ø6.6 depth of counterbore, depth.7 (Height of screw bering surfce: 8.8) Power supply cble/izs3-cp L 6 7 (Red) Model IZS3-CP IZS3-CPZ L(mm) 3 2 (6.2) 3 662
NT IZS3-NT Ionizer Series IZS3 Dimensions Autoblnce sensor [Body-mounting type]/izs3-de 6. 6. 97 84 2 x ø3.4 3 Ion blnce djustment trimmer 6P modulr connector (for connecting ionizer) 2P modulr connector (for connecting ionizer) 8.8 48 3 2P modulr connector (for power supply) When mounting on the ionizer () (3) IZS3 (42) Power supply cble IZS3-CP Autoblnce sensor IZS3-DE Hexgon socket hed cp screw M3 x 2 Included with IZS3-BL Connection cble B (6P) IZS3-CR (Included with IZS3-DE) Connection cble A (2P) IZS3-CF (Included with IZS3-DE) End brcket IZS3-BE Hexgon socket hed cp screw M4 x 6 (Included with IZS3-BE) Sensor brcket IZS3-BL (Included with IZS3-DE) Connection cble A (2P)/IZS3-CF 2 4.8 23±3 2 Connection cble B (6P)/IZS3-CR 23 +6 Sttic Neutrliztion 6 Sensor brcket/izs3-bl 4 x ø4. 6 Length Mesuring/ 48 3 84 4. 34 4 Alphbeticl Index 663
Series IZS3 Mde to Order Plese contct SMC for detiled dimensions, specifictions, nd led times. Mde to Order Symbol Non-stndrd br length (8 mm-pitch) X Refer to How to Order on pge 642. 4 L 4 KJH4-M-X34 6 36 9 4 7 2 4 x M4 x.7 depth (For mounting, opposite side: Sme) 3 6 8 Br length (mm) 46, 4, 7 86, 94,, 8, 34, 4, 8, 66, 74, 8, 98, 6, 24, 22 Fitting M-P-X2 Note) KJH4-M-X34 Note) Plug (M-P-X2) pc. is shipped together. 2 Frequency selection switch Blnce djustment trimmer Mintennce level selection switch 8 x (n-) 7 Number of Center Brckets Br length (mm) Quntity 46 to 7 None 86 to 8 With pc. 66 to 22 With 2 pcs. Electrode crtridge n (Number of electrode crtridges), L Dimension, Weight Prt no. n L (mm) 46 6 4 8 7 86 94 2 4 8 6 34 7 4 9 8 66 2 74 22 8 24 98 2 6 26 24 27 22 IZS3-46--X IZS3-4--X IZS3-7--X IZS3-86--X IZS3-94--X IZS3---X IZS3-8--X IZS3-34--X IZS3-4--X IZS3-8--X IZS3-66--X IZS3-74--X IZS3-8--X IZS3-98--X IZS3-6--X IZS3-24--X IZS3-22--X Weight (g) 6 66 78 9 97 4 6 29 3 48 4 6 66 79 8 9 98 2 Non-stndrd power supply cble length Symbol X3 Avilble in m increments from m to m. Note ) m or longer power cbles re not CE Mrking-complint. Note 2) Use stndrd power cbles for 3 m nd m lengths. L (Tolernce ±%) How to Order IZS3 CP X3 2 (6.2) 6 7 (Red) 3 Cble length Symbol L: Cble length mm 2 mm 4 4 mm mm 6 6 mm 7 7 mm 8 8 mm 9 9 mm mm 2 mm 3 3 mm 4 4 mm mm 6 6 mm 7 7 mm 8 8 mm 9 9 mm mm 664
Series IZS3 Mde to Order 2 Plese contct SMC for detiled dimensions, specifictions, nd led times. Mde to Order 3 Model with 4 mm-pitch electrode crtridges Symbol X Instll the electrode crtridges t 4 mm-pitch. (Stndrd: 8 mm-pitch) Note) The mximum br length is 26 mm. The ir purge nozzles re rrnged t n 8 mm-pitch. Uneven sttic neutrliztion cn be prevented when the instllction height is low. Br length (mm) 3, 38, 6, 78, 26 39 24 4 23 4 3 Fitting M-P-X2 KJH4-M-X34 Note) Plug (M-P-X2) pc. is shipped together. Center brcket/izs3-bm-x8 Note) 4 L 4 Mintennce level selection switch 6 36 Blnce djustment trimmer 9 4 2 Frequency selection switch 7 2 4 x M4 x.7 depth (For mounting, opposite side: Sme) (High pressure wrning lbel position t 3 mm length) Air purge port: 8 mm between ports 4 x (n-) (Nme plte position t 3 mm length) 7 n (Number of electrode crtridges), L Dimension, Weight Prt no. n L(mm) 3 7 38 3 6 7 78 2 29 26 IZS3-3--X IZS3-38--X IZS3-6--X IZS3-78--X IZS3---X IZS3-26--X KJH4-M-X34 3 6 8 Electrode crtridge Weight (g) 48 4 74 88 4 27 2 29 44.4 8 Ionizer full length Note) Be sure to pply Clss-D grounding to the GND terminl. IZS3-X Power cn be directly supplied through the AC power line. The ionizer strts opertions on connecting the power supply plug to the AC power supply of to 24 V. Het-shrinkble tube (Output signl identifiction, Blck for NPN, White for PNP) 8 ± 96 ± GND connection terminl Note ) (Inside dimeter ø4. Led wire length 2 ±) 2 27 Angle djustble () Note) Number of center brckets included in model with brckets. (Refer to How to Order on pge 643.) Br length (mm) 3, 38, 6, 78, 26 How to Order IZS3 F X96 Specifictions Input voltge Output voltge Output current Ambient temperture Ambient humidity Weight Applicble output specifictions Nil P NPN specifiction PNP specifiction Center brcket None With pc. 4 Ionizer driving AC dpter ( to 24 VAC) Symbol X96 VAC to 24 VAC, /6 Hz 24 VDC A to 4 C 3 to 6% Rh 2 g 66 Sttic Neutrliztion Length Mesuring/ Alphbeticl Index
Series IZS3 Mde to Order 3 Plese contct SMC for detiled dimensions, specifictions, nd led times. Mde to Order Symbol High-voltge/control unit detchble short type X2 A short type ionizer (full length of 8 mm nd 2 mm) cn be instlled in smll spce. The high-voltge unit (ionizing unit) nd control unit re detchble from ech other. The distnce between them is lso optionl ccording to the length of selected connection cbles. Prt no. IZS3-CF-X2 IZS3-CF2-X2 IZS3-CF3-X2 IZS3-CF4-X2 IZS3-CF-X2 IZS3-CF7-X2 IZS3-CF-X2 Connection cble IZS3-CF-X2 (Cble length: Refer to the bove tble.) L mm mm 3 mm 4 mm mm 7 mm mm Order connection cbles seprtely. 4.9 Connection cble from the right-hnd side of the control unit Frequency selection switch 9 Blnce djustment trimmer 6 36 9 4 3 7 2 2P modulr jck (Plug for power cble) 4 x M4 x.7 depth (For mounting, opposite side: Sme) 6 3 7 6 Mintennce level selection switch 8P modulr jck (Plug for sensor cble) Connection cble length L 9 4 x M4 x.7 depth (For mounting, opposite side: Sme) 8 7 26 6 2 8x2 3 8 8 3 3 26 26 6 29 High-voltge unit full length: 2 mm High-voltge unit full length: 8 mm 22 4. (Full length of high-voltge unit nd control unit) 3 (Full length of high-voltge unit nd control unit plus 62 mm) With brcket 666 High-voltge unit full length 8 2 8 mm 2 mm How to Order IZS3 8 R X2 Br type Electrode needle mteril Nil C S J K Tungsten Silicon Stinless steel Low-mintennce type /Tungsten Low-mintennce type /Silicon Output specifiction Nil P NPN output PNP output Brcket Nil Without brcket B With brcket Note) Note) Four end brckets re bundled with the brcket model. Brckets cn be ttched on the highvoltge unit nd control unit. Power supply cble Nil Z N With power supply cble (3 m) With power supply cble ( m) Without power supply cble Control unit cble entry direction Nil Left-hnd entry R Right-hnd entry Sensor Nil Without sensor Autoblnce sensor E [Body-mounting type] F Feedbck sensor Autoblnce sensor G [High-precision type]
Series IZS3 Mde to Order 4 Plese contct SMC for detiled dimensions, specifictions, nd led times. Mde to Order Symbol 6 High-voltge/control unit detchble short type with 4 mm-pitch electrode crtridges X2 A short type ionizer (full length of 8 mm nd 2 mm) cn be instlled in smll spce. The high-voltge unit (ionizing unit) nd control unit re detchble from ech other. The distnce between them is lso optionl ccording to the length of selected connection cbles. Model with 4 mm-pitch electrode crtridges Prt no. IZS3-CF-X2 IZS3-CF2-X2 IZS3-CF3-X2 IZS3-CF4-X2 IZS3-CF-X2 IZS3-CF7-X2 IZS3-CF-X2 L mm mm 3 mm 4 mm mm 7 mm mm Order connection cbles seprtely. Connection cble IZS3-CF-X2 (Cble length: Refer to the bove tble.) 2 4.9 4 x 4 3 6 Connection cble from the right-hnd side of the control unit Frequency selection switch 9 Blnce djustment trimmer Mintennce level selection switch Connection cble length L 8 4 x 2 6 36 9 4 9 3 3 7 2 8P modulr jck (Plug for sensor cble) 2P modulr jck (Plug for power cble) 4 x M4 x.7 depth (For mounting, opposite side: Sme) 8 26 6 4 x M4 x.7 depth (For mounting, opposite side: Sme) 6 3 3 7 7 Air purge port: 8 mm between ports 26 High-voltge unit full length: 2 mm High-voltge unit full length 8 2 8 mm 2 mm Air purge port: 8 mm between ports 26 High-voltge unit full length: 8 mm How to Order IZS3 8 R X2 Br type Electrode needle mteril Nil Tungsten C Silicon S Stinless steel Low-mintennce type J /Tungsten Low-mintennce type K /Silicon Output specifiction Nil P NPN output PNP output Nil Z N 6 29 22 4. (Full length of high-voltge unit nd control unit) 3 (Full length of high-voltge unit nd control unit plus 62 mm) Brcket Nil Without brcket B With brcket Note) Note) Four end brckets re bundled with the brcket model. Brckets cn be ttched on the highvoltge unit nd control unit. Power supply cble With power supply cble (3 m) With power supply cble ( m) Without power supply cble Control unit cble entry direction Nil Left-hnd entry R Right-hnd entry With brcket Sensor Nil Without sensor Autoblnce sensor E [Body-mounting type] F Feedbck sensor Autoblnce sensor G [High-precision type] 667 Sttic Neutrliztion Length Mesuring/ Alphbeticl Index
Series IZS3 Ionizers Precutions Be sure to red this before hndling. Wrning Wrning Selection. This product is intended to be used with generl fctory utomtion (FA) equipment. If considering using the product for other pplictions (especilly those stipulted in 4 on bck pge ), plese consult with SMC beforehnd. 2. Use this product within the specified voltge nd temperture rnge. Using outside of the specified voltge cn cuse mlfunction, dmge, electricl shock, or fire. 3. Use clen compressed ir for fluid. This product is not explosion proof. Never use flmmble gs or n explosive gs s fluid nd never use this product in the presence of such gses. Plese contct us when fluids other thn compressed ir re used. 4. This product is not explosion-protected. Never use this product in loctions where the explosion of dust is likely to occur or flmmble or explosive gses re used. This cn cuse fire. Cution. This product is not wshed. When bringing into clen room, flush for severl minutes nd confirm the required clenliness before using. Mounting. Reserve n enough spce for mintennce, piping nd wiring Plese tke into considertion tht the One-touch fittings for supplying ir, need enough spce for the ir tubing to be esily ttched/detched. To void excessive stress on the connector nd One-touch fitting, plese tke into considertion the ir tubings minimum bending rdius nd void bending t cute ngles. Wiring with excessive twisting, bending, etc. cn cuse mlfunction, wire brekge, fire or ir lekge. Minimum bending rdius: Power suppy cble, connection cble A 3 mm Sensor cble, connection cble B 2 mm (Note: Shown bove is wiring with the fixed minimum llowble bending rdius nd t temperture of C. If used under this temperture, the connector cn receive excessive stress even though the minimum bending rdius is llowble.) Regrding the minimum bending rdius of the ir tubing, refer to the instruction mnul or ctlog for tubing. 2. Mount this product on plne surfce. If there re irregulrities, crcks or height differences, excessive stress will be pplied to the frme or cse, resulting in dmge or other trouble. Also, do not drop or pply strong shock. Otherwise, dmge or n ccident my occur. Wrning Mounting 3. Do not use this product in n re where noise (electric mgnetic field or surge voltge, etc.) re generted. Using the ionizer under such conditions my cuse it to mlfunction or internl devices to deteriorte or brek down. Tke noise countermesures nd prevent the lines from mixing or coming into contct with ech other. 4. Observe the tightening torque requirements when mounting the ionizer. Refer to the below tble for tightening torques for screws, etc. If overtightened with high torque, the mounting screws or mounting brckets my brek. Also, if under tightened with low torque, the connection my loosen. Thred size Recommended tightening torque M3.6 to.63 N m M4.73 to.7 N m M.3 to. N m. Do not touch the electrode needle directly with fingers or metlic tools. If finger is used to touch the electrode, it my get stuck or n injury or electricl shock my occur from touching the surrounding equipment. In ddition, if the electrode needle or crtridge is dmged with tool, the specifiction will not be met nd dmge nd/or n ccident my occur. Dnger High Voltge! Electrode needles re under high voltge. Never touch them s there is dnger of electric shock or injury due to n evsive ction ginst momentry electricl shock cused by inserting foreign mtter in the electrode crtridge or touching the electrode needle. 6. Do not ffix ny tpe or sels to the body. If the tpe or sel contins ny conductive dhesive or reflective pint, dielectric phenomenon my occur due to ions rising from such substnces, resulting in electrosttic chrging or electric lekge. 7. Instlltion nd djustment should be conducted fter turning off the power supply. 668
Series IZS3 Ionizers Precutions 2 Be sure to red this before hndling. Cution. Instll the ionizer wy from wll s illustrted below. If wll is locted closer thn the illustrtion below, the ions generted will not be ble to rech the object which requires sttic neutrliztion nd therefore result in decrese in efficiency. B A B Mounting B A Unit: mm After instlltion, be sure to verify the effects of sttic neutrliztion. The effects vry depending on the mbient conditions, operting conditions, etc. After instlltion, verify the effects of sttic neutrliztion. 2. Instll feedbck sensor wy from the wll s illustrted below. The ionizer my fil to mesure electrosttic potentils correctly if wll or other obstcle exists within the clernces shown in the following figure. Chrged object A 2 3 4 (mm) B 4 4 6 7 Wrning Wiring/Piping Chrged object. Confirm if the power supply voltge is enough nd tht it is within the specifictions before wiring. Alwys use UL Listed/Recognized power supply (24 VDC, Clss-2 output of 2. A or less). Wrning Apply Clss-D ground fter connecting the DC ( ) led [Blue] of the power suppy cble to the power supply GND. DC power supply Brown Blue +24 VDC GND Clss-D ground When using the feedbck sensor When using the utoblnce sensor (high-precision type) Apply Clss-D ground without connecting the DC ( ) led [Blue] of the power supply cble to the power supply GND. Wiring/Piping 2. Be sure to provide Clss-D grounding in order to mintin product performnce. If such grounding is not provided, not only my the ion blnce be disrupted but electric shocks my lso result nd the ionizer or power supply my brek down. Blue Clss-D ground DC power supply Red Blck +24 VDC GND When using the utoblnce sensor (body-mounting type) 3. Be sure to turn off the power supply before wiring (including ttchment/detchment of the connector). 4. To connect feedbck sensor or utoblnce sensor to the ionizer, use the cble included with the sensor. Do not disssemble or modify the ionizer.. When pplying the power supply, py specil ttention to the wiring nd/or surrounding environment until the sfety is confirmed. 6. Do not connect or remove ny connectors including the power supply, while power is being supplied. Otherwise, the ionizer my mlfunction. 7. If the power line nd high-pressure line re routed together, this product my mlfunction due to noise. Therefore, use seprte wiring route for this product. 8. Be sure to confirm there re no wiring errors before strting this product. Incorrect wiring will led to dmge or mlfunction to the product. 9. Flush the piping before using. Before piping this product, exercise cution to prevent prticles, wter drops, or oil contents from entering the piping. 669 Sttic Neutrliztion Length Mesuring/ Alphbeticl Index
Series IZS3 Ionizers Precutions 3 Be sure to red this before hndling. Operting Environment/Storge Environment Wrning. Observe the fluid temperture nd mbient temperture rnge. Fluid nd mbient temperture rnges re to C for the ionizer, feedbck sensor nd utoblnce sensor. Do not use the ionizer in loctions subject to sudden temperture chnges even if the mbient temperture rnge is within the specified limits, s condenstion my result. 2. Do not use this product in n enclosed spce. This product utilizes coron dischrge phenomenon. Do not use the product in n enclosed spce s ozone nd nitrogen oxides exist in such plces, even though in mrginl quntities. 3. Environments to void Avoid using nd storing this product in the following environments since they my cuse dmge to this product. ) Avoid using in plce tht exceeds n mbient temperture rnge of to C. b) Avoid using in plce tht exceeds n mbient humidity rnge of 3 to 8% Rh. c) Avoid using in plce where condenstion occurs due to drstic temperture chnge. d) Avoid using in plce in the presence of corrosive or explosive gs or where there is voltile combustible. e) Avoid using in n tmosphere where there re prticles, conductive iron powders, oil mist, slt, solvent, blown dust, cutting oil (wter, liquid), etc. f) Avoid using in plce where ventilted ir from n ir conditioner is directly pplied to the product. g) Avoid using in closed plce without ventiltion. h) Avoid using in direct sunlight or rdited het. i) Avoid using in plce where there is strong mgnetic noise (strong electric field, strong mgnetic field, or surge). j) Avoid using in plce where sttic electricity is dischrged to the body. k) Avoid using in plce where strong high frequency occurs. l) Avoid using in plce where this product is likely to be dmged by lightning. m) Avoid using in plce where direct vibrtion or shock is pplied to the body. n) Avoid using in plce where there is force lrge enough to deform the body or weight is pplied to the product. 4. Do not use n ir contining mist or dust. The ir contining mist or dust will cuse the performnce to decrese nd shorten the mintennce cycle. Supply clen compressed ir by using n ir dryer (Series IDF), ir filter (Series AF/AFF), nd mist seprtor (Series AFM/AM).. The ionizer nd sensors re not protected ginst surge cused by lightning. Wrning Mintennce. Periodiclly (every two weeks or so) inspect the ionizer nd clen the electrode needles. Conduct regulr mintennce to see if the product is run hving disorder. Mintennce should be conducted by fully knowledgeble nd experienced person bout the equipment. If prticles ttch to the electrode needle by using for long periods of time, the sttic neutrliztion performnce will be lowered. Replce the electrode crtridge, if the pins re rough nd the sttic neutrliztion performnce does not return even fter being clened. Dnger High Voltge! This product contins high voltge genertion circuit. When performing mintennce inspection, be sure to confirm tht the power supply to the ionizer is turned off. Never disssemble or modify the ionizer, s this my not only impir the product s functionlity but could cuse n electric shock or electric lekge. 2. When clening the electrode needle or replcing the electrode crtridge, be sure to turn off the power supply to the body. Touching n electrode needle when it is electrified my result in electric shock or other ccidents. 3. Do not disssemble or modify this product. Otherwise, n electricl shock, dmge nd/or fire my occur. Also, the disssembled or modify products my not chieve the performnces gurnteed in the specifictions, nd excercise cution becuse the product will not be wrrntied. Wrning Hndling. Do not drop, bump or pply excessive impct ( G or more) while hndling. Even though it does not pper to be dmged, the internl prts my be dmged nd cuse mlfunction. 2. When mounting/dismounting the cble, use your finger to pinch the clw of the modulr plug, then ttch/detch it correctly. If the modulr plug is t difficult ngle to ttch/detch, the modulr jck's mounting section my be dmged nd cuse disorder. 3. Do not operte this product with wet hnds. Otherwise, n electricl shock or ccident my occur. 67
Relted Products SMC cn provide ll the equipment required to supply ir to the ionizer. Consider the equipment below not only for providing n opportunity to decrese mintennce nd preventing dmge but lso for n energy-sving countermesure. Recommended pneumtic circuit digrm 2 3 4 6 7 8 9 Air Dryer/Series IDF Decreses the dew point of compressed ir. Limits moisture genertion which cn led to dmge. 4 Digitl Flow Switch/Series PF2A Decreses the ir consumption by flow control. 2 Air Filter/Series AF 3 Elimintes solid foreign mtter such s powder prticles in the compressed ir. 2-Color Disply Digitl Flow Switch/Series PFM Mist Seprtor/Series AFM Elimintes oil mist which is difficult to eliminte with n ir filter. Regultor/Series AR Decreses the ir consumption by setting to n pproprite pressure. 6 Digitl Pressure Switch/Series ISE3 7 2 Port Solenoid Vlve/Series VX 8 Restrictor/Series AS-X24 The pressure control prevents the bility of sttic electricity removl from being reduced in ccordnce with the reduction of ir pressure. Regultes to the pproprite ir volume depending upon the instlltion condition. Decreses the ir consumption. Sttic Neutrliztion 9 Clen Air Filter/Series SFD Built-in cpillry element Nominl filtrtion rting:. μm Adopted hollow fiber elements with over 99.99% filtering efficiency do not contminte work pieces. Length Mesuring/ Alphbeticl Index 67