UP43 LEARN-A-L0T (NATURAL) Parts List DESCRIPTION 90 ANGLE BRACKET DOOR WINDOW MUSIC CATERPILLAR CIRCLE FRAME CIRCLE MIRROR YELLOW STAINED GLASS RED STAINED GLASS SQUARE TRIANGLE SPIRAL WHEEL SQUARE MIRROR SQUARE FRAME WINDOW SEAT CHIME CHIME TOP SPACER TOP COVER BOTTOM SPACER BOTTOM COVER RAIN WHEEL RAIN WHEEL SPACER TUBE BRACKET TUBE CROSS MOUNTING PLATE WARNING LABEL PLATE HARDWARE COMPLETE 3/8" x /" P.B.H.C.S. w/patch 3/8" x 3/4" CARRIAGE BOLT 3/8" x 3/4" P.B.H.C.S. w/patch 3/8" x /" P.B.H.C.S. w/ PATCH 3/8" x /4" P.B.H.C.S. w/patch 3/8" x 3/4" P.B.H.C.S. w/patch 3/8" x 3 /4" P.B.H.C.S. w/patch 3/8" x 3 3/4" P.B.H.C.S. w/patch 3/8" x 4 /" HEX HEAD BOLT 3/8" LOCKWASHER 3/8" HEX NUT 3/8" BARREL NUT QTY 6 3 3 4 8 3 8 8 73 PART NUMBER 403098 40379** 40367** 40368** 40380** 403093** 6978 6976 69760 403090** 403094** 40309** 30779 40377** 40376** 4036 4037 40370** 40369** 4037** 4037** 40308 40394** 4037** 40304 4038** 40378 403 40307 8049* 800* 80* 803* 806* 808* 8060* 8076* 8008* 8740* 87334* 80403* 804804* Issued/Revised: 0/7/ 800.48.87 www.ultraplay.com
UP43 LEARN-A-LOT (NATURAL) 3/8" T-NUT PLASTIC WASHER PLASTIC CAP SMALL GEAR LARGE GEAR SMALL GEAR 6" LANYARD " LANYARD DESCRIPTION STAINLESS STEEL ROD /" I.D. BRONZE BUSHING #4 x /" PAN HEAD SCREW 6-3 MONTH WARNING LABEL 3/8" PIN-IN TORX BIT TT-4 3/8" PIN-IN TORX KEY-TT-4 Parts List QTY 3 3 4 4 PART NUMBER 8046* 304073* 304074* 4030* 40309* 4030* 30008* 30009* 4039* 080* 809400* 4034 86 868 Unless Otherwise Specified, All Units of Measure are Each *Items listed below Hardware Complete line are included with Hardware Complete Number **Included in HDPE package 40399 Warning: During Installation, Hardware And Small Parts Are Choking Hazards For Young Children. Store Unused Parts Appropriately Until Assembly Is Completed. Once Assembly Is Completed, Remove Any Unused Parts From The Play Environment And Dispose/Save Them In A Secure Location. Any bolt end protruding more than two full threads beyond the face of the nut causes risk of clothing entanglement. Promptly cut-off flush, file smooth, and treat to prevent corrosion. UP43 used with UP44 In-Ground Package or UP4 Surface Mount Package. (Both Sold Seperately) Issued/Revised: 0/7/ 800.48.87 www.ultraplay.com 6
UP43 LEARN-A-LOT (NATURAL) SPECIFICATIONS: HDPE Panels: Panels shall be precision cut from a single solid sheet of.70" thick UV-stabilized extruded high-density polyethylene with colors molded in. The material will have a density of 60 lbs/ft³ and a tensile strength of 4400 PSI (30 Mpa) as determined per procedure C of ASTM D98. All edges shall have radiuses and all corners rounded for safe play. Tube:.87" ID x 3" OD x /6" wall clear polycarbonate tube Round Flat Mirror: Flat Mirror shall be /8 thick Polycarbonate with a mirror finish applied to one side. Stained Glass: Shall be 3/6 translucent Polycarbonate. Square Flat Mirror: Shall be made of 0 Ga. stainless steel. Chimes: Shall be fabricated from.3 O.D.4-gauge galvanized steel tubing. 90 Angle Bracket: Shall be 3/6" x " Hot Rolled Steel. 90 Degree Angle Bracket will have baked on polyester powder-coated finish after fabrication. Hardware: All nuts, bolts, screws, inserts, and lockwashers used in the assembly of all play equipment shall be stainless steel, yellow dichromate plated steel, blue-coat plated steel, mechanically galvanized or powder coated/yellow dichromate plated steel. All primary fasteners shall be 304 alloy stainless steel. Fasteners with yellow dichromate treatment have an electro-deposited, 99.9% pure zinc substrate applied from a specially formulated solution sealed with a yellow dichromate top coat designed to work in conjunction with the zinc plating. Yellow dichromate has a 30% longer life to white corrosion and 7% longer to red corrosion than does hot-dip galvanizing. Stainless steel fasteners shall be button pin-in head, hex socket cap screws with a two-part epoxy locking patch added to the threads. The two-part locking patch shall consist of one part resin and one part catalyst which are activated during installation. After curing, the material shall require a minimum of five times the installation torque to remove the fastener. Manufacturer shall provide special installation tools for pinned fasteners. Issued/Revised: 0/7/ 800.48.87 www.ultraplay.com 7
RAIN WHEEL SPACER (40394) BEHIND WINDOW (40367) WINDOW SEAT (40376) UP43 LEARN-A-LOT (NATURAL) SMALL GEAR (4030) LARGE GEAR (40309) RAIN WHEEL (40308) 037 SPIRAL WHEEL (40309) 90 ANGLE BRACKET (403098) LARGE GEAR (40309) SMALL GEAR (4030) 04 TRIANGLE (403094) 09 SQUARE MIRROR (30779) 038 DOOR (40379) 046 037 WARNING LABEL PLATE (403) 030 08 YELLOW STAINED GLASS (6976) CIRCLE FRAME (403093) CIRCLE MIRROR (6978) SQUARE (403090) RED STAINED GLASS (69760) CATERPILLAR (40380) CROSS (4038) 043 SMALL GEAR (4030) Issued/Revised: 0/7/ LARGE GEAR (40309) 044 MOUNTING PLATE (40378) SMALL GEAR (4030) SQUARE FRAME (40377) LARGE GEAR (40309) 037 07 03 036 04 TUBE BRACKET (4037) TOP SPACER (40370) TUBE (40304) MUSIC (40368) CHIME (4036) BOTTOM SPACER (4037) TOP COVER (40369) CHIME (4037) BOTTOM COVER (4037) FINISHED ASSEMBLY 800.48.87 www.ultraplay.com 8
0 INCH 6 0 CM 6 7 8 9 0 UP43 LEARN-A-LOT (NATURAL) STEP. Attach Door, Window, Music, and Caterpillar Panel to each other using 90 Angle Bracket, 3/8" x 3/4" Carriage Bolt, and 3/8 Barrel Nut. See Detail 037. NOTE: IF INSTALLING IN-GROUND OR SURFACE MOUNT PACKAGES REFER TO UP44 OR UP4 INSTALLATION SHEETS NOW. 3/8" x 3/4" CARRIAGE BOLT (800) 90 ANGLE BRACKET 3/8" BARREL NUT (804804) 037 90 ANGLE BRACKET (403098) MUSIC (40368) CATERPILLAR (40380) 90 ANGLE BRACKET (403098) 037 DOOR (40379) WINDOW (40367) Issued/Revised: 0/7/ 800.48.87 www.ultraplay.com 9
0 INCH 6 0 CM 6 7 8 9 0 UP43 LEARN-A-LOT (NATURAL) STEP. Attach Circle Mirror and Circle Frame to Door Panel using 3/8" x /" P.B.H.C.S. w/patch, 3/8" Flat Washer, and 3/8 Barrel Nut. See Detail 046.. Attach Yellow Stained Glass and Circle Frame to Door Panel using 3/8" x /" P.B.H.C.S. w/patch, 3/8" Flat Washer, and 3/8 Barrel Nut. See Detail 046. 3. Attach Red Stained Glass and Circle Frame to Door Panel using 3/8" x /" P.B.H.C.S. w/patch, 3/8" Flat Washer, and 3/8 Barrel Nut. See Detail 046. 3/8" BARREL NUT (804804) GLASS 046 CIRCLE FRAME 3/8" x /" P.B.H.C.S. w/ PATCH (803) (8740) CIRCLE FRAME (403093) DOOR (40379) CIRCLE MIRROR (6978) RED STAINED GLASS (69760) 046 YELLOW STAINED GLASS (6976) Issued/Revised: 0/7/ 800.48.87 www.ultraplay.com 0
0 INCH 6 0 CM 6 7 8 9 0 UP43 LEARN-A-LOT (NATURAL) STEP 3. Attach Square to Door Panel using 3/8" x 3/4" P.B.H.C.S. w/patch, 3/8" Flat Washer, /" I.D. Bronze Bushing, and 3/8 Barrel Nut. See Detail 08.. Attach Triangle to Door Panel using 3/8" x 3/4" P.B.H.C.S. w/patch, 3/8" Flat Washer, /" I.D. Bronze Bushing, and 3/8 Barrel Nut. See Detail 030. 3/8" BARREL NUT (804804) (8740) 3/8" BARREL NUT (804804) TRIANGLE /" I.D. BRONZE BUSHING (080) SQUARE /" I.D. BRONZE BUSHING (080) 08 SQUARE (8740) 3/8" x 3/4" P.B.H.C.S. w/patch (808) (8740) (8740) 030 TRIANGLE (8740) 3/8" x 3/4" P.B.H.C.S. w/patch (808) DOOR (40379) SQUARE (403090) 09 030 TRIANGLE (403094) Issued/Revised: 0/7/ 800.48.87 www.ultraplay.com
0 INCH 6 0 CM 6 7 8 9 0 UP43 LEARN-A-LOT (NATURAL) STEP 4. Attach Spiral Wheel to Front Wall using 3/8" x /4" P.B.H.C.S. w/patch, 3/8" Flat Washer, /" I.D. Bronze Bushing, and 3/8 Barrel Nut. See Detail 09.. Attach Square Mirror and Square Frame to Window Panel using 3/8" x /" P.B.H.C.S. w/ Patch, 3/8" Flat Washer, and 3/8 Barrel Nut. See Detail 038. 3/8" BARREL NUT (804804) /" I.D. BRONZE BUSHING (080) 3/8" BARREL NUT (804804) SPIRAL WHEEL SQUARE FRAME SPIRAL WHEEL (8740) 09 (8740) 3/8" x /4" P.B.H.C.S. w/patch (806) SQUARE MIRROR (30779) 038 3/8" x /" P.B.H.C.S. w/ PATCH (803) SPIRAL WHEEL (40309) SQUARE FRAME (40377) 038 SQUARE MIRROR (30778) WINDOW (40367) 09 Issued/Revised: 0/7/ 800.48.87 www.ultraplay.com
0 INCH 6 0 CM 6 7 8 9 0 UP43 LEARN-A-LOT (NATURAL) STEP. Attach Window Seat to Window Panel using 90 Angle Bracket, 3/8" x 3/4" Carriage Bolt, and 3/8 Barrel Nut. See Detail 037. 3/8" x 3/4" CARRIAGE BOLT (800) 90 ANGLE BRACKET 3/8" BARREL NUT (804804) 037 WINDOW (40367) 037 WINDOW SEAT (40376) Issued/Revised: 0/7/ 800.48.87 www.ultraplay.com 3
0 INCH 6 0 CM 6 7 8 9 0 UP43 LEARN-A-LOT (NATURAL) STEP 6. Attach 3/8" x /" P.B.H.C.S. w/patch and 3/8" Hex Nut to one end of each " lanyard. See Detail 039.. Place " Lanyard inside Chime and attach to Music Panel using 6" Lanyard, 3/8" x /" P.B.H.C.S. w/patch, 3/8" Lock Washer, and 3/8" T-nut. See Detail 040. Repeat for Chime. NOTE: Refer to Assembly on next page for Lanyard and Chime location. " LANYARD (30009) 3/8" x /" P.B.H.C.S. w/patch (8049) 3/8" HEX NUT (80403) 039 LOOPS OF 6" LANYARD TO BE ON INSIDE OF PIPE 3/8" T-NUT (8046) 3/8" LOCKWASHER (87334) 6" LANYARD (30008) 3/8" x /" P.B.H.C.S. w/ PATCH (803) CHIME PIPE " LANYARD TO HANG FREELY INSIDE OF CHIME PIPE " LANYARD (30009) 040 Issued/Revised: 0/7/ 800.48.87 www.ultraplay.com 4
0 INCH 6 0 CM 6 7 8 9 0 UP43 LEARN-A-LOT (NATURAL) STEP 6 CONT'D 3. Attach Top Spacer, Bottom Spacer, Top Cover and Bottom Cover to Music Panel using 3/8" x 3 3/4" P.B.H.C.S. w/patch, 3/8" Flat Washer, and 3/8 Barrel Nut. See Detail 04. 3/8" x 3 3/4" P.B.H.C.S. w/patch (8076) (8740) TOP SPACER (40370) 6" LANYARD (30008) CHIME (4037) 04 OUTER INNER 3/8" BARREL NUT (804804) TOP COVER (40369) 04 INNER OUTER 040 DETAIL A SCALE : 3 TOP SPACER (40370) TOP COVER (40369) 04 A CHIME (4037) CHIME (4036) 04 BOTTOM SPACER (4037) BOTTOM COVER (4037) MUSIC (40368) Issued/Revised: 0/7/ 800.48.87 www.ultraplay.com
0 INCH 6 0 CM 6 7 8 9 0 UP43 LEARN-A-LOT (NATUARL) STEP 7. Attach Rain Wheel and Rain Wheel Spacer to Music Panel using Plastic Cap 3/8" x 4 /" Hex Head Bolt, 3/8" Flat Washer, Plastic Washer, and 3/8 Barrel Nut. See Detail 04.. Attach Small and Large Gears to Music Panel using 3/8" x 3 /4" P.B.H.C.S. w/patch, 3/8" Flat Washer, and 3/8 Barrel Nut. See Detail 07. Note: Place 4 Gears on front and 4 gears on back of Music Panel. See Finished View. 3/8" BARREL NUT (804804) 3/8" BARREL NUT (804804) RAIN WHEEL SPACER (8740) RAIN WHEEL 04 (8740) PLASTIC CAP (304074) (40308) PLASTIC WASHER (304073) 3/8" x 4 /" HEX HEAD BOLT (8008) 07 GEAR (8740) 3/8" x 3 /4" P.B.H.C.S. w/patch (8060) SMALL GEAR (4030) LARGE GEAR (40309) RAIN WHEEL SPACER (40394) BEHIND RAIN WHEEL (40308) 07 LARGE GEAR (40309) SMALL GEAR (4030) 04 Issued/Revised: 0/7/ 800.48.87 www.ultraplay.com 6
0 INCH 6 0 CM 6 7 8 9 0 UP43 LEARN-A-LOT (NATURAL) STEP 8. Place Tube Brackets over ends of Tube. See Detail 03. Attach Tube Brackets to 90 Angle Bracket using 3/8" x 3/4" Carriage Bolt and 3/8 Barrel Nut. See Detail 03. 3. Attach 90 Angle Brackets to Squirrel Panel using 3/8 x 3/4 Carriage Bolt and 3/8 Barrel Nut. See Detail 036. 3/8" x 3/4" CARRIAGE BOLT (800) 90 ANGLE BRACKET 3/8" BARREL NUT (804804) 3/8" x 3/4" CARRIAGE BOLT (800) TUBE (40304) TUBE BRACKET 03 3/8" BARREL NUT (804804) 90 ANGLE BRACKET TUBE (40304) 036 TUBE BRACKET 036 90 ANGLE BRACKET (403098) MUSIC (40368) 03 TUBE BRACKET (4037) TUBE (40304) TUBE BRACKET (4037) Issued/Revised: 0/7/ 800.48.87 www.ultraplay.com 7
0 INCH 6 0 CM 6 7 8 9 0 UP43 LEARN-A-LOT (NATURAL) STEP 9. Attach Cross to Door Panel using 3/8" x 3/4" P.B.H.C.S. w/patch, 3/8" Flat Washer, /" I.D. Bronze Bushing, and 3/8 Barrel Nut. See Detail 043.. Place Large and Small Gears on Stainless Steel Rod. Attach to Caterpillar Panel using Tab, 3/8" x 3/4" P.B.H.C.S. w/patch, 3/8" Flat Washer, and 3/8 Barrel Nut. See Detail 044. 3/8" BARREL NUT 3. Plumb and level the entire assembly and tighten all fasteners. (804804) 3/8" x 3/4" P.B.H.C.S. w/patch (808) CROSS MOUNTING PLATE (8740) (8740) 043 /" I.D. BRONZE BUSHING (080) CROSS (8740) 3/8" BARREL NUT (804804) SMALL GEARS 3/8" x 3/4" P.B.H.C.S. w/patch (80) STAINLESS STEEL ROD (4039) LARGE GEAR 044 MOUNTING PLATE (40378) SMALL GEAR (4030) 044 MOUNTING PLATE (40378) 043 LARGE GEAR (40309) SMALL GEAR (4030) CATERPILLAR (40380) CROSS (4038) Issued/Revised: 0/7/ 800.48.87 www.ultraplay.com 8
0 INCH 6 0 CM 6 7 8 9 0 UP43 LEARN-A-LOT (NATURAL) STEP 0. Attach 6-3 Month Warning Label to Warning Label Plate. See Detail 04.. Attach Warning Label Plate to Back Wall using #4 x / Pan Head Screw. See Detail 04. Refer to view for location. 6-3 MONTH WARNING LABEL (4034) WARNING LABEL PLATE (403) #4 x /" PAN HEAD SCREW (809400) 04 in [.08 cm] 04 in [.08 cm] 6-3 MONTH WARNING LABEL (4034) WARNING LABEL PLATE (403) Issued/Revised: 0/7/ 800.48.87 www.ultraplay.com 9