INSTALLATION INSTRUCTIONS Two Frameless Bypass Door Series 00 Please Record Model Number From Carton Label Here Please read these instructions carefully to familiarize yourself with the required tools, materials, and installation sequences. The Exploded Diagram of the door on page will also provide a helpful reference when relating the location of the various parts. IMPORTANT: You should check with your local plumbing or building code agency about this product for compliance before it is installed. basic tools and materials needed TOOLS Measuring Tape Hacksaw with 3 teeth per inch blade Electric Drill Drill Bit- 3 " Masonry Bit for ceramic tile- 3 " driver-phillips Level Fine File Pencil Center Punch Hammer Safety Glasses Caulking Gun MATERIALS Caulk Masking Tape Save Installation Instructions For Future Reference how to care for your door NEVER USE SCOURING POWDER, PADS OR SHARP INSTRUMENTS ON METAL WORK OR GLASS PANELS. The use of a squeegee following each shower is recommended to eliminate water spots on the inside of the glass panels. An occasional wiping down with a mild detergent diluted in water is all that is needed to keep the panels and anodized aluminum parts looking new. CAUTION: TEMPERED GLASS CAN NOT BE CUT.
part names for installation Anchor Roller - x 3 " Hex Washer Head Top Track Insert Wall Jamb Left Hand Towel Bar Towel Bar Roller Flange Roller Top (Longer) Towel Bar Clamp Plate Clamp -3 x 3 " Flathead - x 3 " Flathead Clamp - x 3 " Wall Jamb Mounting - x " Insert Wall Jamb Mounting - x " Front Set Right Hand Towel Bar Wall Jamb - x 3 " Inside Track Anchor
MEASURING FOR BOTTOM TRACK CAUTION: If your shower has a curve in the corners at the side walls, be sure to measure distance D above curves. Measure distance D at the flattest part of the shower ledge. CAUTION: If a steel tape is used, be sure to add the width of the case to the measurement. "D" CUTTING BOTTOM TRACK Note: Wear Safety Glasses. Cut bottom track " shorter than distance D. Track IMPORTANT: Do not measure and cut top track until wall jambs have been installed. (See step 0 ). For best results use a 3 tooth hacksaw blade and a miter box. 3 DRILLING GUIDE HOLES IN BOTTOM TRACK Note: Wear Safety Glasses. Track Divide the cut length of the bottom track by four. Measure from each end of bottom track and use this dimension to mark each end of the bottom track on the "V" groove. Place a guide on the bottom track and move the guide so that the hole in the guide will be aligned with the mark on the bottom track. Using the hole in the guide as a template, drill a " diameter hole through the bottom track. Drill on opposite end of track using same procedure. Centerline Place the guide on the bottom track exactly at center of track. Using the hole in the guide as a template, drill a " diameter hole through the bottom track. Do not install guides now. Install guides in step 5. LOCATING BOTTOM TRACK Place the bottom track on the flattest part of the ledge with the sloping face of the track towards the inside of the shower. Make sure that the space between the wall and track is the same on both ends. Fasten the track with masking tape. Mark the ledge with a soft pencil along the front edge of the track. Front Side Track This Side Toward Inside of Shower 3
5 LOCATING WALL JAMB Place one wall jamb down over end of bottom track. Wall jamb must sit flat against the wall with the legs of wall jamb fully engaged with bottom track. Wall Jamb Round off bottom ends of wall jambs if necessary. CAUTION: The wall jamb must sit flat against the wall with the legs of wall jamb fully engaged with the bottom track. Shape the bottom end of the wall jamb with a file if the wall jamb end is not fully engaged with the bottom track. Wall Jamb Track (Inside) If the end of the wall jamb is not shaped correctely, the door panels will not operate properly in the panel guides. Track MARKING HOLE LOCATIONS Use a level to plumb the wall jamb as shown and mark the 3 hole locations. Repeat procedure at opposite end of unit with other jamb and make sure that the end of wall jamb is fully engaged with the bottom track. Use same procedure as in step 5 to insure end of wall jamb is fully engaged with the bottom track. Wall Jamb Pencil Level DRILLING HOLES NOTE: Wear Safety Glasses Lightly center punch the 3-hole locations for each wall jamb. On cermic tile, use the center punch to nick the surface glaze. Tap the punch lightly with your hammer so you don t crack the tile. Drill all holes with a 3 " drill bit. Use a masonry bit for ceramic tile. After drilling, thoroughly clean the tub or shower ledge and insert plastic anchors into all holes.
CAULKING BOTTOM TRACK Remove the bottom track from the shower ledge and apply two beads of caulk on the underside of the track as shown. Apply enough caulk to just barely overfill the grooves. This will give a good seal with the ledge. Install bottom track on ledge at location marked in step. Track Caulk Here INSTALLING WALL JAMBS Wall Jamb Place each wall jamb over the bottom track and align the holes in the wall jamb with the holes in the wall. With - x " screws through bumpers, secure wall jambs to wall. Push bumper inserts into each bumper. Insert - x " - x " 0 MEASURING, CUTTING AND INSTALLING TOP TRACK Measure Here NOTE: Wear Safety Glasses. Measure the wall to wall opening at the top of wall jambs. CAUTION: If a steel tape is used, be sure to add the width of the case to the measurement. Cut the top track /3" shorter than the actual measurement to allow for clearance. For best results, use a 3 tooth hacksaw blade and a miter box. File rough edges and install top track over the wall jamb ends. SECURING TOP TRACK Measure approximately " from the bottom of the top track leg, (first groove in top track), and across 3 " and drill a " diameter hole through the top track and wall jamb. Repeat on the opposite end of the top track and secure with - x 3 " panhead screws. Approximately " - x 3 " 3 " 5
INSTALLING ROLLERS AND CLAMPS Note: The Steel Side (Nut Side) of Roller must be installed against the Roller Flange. IMPORTANT: Be sure the glass panels and clamp assemblies are clean and dry before installing. Using - x 3 " hex washer head screws, assemble a roller on each clamp assembly on the roller bracket flange side as shown. Note: The steel side (Nut Side) of roller must be installed against the roller bracket flange. Clamp Clamp Assembly (Roller Flange Side) At the top end of each glass panel, fit a clamp gasket onto each side of panel " from the edge of panel as shown. " FRONT PANEL ROLLER LOCATION----If the glass is smooth on both sides, install the clamp assemblies with the rollers on the same side of glass panel. If the glass panel has a rough side, install the clamp assemblies with the rollers on the rough side of glass. - x 3 " Hex Washer Head Clamp INSIDE PANEL ROLLER LOCATION----If the glass is smooth on both sides, install the clamp assemblies with the rollers on the same side of glass panel. If the glass panel has a rough side, install the clamp assemblies with the rollers on the smooth side of glass. Determine roller locations and fit clamp assemblies down over each clamp gasket. Tighten the 3 screws in each of the clamp assemblies. CAUTION: Tighten the screws again and pull up on each of the clamp assemblies to insure that they are securely clamped to the glass panels. Tighten all screws a minimum of 3 times to insure all clamp assemblies are securely clamped to glass panels. Tighten the screws again to be sure the clamp assemblies are securely clamped to the glass panels. 3 INSTALLING FRONT DOOR PANEL FRONT SIDE From inside the shower, install the front panel first. Lift it up inside the top track and hang the rollers on the front rail of the top track. Align the front panel with the wall jamb opposite the showerhead side. If adjustment is needed, remove the panel and loosen roller screw(s). Move the roller(s) in slot to align door panel. Tighten screw(s) and hang the door panel. Front Rail Front
INSTALLING INSIDE DOOR PANEL From inside the shower, install the inside door panel. Lift it up inside the top track and hang the rollers on the inside rail of the top track. Align the inside panel with the wall jamb on the showerhead side. If adjustment is needed, remove the panel and loosen roller screw(s). Move the roller(s) in slot to align door panel. Tighten screw(s) and hang the door panel. FRONT SIDE Inside Rail Inside 5 INSTALL BOTTOM TRACK GUIDES Push both panels to one side as shown in figure. Place a guide on the bottom track exactly at center of track and align with the drilled hole. Fasten the guide with a - x 3 " panhead screw. Figure Place another guide near the end of bottom track and align with the drilled hole. Fasten the guide with a - x 3 " panhead screw. Push both panels against the opposite side as shown in figure and install the other panel guide. - x 3 " Figure INSTALLING PANEL BRACKET TO TOWEL BAR BRACKET Place one of the panel brackets on the left hand towel bar bracket as shown. Align hole in panel bracket with hole in towel bar bracket and secure with a -3 x 5 " flathead screw. Repeat procedure for the other panel bracket and right hand towel bar bracket. Left Hand Towel Bar -3 x 5 " Flathead
INSTALLING TOWEL BAR BRACKET AND TOWEL BAR Fit a handle gasket over the left side of the outside glass panel. Important: Use handle gaskets on each side of pebble glass panels. Use handle gasket on each side of clear glass panels. Locate gasket at horizontal center of panel and push the left hand towel bar bracket onto the handle gasket. Left HandTowel Bar Open End Outside Longer Towel Bar Insert the longer towel bar into the top hole of bracket and insert the other towel bar into the bottom hole of bracket. Towel Bar Fit the other gasket exactly across from the installed gasket and towel bar bracket and push the right hand towel bar bracket onto the handle gasket with the towel bars pushed into the towel bar bracket. Right Hand Towel Bar Install set screws into each bracket and secure with a 5 " hex key wrench. Set
INSTALLING HANDLE TO INSIDE DOOR PANEL Be sure glass is clean and dry. Apply tape to the back side (smooth side opposite the recessed side) of each handle and remove the plastic covering from tape on each handle. Inside Install one of the handles on the inside panel toward the shower head side, " from edge and on the horizontal center line of panel. Install the other handle exactly behind the installed handle on the opposite side of the glass. CAULKING Carefully Caulk Where: A. Wall Jambs and Wall Meet. B. Track and Wall Jamb Join. A. C. Track and Shower Ledge Join. B. Allow caulk to set for hours before use. C.
parts list 0 3 3 0 5 3 3 3 3 5 5 0 0 0 0 0 0 0 3 3 3 3 5 5 5 5 5
parts list When ordering parts, specify model number, part number, quantity and color. Part Numbers For Model Key Description Qty. Record Model Here Silver Polished Brass Top Track Track 3 Wall Jamb Glass s Call Customer Service 5 Top Towel Bar (Longer) Towel Bar ---- Clamp Assembly consists of Key Numbers;,, and 0 530 530 Roller 0 0 Clamp Plate 0 0 Clamp 0 0 0 Clamp Assembly - -3 x 3 " Flathead 0 Roller 55500 55500 Roller - -3 x 3 " Hex Washer Head 550 550 3 0 0 Tape-Adhesive Backing 0000 0000 5 030 030 - -3 x 5 " Flathead 3 3 Left Hand Towel Bar 0 0 Right Hand Towel Bar 50 50 30 30 0 Set - -3 x 5 " 00 00 Wall Jamb 00 00 Wall Jamb Insert 003 003 3 Wall Jamb Mounting - - x " 530 5305 Track 3 30 30 5 and Top Track - - x 3 " 5 53 53 Anchor