Installation, Maintenance & Parts Manual

Installation, Maintenance & Parts Manual 00 Series End Drive Conveyors Table of Contents Warnings General Safety........................... Introduction....................................... Product Description................................. 3 Specifications...................................... 3 Installation........................................ 4 Required Tools.................................. 4 Recommended Installation Sequence................. 5 Conveyors Up to 3658 mm......................... 5 Conveyors Longer Than 3658 mm................... 5 Mounting Brackets............................... 6 Return Rollers................................... 7 Cleated Belt and 5 5 mm Wide Flat Belt Conveyors............................ 7 03 60 mm Wide Flat Belt Conveyors............................ 7 Preventative Maintenance & Adjustment................ 8 Required Tools................................... 8 Standard Tools................................ 8 Special Tools.................................. 8 Checklist....................................... 8 Lubrication..................................... 8 Maintaining Conveyor Belt......................... 8 Troubleshooting............................... 8 Cleaning..................................... 8 Conveyor Belt Replacement........................ 8 Conveyor Belt Replacement Sequence.............. 8 Belt Removal for Conveyor Without Stands or Gearmotor Mounting Package.............. 9 Belt Removal for Conveyor With Stands and Gearmotor Mounting Package............. 9 Belt Installation for Conveyor Without Stands or Gearmotor Mounting Package............. 0 Belt Installation for Conveyor With Stands and Gearmotor Mounting Package............ 0 Conveyor Belt Tensioning......................... Conveyors with 3 mm Diameter Pulleys.......... Conveyors with Nose Bar Idlers.................. Conveyor Belt Tracking.......................... V Guided Belts............................... Non V Guided Belts........................... Pulley Removal................................. 3 A Idler Pulley Removal....................... 3 B Drive Pulley Removal...................... 4 Bearing Removal & Replacement................... 4 Removal.................................... 4 Replacement................................. 5 Drive Pulley and Pulley Installation................. 5 Drive Pulley Installation........................ 5 Idler Pulley Installation......................... 5 Nose Bar Bearing Replacement.................... 6 Service Parts..................................... 8 5mm Wide Conveyor........................... 8 76mm to 5mm Wide Conveyor................... 0 03mm to 305mm Wide Conveyor.................. 457mm to 60mm Wide Conveyor.................. 5 Nosebar End Assembly........................... 8 04 76mm Aluminum Side....................... 9 05 38mm Aluminum Side....................... 30 07 Low to Side Wiper........................... 3 09 Low to High Side........................... 3 0 3mm Extruded Plastic....................... 33 3 Adjustable Guiding.......................... 34 3mm Cleated Belt Guiding....................... 35 5mm Cleated Belt Guiding....................... 36 5mm Cleated Belt Guiding....................... 37 Flared Side Guiding............................. 38 Flat Belt Stand Mount Assembly................... 39 Cleated Belt Stand Mount Assembly................ 39 Flat Belt Stand Mount Assembly for 60mm Conveyors................................... 40 Cleated Belt Stand Mount Assembly for 60mm Conveyors................................... 40 Connecting Assembly without Stand Mount.......... 4 Flat Belt Connecting Assembly with Stand Mount...... 4 Cleated Belt Connecting Assembly with Stand Mount... 4 5mm to 5mm Flat Belt Return Roller............. 4 03mm to 60mm Flat Belt Return Roller............ 43 Cleated Belt Return Roller........................ 43 Conveyor Belt Part Number Configuration........... 44 Return Policy..................................... 46 85 456 Rev. F

Warnings General Safety The safety alert symbol, black triangle with white exclamation, is used to alert you to potential personal injury hazards. ÇÇ DANGER Climbing, sitting, walking or riding on conveyor will cause severe injury. KEEP OFF CONVEYORS. ÇÇ DANGER Dorner cannot control the physical installation and application of conveyors. Taking protective measures is the responsibility of the user. When conveyors are used in conjunction with other equipment or as part of a multiple conveyor system, CHECK FOR POTENTIAL PINCH POINTS and other mechanical hazards before system start-up. DO NOT OPERATE CONVEYORS IN AN EXPLOSIVE ENVIRONMENT. Ç Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. Gearmotors may be HOT. DO NOT TOUCH Gearmotors. Loosening stand height or angle adjustment screws may cause conveyor sections to drop down, causing severe injury. SUPPORT CONVEYOR SECTIONS PRIOR TO LOOSENING STAND HEIGHT OR ANGLE ADJUSTMENT SCREWS. Introduction IMPORTANT: Some illustrations may show guards removed. Do NOT operate equipment without guards. Upon receipt of shipment: Compare shipment with packing slip. Contact factory regarding discrepancies. Inspect packages for shipping damage. Contact carrier regarding damage. Accessories may be shipped loose. See accessory instructions for installation. Dorner s Limited Warranty applies. Dorner has convenient, pre configured kits of Key Service Parts for all conveyor products. These time saving kits are easy to order, designed for fast installation, and guarantee you will have what you need when you need it. Key Parts and Kits are marked in the Service Parts section of this manual with the Performance Parts Kits logo. Dorner 00 series conveyors are covered by Patent Numbers 5,74,435, 6,98,98, 6,4,38 and corresponding patents and patent applications in other countries. Dorner reserves the right to make changes at any time without notice or obligation. 85-456 Rev. F Dorner Mfg. Corp.

Product Description Refer to Figure for typical conveyor components. Typical Components A Conveyor B Gearmotor Mounting Package C Gearmotor D Guiding & Accessories E Mounting Brackets F Return Rollers G Support Stand H Variable Speed Controller I Drive End J Idler/Tension End B C D I A F E E H G J Models: Flat Belt 00 Series Conveyor 0 M WW LLLL A PP BB Belt Type* Conveyor Profile* Output Shaft Position* Conveyor Length Reference Conveyor Width Reference Document Language, M = English Pulley Type: 0 = Standard 3mm Dia. = Gang Drive 5mm Dia. = with belt tracking cams and mounting brackets = with V-guide tracking and mounting brackets 3 = with nosebar transfer tail and mounting brackets 4 = with V guide tracking and no mounting brackets 5 = with belt tracking cams and no mounting brackets 6 = with nosebar transfer tail and no mounting brackets Conveyor Supports: Maximum Distances: K = 457 mm** L = 89 mm*** M = 457 mm ** For Heavy Load Bottom Mount Package, mount support under gear head. *** For conveyors longer than 3658 mm, install support at joint. Figure Cleated Belt 00 Series Conveyor 4 C M WW LLLL A SSSS * See Ordering and Specifications Catalog for details. Specifications Cleat Spacing* Output Shaft Position* Conveyor Length Reference Conveyor Width Reference Document Language, M = English Cleat Type* 0 = with V-guide tracking and no mounting brackets 4 = with V-guide tracking and mounting brackets 5 = with belt tracking cams and mounting brackets 9 = with belt tracking cams and no mounting brackets K L M Figure Dorner Mfg. Corp. 3 85-456 Rev. F

Specifications Specifications: Conveyor Width Reference (WW) 0 03 04 05 06 08 0 8 4 Conveyor Belt Width 44mm 70mm 95mm 7mm 5mm 03mm 54mm 305mm 457mm 533mm 609mm Maximum Conveyor Load* (See NOTE Below) Conveyor Startup Torque* Belt Travel Maximum Belt Speed* Belt Takeup 4kg 6kg 9kg 3kg 7kg 3kg 36kg 36kg 36kg 36kg 36kg 0.5Nm 0.6Nm 0.7Nm 0.8Nm 0.9Nm.Nm.4Nm.5Nm.7Nm.0Nm.3Nm 88 mm per revolution of pulley 80.5 m/minute 0 mm of stroke = 9 mm of belt take-up Conveyor Length Reference (LL) Conveyor Length Up to 5486 mm in any length to nearest 3mm 0 03 04 05 06 07 08 09 0 3** 4** 5** 6** 7** 8** 5486 mm** 58 mm** 4877 mm** 457 mm** 467 mm** 396 mm** 3658 mm 3353 mm 3048 mm 743 mm 438 mm 34 mm 89 mm 54 mm 9 mm 94 mm 60 mm NOTE: Maximum conveyor loads based on: Non-accumulating product Product moving towards gearmotor Conveyor being mounted horizontal * See Ordering and Specifications Catalog for details. ** Lengths available only in 5 mm & wider conveyors. Installation NOTE: Conveyor MUST be mounted straight, flat and level within confines of conveyor. Use a level (N of Figure 3) for setup. O P Q Installation Component List Conveyor frame (two sections if longer than 3658 mm) Conveyor brackets (4x) Return rollers (for longer conveyors) N Required Tools Hex-key wrenches: 4 mm, 5 mm Level Torque wrench Figure 3 85-456 Rev. F 4 Dorner Mfg. Corp.

Installation Recommended Installation Sequence Install support stands (see accessory instructions) Assemble conveyor (if required) Attach mounting brackets to conveyor Attach conveyor to stands Install return rollers on conveyor (optional) Mount gearmotor mounting package (see accessory instructions) Attach guides/accessories (see page 9 through 37 of Service Parts section for details) Conveyors Up to 3658 mm No assembly is required. Install mounting brackets and return rollers. Refer to Mounting Brackets on page 6 and Return Rollers on page 7. O Figure 6 4. Join conveyor sections and install frame connector plates (V of Figure 7) or connector/mount brackets (VA) and screws (W) on both sides as indicated. Tighten screws to7 Nm. V O Conveyors Longer Than 3658 mm. Locate conveyor sections (O Figure 4) W O VA Figure 7 Figure 4. On tension end of the conveyor, identified with a label (R of Figure 5), push in head plate assembly (S): On both sides of conveyor, loosen and move cam tracking assemblies (T) (if equipped) away from head plates, then loosen fastening screws (U) and push head plate assembly inward. O 5. With a 5 mm hex-key wrench, rotate pinion gear (X of Figure 8) to tension the conveyor belt. Tighten fastening screws (U) on both sides of conveyor to 9 Nm. For proper tensioning, refer to Conveyor Belt Tensioning on page. U U T X Figure 8 S Figure 5 3. Roll out conveyor belt and place conveyor frame sections (O of Figure 6) into belt loop. R 6. Install mounting brackets and return rollers. Refer to Mounting Brackets on page 6 and Return Roller on page 7. 7. If equipped with cam tracking assemblies (T of Figure 5), reposition and adjust belt tracking. Refer to Conveyor Belt Tracking on page. Dorner Mfg. Corp. 5 85-456 Rev. F

Installation Mounting Brackets. Locate brackets. Exploded views shown in Figures 9 & 0. Y AC. Remove screws (Y & Z of Figures 9 & 0), washers (AA), nuts (AB) and T-bars (AC) from brackets. 3. Insert T-bars (AC of Figures 9 & 0) into conveyor side slots (AD of Figure ). Fasten brackets (P of Figure ) to conveyor with mounting screws (Y). AD AB Y AA Z AA AB P Z Mounting Brackets for Flat Belt Conveyor Figure 9 Figure Y AC NOTE: Mounting brackets for flat belt conveyors shown. AA AB 4. Fasten brackets to support stand with mounting screws (Z of Figure ), washers (AA) and nuts (AB). 5. Tighten screws (Y & Z of Figure ) to 7 Nm. Z Mounting Brackets for Cleated Belt Conveyor Figure 0 85-456 Rev. F 6 Dorner Mfg. Corp.

Installation Return Rollers Cleated Belt and 5 5 mm Wide Flat Belt Conveyors. Locate return rollers. Exploded views shown in Figures & 3. AF AE 03 60 mm Wide Flat Belt Conveyors. Locate return rollers. Exploded view shown in Figure 5. AH AG AE AF Return Rollers for Flat Belt Conveyor Figure AF AE AG AH Figure 5. Remove screws (AG of Figure 5) and clips (AH) from roller assembly. 3. Install roller assembly as shown (Q of Figure 6). Tighten screws (AG) to 7 Nm. Q AE AF AG Return Rollers for Cleated Belt Conveyor Figure 3. Remove screws (AE of Figures & 3) and clips (AF) from roller assembly. 3. Install roller assemblies (Q of Figure 4) as shown. Tighten screws (AE) to 7 Nm. Figure 6 AE Q Q Figure 4 Dorner Mfg. Corp. 7 85-456 Rev. F

Preventive Maintenance and Adjustment Required Tools Standard Tools Hex-key wrenches:.5 mm, 4 mm, 5 mm Arbor press Special Tools 807 078 Bearing Puller Tool (or equivalent) 4509 Bearing Installation Tool 456070 Bearing Removal Tool Checklist Keep service parts on hand (see Service Parts section for recommendations) Keep supply of belt cleaner (part # 6569) Clean entire conveyor and knurled pulley while disassembled Replace worn or damaged parts Lubrication No lubrication is required. Replace bearings if worn. Maintaining Conveyor Belt Troubleshooting Inspect conveyor belt for: Surface cuts or wear Stalling or slipping Damage to V-guide Surface cuts and wear indicate: Sharp or heavy parts impacting belt Jammed parts Improperly installed bottom wipers (if installed) Accumulated dirt in wipers (if installed) Foreign material inside the conveyor Improperly positioned accessories Bolt-on guiding is pinching belt Stalling or slipping indicates: Excessive load on belt Conveyor belt or drive timing belt are not properly tensioned Worn knurl or impacted dirt on drive pulley Intermittent jamming or drive train problems Damage to V-guide indicates: Twisted or damaged conveyor frame Dirt impacted on pulleys Excessive or improper side loading NOTE: Visit www.dorner.com for complete list of troubleshooting solutions. Cleaning IMPORTANT: Do not use belt cleaners that contain alcohol, acetone, Methyl Ethyl Ketone (MEK) or other harsh chemicals. Use Dorner Belt Cleaner (part # 6569). Mild soap and water may also be used. Do not soak the belt. For /05 woven polyester and /06 black anti-static belts, use a bristled brush to improve cleaning. Conveyor Belt Replacement Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. Conveyor Belt Replacement Sequence Remove old conveyor belt: -Conveyor without Stands or Gearmotor Mounting Package -Conveyor with Stands and Gearmotor Mounting Package Install new conveyor belt Tension conveyor belt 85-456 Rev. F 8 Dorner Mfg. Corp.

Preventive Maintenance and Adjustment Belt Removal for Conveyor Without Stands or Gearmotor Mounting Package. If equipped, remove bottom wipers (AJ of Figure 7): Remove fastening screws (AI) then remove wiper (AJ).. Place temporary support stands (AK of Figure 9) at both ends of the conveyor. Place an additional support stand under the drive motor (AL), if equipped. See WARNING. AI AI AM AJ AL AK Figure 9 AK AM Figure 7. If equipped, remove return rollers and guiding and accessories from one side of conveyor. 3. On tension end of the conveyor, identified with a label (R of Figure 8), push in head plate assembly (S): On both sides of conveyor, loosen and move cam tracking assemblies (T) (if equipped) away from head plates, then loosen fastening screws (U) and push head plate assembly inward. U T. Remove mounting brackets (AM of Figure 9) from one side of conveyor. (Reverse steps 3 & 4 of Mounting Brackets section on page 6.) If equipped with heavy load drive package, remove brackets from side opposite drive cover (AN of Figure 0). 3. If equipped, remove bottom wipers (AJ of Figure 7): Remove fastening screws (AI) then remove wiper (AJ). 4. If equipped, remove return rollers, guiding and accessories from side opposite drive cover (AN of Figure 0). S Figure 8 R AN AO 4. Remove conveyor belt. Belt Removal for Conveyor With Stands and Gearmotor Mounting Package AP Ç Removing mounting brackets without support under gearmotor will cause conveyor to tip, causing severe injury. PROVIDE SUPPORT UNDER- NEATH THE GEARMOTOR WHEN CHANGING THE BELT Figure 0 AO 5. If equipped with heavy load drive package, remove drive support bracket (AP of Figure 0): Remove bracket screws (AO) then remove bracket (AP). Dorner Mfg. Corp. 9 85-456 Rev. F

Preventive Maintenance and Adjustment 6. On tension end of the conveyor, identified with a label (R of Figure ), push in head plate assembly (S): On both sides of conveyor, loosen and move cam tracking assemblies (T) (if equipped) away from head plates, then loosen fastening screws (U) and push head plate assembly inward. S U Figure 7. Remove belt (AQ of Figure ) from conveyor. AQ T R AQ Belt Installation for Conveyor with Stands and Gearmotor Mounting Package Removing mounting brackets without support under gearmotor will cause conveyor to tip, causing severe injury. PROVIDE SUPPORT UNDER- NEATH THE GEARMOTOR WHEN CHANGING THE BELT. Ensure temporary support stands (AK of Figure 9) are placed at both ends of the conveyor. Place an additional support stand under the drive motor (AL), if equipped. See WARNING.. Orient belt so splice leading fingers (AR of Figure 3) point in the direction of belt travel as identified by the conveyor directional label (AS). 3. Install belt (AQ of Figure 4) on conveyor. Lift conveyor slightly to avoid pinching belt on temporary support stands. Figure Belt Installation for Conveyor without Stands or Gearmotor Mounting Package. Orient belt so splice leading fingers (AR of Figure 3) point in the direction of belt travel as identified by the conveyor directional label (AS). AR AS AQ Figure 4 AQ 4. Re-install conveyor mounting brackets. Refer Mounting Brackets on page 6, steps 3 through 5. 5. If equipped with a heavy load drive package, re-install drive support bracket (AP of Figure 0). 6. Tension belt. Refer to Conveyor Belt Tensioning on page. 7. If equipped, re-install wipers, return rollers and guiding. Figure 3. Slide belt onto the conveyor frame assembly. 3. Tension belt. Refer to Conveyor Belt Tensioning on page. 4. If equipped, install wipers, return rollers and guiding. 85-456 Rev. F 0 Dorner Mfg. Corp.

Preventive Maintenance and Adjustment Conveyor Belt Tensioning the end of the conveyor frame with or between the tensioning marks. See NOTE. Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. AT AU Conveyors with 3 mm Diameter Pulleys. On tension end of the conveyor, identified with a label (R of Figure 5), adjust head plate assembly (S): On both sides of conveyor, loosen fastening screws (U) and rotate pinion gear (X) to adjust head plate assembly. U T Figure 6 NOTE: On pinion gear, do not exceed a torque of.8 Nm for 44 305 mm wide conveyors and 4.5 Nm for a 457 60 mm wide conveyor. Over tensioning the conveyor belt could cause excessive pulley bearing load and early failure. S Figure 5. Adjust head plate assembly so end of conveyor frame aligns with or between the head plate tensioning marks (AT & AU of Figure 6). Replace belt if proper tensioning can not be obtained while aligning R X 3. After adjusting proper tensioning, tighten fastening screws (U of Figure 5) on both sides of conveyor to 7 Nm. 4. If equipped with cam tracking assemblies (T of Figure 5), position against head plates and adjust belt tracking. Refer to Conveyor Belt Tracking on page. Dorner Mfg. Corp. 85-456 Rev. F

Preventive Maintenance and Adjustment Conveyors with Nose Bar Idlers. On tension end of the conveyor, identified with a label (R of Figure 7), adjust head plate assembly (S): On both sides of conveyor, loosen fastening screws (U) and rotate pinion gear (X) to adjust head plate assembly. U T Conveyor Belt Tracking V-Guided Belts V-guided belts do not require tracking adjustment. Non V-Guided Belts Non V-guided belt conveyors are equipped with belt tracking cam assemblies (T of Figure 9) for belt tracking adjustment. BELT TRAVEL U T S Figure 7 R X. Adjust head plate assembly so the edge of the axle support plate (AV of Figure 8) is separated from the end of the conveyor (AW) by 9 mm. Replace belt if proper tensioning can not be obtained within a distance of 38 mm. See NOTE. S AY AZ AX Figure 9 AV AW 9 mm When adjusting belt tracking, always adjust the discharge end of the conveyor first. To adjust belt tracking:. Ensure head plate fastening screws (U of Figure 9) on both sides of conveyor are tightened. Figure 8 NOTE: On pinion gear, do not exceed a torque of.8 Nm for 44 305 mm wide conveyors or 4.5 Nm for a 457 60 mm wide conveyor. Over tensioning the conveyor belt could cause excessive pulley bearing load and early failure. 3. After adjusting proper tensioning, tighten fastening screws (U of Figure 7) on both sides of conveyor to 7 Nm. 4. If equipped with cam tracking assemblies (T of Figure 7) position against head plates and adjust belt tracking. Refer to Conveyor Belt Tracking, next section.. On both sides of conveyor, loosen two () cam fastening screws (AX). Adjust cams (AY) until indicator slots (AZ) are horizontal and facing end of conveyor. Then slide cam assemblies against head plates (S) and re-tighten cam fastening screws (AX) to 7 Nm. 3. On the side toward which the belt is tracking, loosen head plate fastening screws (U). 4. With the conveyor running, use a 5 mm hex-key wrench to rotate the tracking cam (AY) in small increments until the belt tracks in the center of the conveyor. Then while holding the cam in position, re-tighten the head plate fastening screws (U) with a 4 mm hex-key wrench to7 Nm. 85-456 Rev. F Dorner Mfg. Corp.

Preventive Maintenance and Adjustment Pulley Removal. Remove the head plate (BA of Figure 3) from the conveyor frame. Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. Leaving the conveyor belt in place, remove the desired pulley following the corresponding instructions below: A Idler Pulley Removal B Drive Pulley Removal A Idler Pulley Removal. On one side of the conveyor, loosen two () head plate fastening screws (U of Figure 30) and remove them. Figure 3 BA 3. Pulley will slide out of opposite head plate and drop into slack of belt (Figure 3). NOTE: To prevent damage to the head plates and pulley, be sure to remove them slowly because they are not attached to pulley. U Figure 30 Figure 3 4. Slide spindle out of the belt loop. Dorner Mfg. Corp. 3 85-456 Rev. F

B Drive Pulley Removal Bearing Removal & Replacement Removal Drive shaft keyway may be sharp. HANDLE WITH CARE.. On one side of the conveyor, loosen two () head plate fastening screws (U of Figure 33) and remove. NOTE: To prevent damage to the head plates, be sure to remove them slowly because they are not attached to pulley. IMPORTANT: Do not use any removed bearings. Replace them.. Use a bearing removal tool, (BD of Figure 35, 36), part number 807 078, or equivalent and remove both bearings from the pulley and the drive pulley. BD U Figure 33. Remove the head plate (BA of Figure 34) from the conveyor frame. Figure 35 Conveyor Pulley BD BA Figure 34 3. Drive pulley will slide out of opposite head and drop into slack of belt. 4. Slide the drive pulley out of the belt loop. Figure 36 Drive Pulley 85-456 Rev. F 4 Dorner Mfg. Corp.

Replacement. Inspect the head plates bearing seating surface (BC of Figure 37). If they are worn or damaged, replace the head. See Service Parts on Page 0. Drive Pulley and Pulley Installation Drive Pulley Installation. With opposite head plate installed, position the drive pulley through the loop of the belt, into the opposite head plate. BC BA Figure 37 NOTE: Two washers may be required when installing the bearing over the drive shaft on the drive pulley, if the bearing installation tool is not long enough to fit the length of the drive shaft.. Use a bearing installation tool, (BE of Figure 38), part number 4509 or equivalent and press bearings onto the pulley and drive pulley. Figure 39. Place the head plate (BA of Figure 39) and attach the head plate to the conveyor frame with the two () screws removed. Tighten screws 7Nm. Idler Pulley Installation. With opposite head plate installed, position the idler pulley through the loop of the belt, into the opposite head plate. BE BA Figure 40 Figure 38. Place the head plate (BA of Figure 40) and attach the head plate to the conveyor frame with the two () screws removed and hand tighten. Dorner Mfg. Corp. 5 85-456 Rev. F

Preventive Maintenance and Adjustment Nose Bar Bearing Replacement. On both sides of conveyor, use a 4 mm hex-key wrench to loosen cam fastening screws (BI of Figure 4) and slide cam assemblies toward the center of the conveyor. U 4. Slide bearing rods (BL of Figure 4) out side of conveyor and replace bearings (BK) as necessary. BL BK BJ S Figure 4. On both sides of conveyor, use a 4 mm hex-key wrench to loosen head plate fastening screws (U) to remove belt tension. Then remove belt from end of conveyor. 3. On one side of conveyor, use a 3 mm and 4 mm hex-key wrench to remove head plate fastening screws (BJ & U) and remove head plate (S). BI Figure 4 5. After replacing bearings, re-install head plate (S of Figure 4). Use a 3 mm hex-key wrench to tighten one () fastening screw (BL) to 3.4 Nm. Leave two () fastening screws (U) loose for belt tensioning. 6. Re-install belt on end of conveyor, then tension the belt. See Conveyor Belt Tensioning on page. 7. Re-position the cam assemblies against the head plates and adjust belt tracking. See Conveyor Belt Tracking on page. 85-456 Rev. F 6 Dorner Mfg. Corp.

Notes Dorner Mfg. Corp. 7 85-456 Rev. F

NOTE: For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo. Dorner recommends keeping these parts on hand. 5mm Wide Conveyor 8 Drive Spindle Kit 9 Nosebar Drive 0 Idler Spindle Kit Spindle Kit 4 5 6 C & D Position 7 8 7 9 9 0 5 4 3 OR 6 A & B Position 3 85-456 Rev. F 8 Dorner Mfg. Corp.

9069M Socket Head Screw M6 x mm 4045 Head Plate LH 3 4047 Head Plate LH Drive Side, Position A and B 4 4048 Head Plate RH Drive Side, Position C and D 5 4038 Bearing 6 4730 Idler Spindle 5mm 7 808 00 Magnet 6.35mm Dia. x 6.35mm long 8 4506SSP Sleeve, 6.35mm Magnet Stainless Steel 9 4046 Head Plate RH 0 9069M Socket Head Screw M6 x 0mm 4039 Tension Slide Bar 4040 Rack Gear 4.5 Degree PA x 4 P 3 4043 Pinion 5mm 4 404 Pinion Pin 5 45640 Drive Spindle 5mm 4760 Nosebar Drive Spindle Lagged 5mm 6 9804M Square Key 4mm x mm 7 See Frame 5mm Frame Chart 8 A 0 Drive Spindle Kit, Position A and B Grooved (Includes Items,, 3, 5, 9 and 5) D 0 Drive Spindle Kit, Position C and D Grooved (Includes Items,, 4, 5, 9 and 5) 9 NA 0 Nosebar Drive Spindle Kit, Position A and B Lagged, Smooth (Includes Items,, 3, 5, 9 and 5) ND 0 Nosebar Drive Spindle Kit, Position C and D Lagged, Smooth (Includes Items,, 4, 5, 9 and 5) 0 T 0 Idler Spindle Kit (Includes Items, and 5 through 0) Item 7: 5mm Conveyor Frame Length Part Number 60mm 4040 0908 94mm 4040 0308 9mm 4040 04308 54mm 4040 05508 89mm 4040 06708 34mm 4040 07908 438mm 4040 0908 743mm 4040 0308 3048mm 4040 508 3353mm 4040 708 3658mm 4040 3908 Dorner Mfg. Corp. 9 85-456 Rev. F

76mm to 5mm Wide Conveyor 0 Drive Spindle Kit 4 8 9 5 C & D Position 6 3 4 8 7 9 9 0 7 5 OR 3 Idler Spindle Kit A & B Position 6 Nosebar Drive Spindle Kit 85-456 Rev. F 0 Dorner Mfg. Corp.

9069M Socket Head Screw M6 x mm 4045 Head Plate LH 3 4047 Head Plate LH Drive Side, Position A and B 4 4048 Head Plate RH Drive Side, Position C and D 5 4038 Bearing 6 473WW Idler Spindle 7 808 00 Magnet 6mm Dia. x 6mm long 8 4506SSP Sleeve, 6mm Magnet Stainless Steel 9 4046 Head Plate RH 0 9069M Socket Head Screw M6 x 0mm 4039 Tension Slide Bar 4040 Rack Gear 4.5 Degree PA x 4P 3 404 Pinion Bushing 4 030WWM Pinion Gear 5 4564WW Drive Spindle 5mm 476WW Nosebar Drive Spindle Lagged 5mm 6 9804M Square Key 4mm x mm 7 See Frame Conveyor Frame Chart 8 See Bed Plate Conveyor Bed Plate Chart 9 807 05 Flat Head Torx Screw M6 x 0mm 0 A WW Drive Spindle Kit, Position A and B Grooved (Includes Items,, 3, 5, 9 and 5) D WW Drive Spindle Kit, Position C and D Grooved (Includes Items,, 4, 5, 9 and 5) NA WW Nosebar Drive Spindle Kit, Position A and B Lagged, Smooth (Includes Items,, 3, 5, 9 and 5) ND WW Nosebar Drive Spindle Kit, Position C and D Lagged, Smooth (Includes Items,, 4, 5, 9 and 5) T WW Idler Spindle Kit (Includes Items, and 5 through 0) WW = Conveyor width reference: 03, 04, 05, 06 Item 7: Conveyor Frame Length 60mm 94mm 9mm 54mm 89mm 34mm 438mm 743mm 3048mm 3353mm 3658mm Part Number 404WW 0908 404WW 0308 404WW 04308 404WW 05508 404WW 06708 404WW 07908 404WW 0908 404WW 0308 404WW 508 404WW 708 404WW 3908 396mm 404WW 0700 404WW 07908* 467mm 404WW 0700 404WW 0908* 457mm 404WW 0700 404WW 0308* 4877mm 404WW 0700 404WW 508* 58mm 404WW 0700 404WW 708* 5486mm 404WW 0700 404WW 3908* WW = Conveyor width reference: 03, 04, 05, 06 * = 5mm and wider conveyors, only Item 8: Bed Plate Length 60mm 94mm 9mm 54mm 89mm 34mm 438mm 743mm 3048mm 3353mm 3658mm Part Number 405WW 0900 405WW 0300 405WW 04300 405WW 05500 405WW 06700 405WW 07900 405WW 0900 405WW 0300 405WW 500 405WW 700 405WW 3900 396mm 405WW 0796 405WW 07900* 467mm 405WW 0796 405WW 0900* 457mm 405WW 0796 405WW 0300* 4877mm 405WW 0796 405WW 500* 58mm 405WW 0796 405WW 700* 5486mm 405WW 0796 405WW 3900* WW = Conveyor Width reference: 03, 04, 05, 06 * = 5mm and wider conveyors, only Dorner Mfg. Corp. 85-456 Rev. F

03mm to 305mm Wide Conveyor Drive Spindle Kit 3 Idler Spindle Kit 4 9 5 C & D Position 6 6 8 7 9 0 9 5 4 3 7 OR 3 9 Nosebar Drive Spindle Kit 8 0 A & B Position 9069M Socket Head Screw M6 x mm 4045 Head Plate LH 3 4047 Head Plate LH Drive Side, Position A and B 4 4048 Head Plate RH Drive Side, Position C and D 5 4038 Bearing 6 473WW Idler Spindle 7 808 00 Magnet 6mm Dia. x 6mm long 8 4506SSP Sleeve, 6mm Magnet Stainless Steel 9 4046 Head Plate RH 0 9069M Socket Head Screw M6 x 0mm 4039 Tension Slide Bar 4040 Rack Gear 4.5 Degree PA x 4P 3 See Chart Side Rail RH 4 See Chart Center Rail 5 030WWM Pinion Gear 6 See Chart Side Rail LH 7 4564WW Drive Spindle 5mm 476WW Nosebar Drive Spindle Lagged 5mm 8 9804M Square Key 4mm x mm 9 See Chart Conveyor Bed Plate 0 807 05 Flat Head Torx Screw M6 x 0mm 85-456 Rev. F Dorner Mfg. Corp.

A WW Drive Spindle Kit, Position A and B Grooved (Includes Items,, 3, 5, 9 and 7) D WW Drive Spindle Kit, Position C and D Grooved (Includes Items,, 4, 5, 9 and 7) NA WW Nosebar Drive Spindle Kit, Position A and B Lagged, Smooth (Includes Items,, 3, 5, 9 and 7) ND WW Nosebar Drive Spindle Kit, Position C and D Lagged, Smooth (Includes Items,, 4, 5, 9 and 7) 3 T WW Idler Spindle Kit (Includes Items, and 5 through 0) WW = Conveyor width reference: 08, 0, Item 3: Side Rail RH Length 60mm 94mm 9mm 54mm 89mm 34mm 438mm 743mm 3048mm 3353mm 3658mm 396mm 467mm 457mm 4877mm 58mm 5486mm Part Number 404 0908 404 0308 404 04308 404 05508 404 06708 404 07908 404 0908 404 0308 404 508 404 708 404 3908 404 0700 404 07908 404 0700 404 0908 404 0700 404 0308 404 0700 404 508 404 0700 404 708 404 0700 404 3908 Item 4: Center Rail Length Part Number 60mm 4044 073 94mm 4044 0473 9mm 4044 03673 54mm 4044 04873 89mm 4044 06073 34mm 4044 0773 438mm 4044 08473 743mm 4044 09673 3048mm 4044 0873 3353mm 4044 073 3658mm 4044 373 396mm 4044 0700 4044 0773 467mm 4044 0700 4044 08473 457mm 4044 0700 4044 09673 4877mm 4044 0700 4044 0873 58mm 4044 0700 4044 073 5486mm 4044 0700 4044 373 Dorner Mfg. Corp. 3 85-456 Rev. F

Item 6: Side Rail LH Length Part Number 60mm 4043 0908 94mm 4043 0308 9mm 4043 04308 54mm 4043 05508 89mm 4043 06708 34mm 4043 07908 438mm 4043 0908 743mm 4043 0308 3048mm 4043 508 3353mm 4043 708 3658mm 4043 3908 396mm 4043 0700 4043 07908 467mm 4043 0700 4043 0908 457mm 4043 0700 4043 0308 4877mm 4043 0700 4043 508 58mm 4043 0700 4043 708 5486mm 4043 0700 4043 3908 Item 7: Bed Plate Length Part Number 60mm 405WW 0900 94mm 405WW 0300 9mm 405WW 04300 54mm 405WW 05500 89mm 405WW 06700 34mm 405WW 07900 438mm 405WW 0900 743mm 405WW 0300 3048mm 405WW 500 3353mm 405WW 700 3658mm 405WW 3900 396mm 405WW 0796 405WW 07900 467mm 405WW 0796 405WW 0900 457mm 405WW 0796 405WW 0300 4877mm 405WW 0796 405WW 500 58mm 405WW 0796 405WW 700 5486mm 405WW 0796 405WW 3900 WW = Conveyor Width reference: 08, 0, 85-456 Rev. F 4 Dorner Mfg. Corp.

457mm to 60mm Wide Conveyor 4 Idler Spindle Kit 4 C & D Position Drive Spindle Kit 9 5 6 7 8 7 5 6 9 8 OR 4 3 3 0 3 Nosebar Drive Spindle Kit 9 0 A & B Position 9069M Socket Head Screw M6 x mm 4045 Head Plate LH 3 4047 Head Plate LH Drive Side, Position A and B 4 4048 Head Plate RH Drive Side, Position C and D 5 4038 Bearing 6 473WW Idler Spindle 7 808 00 Magnet 6mm Dia. x 6mm long 8 4506SSP Sleeve, Magnet Stainless Steel 9 4046 Head Plate RH 0 9069M Socket Head Screw M6 x 0mm 4039 Tension Slide Bar 4040 Rack Gear 4.5 Degree PA x 4 P 3 See Chart Side Rail RH 4 See Chart Center Rail 5 030WWM Pinion Gear 6 4047 Center Rail Cross Support 457mm 4048 Center Rail Cross Support 533mm 4049 Center Rail Cross Support 60mm 7 See Chart Side Rail LH 8 4564WW Drive Spindle 5mm 476WW Nosebar Drive Spindle Lagged 5mm 9 9804M Square Key 4mm x mm 0 See Chart Conveyor Bed Plate 807 05 Flat Head Torx Screw M6 x 0mm Dorner Mfg. Corp. 5 85-456 Rev. F

A WW Drive Spindle Kit, Position A and B Grooved (Includes Items,, 3, 5, 9 and 8) D WW Drive Spindle Kit, Position C and D Grooved (Includes Items,, 4, 5, 9 and 8) 3 NA WW Nosebar Drive Spindle Kit, Position A and B Lagged, Smooth (Includes Items,, 3, 5, 9 and 8) ND WW Nosebar Drive Spindle Kit, Position C and D Lagged, Smooth (Includes Items,, 4, 5, 9 and 8) 4 T WW Idler Spindle Kit (Includes Items, and 5 through 0) WW = Conveyor width reference: 8,, 4 Item 3: Side Rail RH Length 60mm 94mm 9mm 54mm 89mm 34mm 438mm 743mm 3048mm 3353mm 3658mm 396mm 467mm 457mm 4877mm 58mm 5486mm Part Number 404 0908 404 0308 404 04308 404 05508 404 06708 404 07908 404 0908 404 0308 404 508 404 708 404 3908 404 0700 404 07908 404 0700 404 0908 404 0700 404 0308 404 0700 404 508 404 0700 404 708 404 0700 404 3908 Item 4: Center Rail Length Part Number 60mm 4044 00998 94mm 4044 098 9mm 4044 03398 54mm 4044 04598 89mm 4044 05798 34mm 4044 06998 438mm 4044 0898 743mm 4044 09398 3048mm 4044 0598 3353mm 4044 798 3658mm 4044 998 396mm 4044 06600 4044 06998 467mm 4044 06600 4044 0898 457mm 4044 06600 4044 09398 4877mm 4044 06600 4044 0598 58mm 4044 06600 4044 798 5486mm 4044 06600 4044 998 85-456 Rev. F 6 Dorner Mfg. Corp.

Item 6: Side Rail LH Length Part Number 60mm 4043 0908 94mm 4043 0308 9mm 4043 04308 54mm 4043 05508 89mm 4043 06708 34mm 4043 07908 438mm 4043 0908 743mm 4043 0308 3048mm 4043 508 3353mm 4043 708 3658mm 4043 3908 396mm 4043 0700 4043 07908 467mm 4043 0700 4043 0908 457mm 4043 0700 4043 0308 4877mm 4043 0700 4043 508 58mm 4043 0700 4043 708 5486mm 4043 0700 4043 3908 Item 7: Bed Plate Length Part Number 60mm 405WW 0900 94mm 405WW 0300 9mm 405WW 04300 54mm 405WW 05500 89mm 405WW 06700 34mm 405WW 07900 438mm 405WW 0900 743mm 405WW 0300 3048mm 405WW 500 3353mm 405WW 700 3658mm 405WW 3900 396mm 405WW 0796 405WW 07900 467mm 405WW 0796 405WW 0900 457mm 405WW 0796 405WW 0300 4877mm 405WW 0796 405WW 500 58mm 405WW 0796 405WW 700 5486mm 405WW 0796 405WW 3900 WW = Conveyor Width reference: 8,, 4 Dorner Mfg. Corp. 7 85-456 Rev. F

Nosebar End Assembly 3 6 4 4 9 3 0 5 Nosebar Roller Kit 8 0 7 5 3 0965 Mounting Block, PLT Spindle 076WW Flex Link Bar 3 45 Outer Side Plate 4 46 Inner Side Plate LH 5 47 Inner Side Plate RH 6 48 Head Plate Bar 7 4WW Nosebar 8 43WW Nosebar Rod 9 00695P Knurl Pin 3mm Dia x 4mm Lg 0 80 Nose Bar Roller 9058M Sockety Head Screw M5 x 8mm 90593M Socket Head Screw M5 x 6mm 3 9069M Socket Head Screw M6 x mm 4 9305M Flat Head Screw M5 x mm 5 N WW Nosebar Roller Kit (Includes Items 8 and 0) WW.= Conveyor width ref.: 0, 03, 04, 05, 06, 08, 0,, 8,, 4 85-456 Rev. F 8 Dorner Mfg. Corp.

04 76mm Aluminum Side For 60mm 3658mm Conveyors For 396mm 5486mm Conveyors 3 4 00 Guide Retaining Clip See Chart Below 00 Guide 76mm HS 3 00695P Single Drop in Tee Bar 4 90694M Socket Head Screw M6 x 0mm Item : 00 Guide 76mm HS Length End Guide End Guide 60mm Left Hand 80403 0400 N/A Right Hand 80403 0400 N/A 94mm Left Hand 80403 03600 N/A Right Hand 80403 03600 N/A 9mm Left Hand 80403 04800 N/A Right Hand 80403 04800 N/A 54mm Left Hand 80403 06000 N/A Right Hand 80403 06000 N/A 89mm Left Hand 80403 0700 N/A Right Hand 80403 0700 N/A 34mm Left Hand 80403 08400 N/A Right Hand 80403 08400 N/A 438mm Left Hand 80403 09600 N/A Right Hand 80403 09600 N/A 743mm Left Hand 80403 0800 N/A Right Hand 80403 0800 N/A 3048mm Left Hand 80403 000 N/A Right Hand 80403 000 N/A 3353mm Left Hand 80403 300 N/A Right Hand 80403 300 N/A 3658mm Left Hand 80403 4400 N/A Right Hand 80403 4400 N/A 396mm Left Hand 8040 07500 8040 0800 Right Hand 8040 07500 8040 0800 467mm Left Hand 8040 07500 8040 09300 Right Hand 8040 07500 8040 09300 457mm Left hand 8040 07500 8040 0500 Right Hand 8040 07500 8040 0500 4877mm Left Hand 8040 07500 8040 700 Right Hand 8040 07500 8040 700 58mm Left Hand 8040 07500 8040 900 Right Hand 8040 07500 8040 900 5486mm Left Hand 8040 07500 8040 400 Right Hand 8040 07500 8040 400 Dorner Mfg. Corp. 9 85-456 Rev. F

05 38mm Aluminum Side For 640mm 3658mm Conveyors For 396mm 5486mm Conveyors 4 3 00 Guide Retaining Clip See Chart Below 00 Guide 3mm HS 3 63997M Single Drop in Tee Bar 4 90694M Socket Head Screw M6 x 0mm Item : 00 Guide 3mm HS Length End Guide End Guide 60mm Left Hand 80503 0400 N/A Right Hand 80503 0400 N/A 94mm Left Hand 80503 03600 N/A Right Hand 80503 03600 N/A 9mm Left Hand 80503 04800 N/A Right Hand 80503 04800 N/A 54mm Left Hand 80503 06000 N/A Right Hand 80503 06000 N/A 89mm Left Hand 80503 0700 N/A Right Hand 80503 0700 N/A 34mm Left Hand 80503 08400 N/A Right Hand 80503 08400 N/A 438mm Left Hand 80503 09600 N/A Right Hand 80503 09600 N/A 743mm Left Hand 80503 0800 N/A Right Hand 80503 0800 N/A 3048mm Left Hand 80503 000 N/A Right Hand 80503 000 N/A 3353mm Left Hand 80503 300 N/A Right Hand 80503 300 N/A 3658mm Left Hand 80503 4400 N/A Right Hand 80503 4400 N/A 396mm Left Hand 8050 07500 8050 0800 Right Hand 8050 07500 8050 0800 467mm Left Hand 8050 07500 8050 09300 Right Hand 8050 07500 8050 09300 457mm Left hand 8050 07500 8050 0500 Right Hand 8050 07500 8050 0500 4877mm Left Hand 8050 07500 8050 700 Right Hand 8050 07500 8050 700 58mm Left Hand 8050 07500 8050 900 Right Hand 8050 07500 8050 900 5486mm Left Hand 8050 07500 8050 400 Right Hand 8050 07500 8050 400 85-456 Rev. F 30 Dorner Mfg. Corp.

07 Low to Side Wiper For 60mm 3658mm Conveyors For 396mm 5486mm Conveyors 5 4 3 00 Guide Retaining Clip See Chart Below 00 Guide 3mm HS 3 4 00 4 Side Wiper Nylatron (per foot) 4 63997M Single Drop in Tee Bar 5 90694M Socket Head Screw M6 x 0mm Item : 00 Guide 3mm HS Length End Guide End Guide 60mm Left Hand 80903 0400 N/A Right Hand 80903 0400 N/A 94mm Left Hand 80903 03600 N/A Right Hand 80903 03600 N/A 9mm Left Hand 80903 04800 N/A Right Hand 80903 04800 N/A 54mm Left Hand 80903 06000 N/A Right Hand 80903 06000 N/A 89mm Left Hand 80903 0700 N/A Right Hand 80903 0700 N/A 34mm Left Hand 80903 08400 N/A Right Hand 80903 08400 N/A 438mm Left Hand 80903 09600 N/A Right Hand 80903 09600 N/A 743mm Left Hand 80903 0800 N/A Right Hand 80903 0800 N/A 3048mm Left Hand 80903 000 N/A Right Hand 80903 000 N/A 3353mm Left Hand 80903 300 N/A Right Hand 80903 300 N/A 3658mm Left Hand 80903 4400 N/A Right Hand 80903 4400 N/A 396mm Left Hand 8090 07500 8090 0800 Right Hand 8090 07500 8090 0800 467mm Left Hand 8090 07500 8090 09300 Right Hand 8090 07500 8090 09300 457mm Left hand 8090 07500 8090 0500 Right Hand 8090 07500 8090 0500 4877mm Left Hand 8090 07500 8090 700 Right Hand 8090 07500 8090 700 58mm Left Hand 8090 07500 8090 900 Right Hand 8090 07500 8090 900 5486mm Left Hand 8090 07500 8090 400 Right Hand 8090 07500 8090 400 Dorner Mfg. Corp. 3 85-456 Rev. F

09 Low to High Side For 60mm 3658 Conveyors For 396mm 5486mm Conveyors 4 3 00 Guide Retaining Clip See Chart Below 00 Guide 3mm HS 3 63997M Single Drop in Tee Bar 4 90694M Socket Head Screw M6 x 0mm Item : 00 Guide 3mm HS Length End Guide End Guide 60mm Left Hand 80903 0400 N/A Right Hand 80903 0400 N/A 94mm Left Hand 80903 03600 N/A Right Hand 80903 03600 N/A 9mm Left Hand 80903 04800 N/A Right Hand 80903 04800 N/A 54mm Left Hand 80903 06000 N/A Right Hand 80903 06000 N/A 89mm Left Hand 80903 0700 N/A Right Hand 80903 0700 N/A 34mm Left Hand 80903 08400 N/A Right Hand 80903 08400 N/A 438mm Left Hand 80903 09600 N/A Right Hand 80903 09600 N/A 743mm Left Hand 80903 0800 N/A Right Hand 80903 0800 N/A 3048mm Left Hand 80903 000 N/A Right Hand 80903 000 N/A 3353mm Left Hand 80903 300 N/A Right Hand 80903 300 N/A 3658mm Left Hand 80903 4400 N/A Right Hand 80903 4400 N/A 396mm Left Hand 8090 07500 8090 0800 Right Hand 8090 07500 8090 0800 467mm Left Hand 8090 07500 8090 09300 Right Hand 8090 07500 8090 09300 457mm Left hand 8090 07500 8090 0500 Right Hand 8090 07500 8090 0500 4877mm Left Hand 8090 07500 8090 700 Right Hand 8090 07500 8090 700 58mm Left Hand 8090 07500 8090 900 Right Hand 8090 07500 8090 900 5486mm Left Hand 8090 07500 8090 400 Right Hand 8090 07500 8090 400 85-456 Rev. F 3 Dorner Mfg. Corp.

0 3mm Extruded Plastic For 607mm 3658mm Conveyors For 396mm 5486mm Conveyors 5 4 3 00 Guide Retaining Clip 00054P Snap On Guide (per foot) 3 See Chart Below 00 Guide 4 63997M Single Drop in Tee Bar 5 90694M Socket Head Screw M6 x 0mm Item 3: 00 Guide Length End Guide End Guide 60mm Left Hand 8003 0400 N/A Right Hand 8003 0400 N/A 94mm Left Hand 8003 03600 N/A Right Hand 8003 03600 N/A 9mm Left Hand 8003 04800 N/A Right Hand 8003 04800 N/A 54mm Left Hand 8003 06000 N/A Right Hand 8003 06000 N/A 89mm Left Hand 8003 0700 N/A Right Hand 8003 0700 N/A 34mm Left Hand 8003 08400 N/A Right Hand 8003 08400 N/A 438mm Left Hand 8003 09600 N/A Right Hand 8003 09600 N/A 743mm Left Hand 8003 0800 N/A Right Hand 8003 0800 N/A 3048mm Left Hand 8003 000 N/A Right Hand 8003 000 N/A 3353mm Left Hand 8003 300 N/A Right Hand 8003 300 N/A 3658mm Left Hand 8003 4400 N/A Right Hand 8003 4400 N/A 396mm Left Hand 800 07500 800 0800 Right Hand 800 07500 800 0800 467mm Left Hand 800 07500 800 09300 Right Hand 800 07500 800 09300 457mm Left hand 800 07500 800 0500 Right Hand 800 07500 800 0500 4877mm Left Hand 800 07500 800 700 Right Hand 800 07500 800 700 58mm Left Hand 800 07500 800 900 Right Hand 800 07500 800 900 5486mm Left Hand 800 07500 800 400 Right Hand 800 07500 800 400 Dorner Mfg. Corp. 33 85-456 Rev. F

3 Adjustable Guiding 8 7 9 5 4 0 6 3 0983 Aluminum Profile Guide 60mm 0984 Aluminum Profile Guide 94mm 0985 Aluminum Profile Guide 9mm 0986 Aluminum Profile Guide 54mm 0987 Aluminum Profile Guide 89mm 0988 Aluminum Profile Guide 34mm 0989 Aluminum Profile Guide 438mm 0990 Aluminum Profile Guide 743mm 099 Aluminum Profile Guide 3048mm 099 Aluminum Profile Guide 3353mm 0993 Aluminum Profile Guide 3658mm 0994 Aluminum Profile Guide 396mm 00830M Drop In Tee Bar 3 0004 Mounting Bracket 4 007M Guide Mounting Shaft Vertical 5 008M Guide Moutning Shaft Horizontal 6 67475MP Square Nut 7 807 65 Cross Block 8 807 948 Vinyl Shaft Cap 9 64068P Flat Extruded Guide (per foot) 0 906M Socket Head Screw M6 x mm 9066M Socket Head Screw M6 x 6mm 85-456 Rev. F 34 Dorner Mfg. Corp.

3mm Cleated Belt Guiding For 30mm 3658 Conveyors For 396mm 5486mm Conveyors 4 3 00 Guide Retaining Clip See Chart Below 00 Guide 3mm Cleated 3 63997M Drop In Tee Bar 4 90694M Socket Head Screw M6 x 0mm Item : 00 Guide Length End Guide End Guide 60mm Left Hand 8603 056 N/A Right Hand 8603 056 N/A 94mm Left Hand 8603 03456 N/A Right Hand 8603 03456 N/A 9mm Left Hand 8603 04656 N/A Right Hand 8603 04656 N/A 54mm Left Hand 8603 05856 N/A Right Hand 8603 05856 N/A 89mm Left Hand 8603 07056 N/A Right Hand 8603 07056 N/A 34mm Left Hand 8603 0856 N/A Right Hand 8603 0856 N/A 438mm Left Hand 8603 09456 N/A Right Hand 8603 09456 N/A 743mm Left Hand 8603 0656 N/A Right Hand 8603 0656 N/A 3048mm Left Hand 8603 856 N/A Right Hand 8603 856 N/A 3353mm Left Hand 8603 3056 N/A Right Hand 8603 3056 N/A 3658mm Left Hand 8603 456 N/A Right Hand 8603 456 N/A 396mm Left Hand 860 0748 860 0808 Right Hand 860 0748 860 0808 467mm Left Hand 860 0748 860 098 Right Hand 860 0748 860 098 457mm Left hand 860 0748 860 048 Right Hand 860 0748 860 048 4877mm Left Hand 860 0748 860 68 Right Hand 860 0748 860 68 58mm Left Hand 860 0748 860 88 Right Hand 860 0748 860 88 5486mm Left Hand 860 0748 860 408 Right Hand 860 0748 860 408 Dorner Mfg. Corp. 35 85-456 Rev. F

5mm Cleated Belt Guiding For 60mm 3658mm Conveyors For 396mm 5486mm Conveyors 4 3 00 Guide Retaining Clip See Chart Below 00 Guide 5mm Cleated 3 63997M Drop In Tee Bar 4 90694M Socket Head Screw M6 x 0mm Item : 00 Guide Length End Guide End Guide 60mm Left Hand 8703 056 N/A Right Hand 8703 056 N/A 94mm Left Hand 8703 03456 N/A Right Hand 8703 03456 N/A 9mm Left Hand 8703 04656 N/A Right Hand 8703 04656 N/A 54mm Left Hand 8703 05856 N/A Right Hand 8703 05856 N/A 89mm Left Hand 8703 07056 N/A Right Hand 8703 07056 N/A 34mm Left Hand 8703 0856 N/A Right Hand 8703 0856 N/A 438mm Left Hand 8703 09456 N/A Right Hand 8703 09456 N/A 743mm Left Hand 8703 0656 N/A Right Hand 8703 0656 N/A 3048mm Left Hand 8703 856 N/A Right Hand 8703 856 N/A 3353mm Left Hand 8703 3056 N/A Right Hand 8703 3056 N/A 3658mm Left Hand 8703 456 N/A Right Hand 8703 456 N/A 396mm Left Hand 870 0748 870 0808 Right Hand 870 0748 870 0808 467mm Left Hand 870 0748 870 098 Right Hand 870 0748 870 098 457mm Left hand 870 0748 870 048 Right Hand 870 0748 870 048 4877mm Left Hand 870 0748 870 68 Right Hand 870 0748 870 68 58mm Left Hand 870 0748 870 88 Right Hand 870 0748 870 88 5486mm Left Hand 870 0748 870 408 Right Hand 870 0748 870 408 85-456 Rev. F 36 Dorner Mfg. Corp.

5mm Cleated Belt Guiding For 60mm 3658mm Conveyors For 396mm 5486mm Conveyors 4 3 00 Guide Retaining Clip See Chart Below 00 Guide 58mm Cleated 3 63997M Drop In Tee Bar 4 90694M Socket Head Screw M6 x 0mm Item : 00 Guide Length End Guide End Guide 60mm Left Hand 8903 056 N/A Right Hand 8903 056 N/A 94mm Left Hand 8903 03456 N/A Right Hand 8903 03456 N/A 9mm Left Hand 8903 04656 N/A Right Hand 8903 04656 N/A 54mm Left Hand 8903 05856 N/A Right Hand 8903 05856 N/A 89mm Left Hand 8903 07056 N/A Right Hand 8903 07056 N/A 34mm Left Hand 8903 0856 N/A Right Hand 8903 0856 N/A 438mm Left Hand 8903 09456 N/A Right Hand 8903 09456 N/A 743mm Left Hand 8903 0656 N/A Right Hand 8903 0656 N/A 3048mm Left Hand 8903 856 N/A Right Hand 8903 856 N/A 3353mm Left Hand 8903 3056 N/A Right Hand 8903 3056 N/A 3658mm Left Hand 8903 456 N/A Right Hand 8903 456 N/A 396mm Left Hand 890 0748 890 0808 Right Hand 890 0748 890 0808 467mm Left Hand 890 0748 890 098 Right Hand 890 0748 890 098 457mm Left hand 890 0748 890 048 Right Hand 890 0748 890 048 4877mm Left Hand 890 0748 890 68 Right Hand 890 0748 890 68 58mm Left Hand 890 0748 890 88 Right Hand 890 0748 890 88 5486mm Left Hand 890 0748 890 408 Right Hand 890 0748 890 408 Dorner Mfg. Corp. 37 85-456 Rev. F

Flared Side Guiding 7 5 6 3 4 00 Guide Retaining Clip 0 Side Flare Mounting Guide 60mm 03 Side Flare Mounting Guide 94mm 04 Side Flare Mounting Guide 9mm 05 Side Flare Mounting Guide 54mm 06 Side Flare Mounting Guide 89mm 3 05M Flared Guide 45 60mm 053M Flared Guide 45 94mm 053M Flared Guide 45 9mm 053M Flared Guide 45 54mm 053M Flared Guide 45 89mm 4 63997 Drop In Tee Bar 5 90506M Button Head Screw M5 x 6mm 6 9 5 Washer 7 90694M Cap Low Head Screw M6 x 0mm 85-456 Rev. F 38 Dorner Mfg. Corp.

Flat Belt Stand Mount Assembly 6 7 4 5 3 4083 Stand Mount 30050M Drop In Tee Bar 3 60579P Washer 4 807 90 Square Nut M6 5 9060M Socket Head Screw M6 x 0mm 6 9069M Socket Low Head Screw M6xmm 7 40839 Flat Belt Stand Mount Assembly Cleated Belt Stand Mount Assembly 6 7 4 5 3 40836 Cleated Mount Assembly 30050M Drop In Tee Bar 3 60579P Washer 4 807 90 Square Nut M6 5 9060M Socket Head Screw M6 x 0mm 6 9069M Socket Low Head Screw M6xmm 7 40838 Cleated Stand Mount Assembly Dorner Mfg. Corp. 39 85-456 Rev. F

Flat Belt Stand Mount Assembly for 60mm Conveyors 7 4 8 5 6 3 40833 Stand Mount, LH 60mm 40834 Stand Mount, RH 60mm 3 60579P Washer 4 63997M Drop In Tee Bar 5 807 90 Square Nut M6 6 9060M Socket Head Screw M6 x 0mm 7 9069M Socket Low Head Screw M6xmm 8 40847 Flat Belt Stand Mount Assembly for 60mm Conveyors Cleated Belt Stand Mount Assembly for 60mm Conveyors 7 5 4 8 6 3 4085 Cleated Stand Bracket Assembly LH 60mm Conveyor 40853 Cleated Stand Bracket Assembly RH 60mm Conveyor 3 60579P Washer 4 63997M Drop In Tee Bar 5 807 90 Square Nut M6 6 9060M Socket Head Screw M6 x 0mm 7 9069M Socket Low Head Screw M6xmm 8 4085 Cleated Belt Stand Mount Assembly for 60mm Conveyors 85-456 Rev. F 40 Dorner Mfg. Corp.

Connecting Assembly without Stand Mount 4 3 40858 Frame Connector Bar 40859 Frame Connector Plate 3 9069M Socket Low Head Screw M6xmm 4 4086 Connecting Assembly without Stand Mounts Flat Belt Connecting Assembly with Stand Mount) 4 7 6 5 3 4083 Stand Mount 807 90 Square Nut M6 5mm x 0mm 3 60579P Washer 4 40858 Frame Connector Bar 5 9060M Socket Head Screw M6 x 0mm 6 90693M Socket Low Head Screw M6 x 6mm 7 40860 Flat Belt Connecting Assembly with Stand Mounts Dorner Mfg. Corp. 4 85-456 Rev. F

Cleated Belt Connecting Assembly with Stand Mount 4 6 7 5 3 40836 Cleated Stand Bracket 807 90 Square Nut M6 5mm x 0mm 3 60579P Washer 4 40858 Frame Connector Bar 5 9060M Socket Head Screw M6 x 0mm 6 90693M Socket Low Head Screw M6 x 6mm 7 40863 Cleated Belt Connecting Assembly with Stand Mounts 5mm to 5mm Flat Belt Return Roller 4 3 6 7 5 4085 Return Roller Guard Short 4087 Return Roller Clip 3 80 07 Bearing 4 93 00 Dowel Pin 5 90693M Socket Low Head Screw M6 x 6mm 6 40840 Roller Assembly (Includes Items, 3 and 4) 7 40830 5mm to 5mm Flat Belt Return Roller Assy 85-456 Rev. F 4 Dorner Mfg. Corp.

03mm to 60mm Flat Belt Return Roller 4 5 3 6 4086 Return Roller 4087 Return Roller Clip 3 409WW Return Roller Guard 4 40WW Return Roller Rod 5 90693M Socket Low Head Screw M6 x 6mm 6 408WW 03mm to 60mm Flat Belt Return Roller Assembly WW.= Conveyor width ref.: 0, 03, 04, 05, 06, 08, 0,, 8,, 4 Cleated Belt Return Roller 7 3 4 5 6 4085 Return Roller Guard Short 4088 Cleated Return Roller Clip 3 80 07 Bearing 4 93 00 Dowel Pin 5 90693M Socket Low Head Screw M6 x 6mm 6 40840 Roller Assembly (Includes Items, 3 and 4) 7 4083 Cleated Belt Return Roller Assembly Dorner Mfg. Corp. 43 85-456 Rev. F