Absco Premier Garden Shed Assembly Instructions FRONT: 9' 0 7 64" SIDE: 9' 0 7 64" HEIGHT: 6' 0 43 64" 0' 3 64" CONCRETE SLAB 0' 3 64" CONCRETE SLAB WHEN LAYING YOUR CONCRETE SLAB, ENSURE THERE IS A REBATED EDGE " DEEP AROUND THE PERIMETER REBATED EDGE CONCRETE SLAB THIS WILL HELP WATER EGRESS FROM THE BASE OF THE SHED 3" WIDE REBATE We thank you for choosing an Australian made shed. For further assistance please visit our detailed instructional video library at www.abscosheds.com.au/usa or contact Customer Support: 800-305-4436. At ABSCO Industries we are always looking to be number ONE, so please let us know what you think of our instructions. Feedback makes us better. feedback@absco.com.au PAGE
GENERAL INSTRUCTIONS Before commencing any assembly, read through these instructions in detail to gain a thorough understanding of assembly methods and associated details. Unpack the carton and carefully identify and check off all the parts against the parts described and illustrated on the following pages. SITE PREPARATION The site for the shed must be level. It is recommended that the shed be set on a 4" concrete slab and anchored down appropriately (refer last page for details). TOOLS REQUIRED OPTIONAL Normal No. 30, /64" A NOTE ON SAFETY Normal 5/64" Masonry 5/64" Some parts may have sharp edges. It is advisable to wear gloves when handling these items and safety glasses if drilling holes. Sensible shoes are highly recommended. Do not erect your shed in windy conditions, ensure that the shed is securely anchored to a solid foundation immediately after construction is completed. It is highly recommended to erect the shed with two or more people. PAGE
COMPONENTS PACKING LIST - CHECK OFF ALL COMPONENTS QTY COMPONENT DESCRIPTION PART No. CHECK QTY COMPONENT DESCRIPTION PART No. CHECK STEEL SHEET 5' 0 9 3" Long ' 6 7 6" Wide 30A Part No. Here JAMB L= 5' 47 64" 90A STEEL SHEET 5' 0 9 3" Long ' 6 7 6" Wide 3A Part No. Here JAMB L= 5' 0 9 3" 89A STEEL SHEET 5' 0 9 3" Long ' 3 63 64" Wide 34A Part No. Here JAMB L= 5' 7 9 3" 89C STEEL SHEET 6' 3 5 64" Long ' 6 7 6" Wide 36L 4 Part No. Here JAMB L= 3' 8 3 3" 9A STEEL SHEET 6' 3 5 64" ' 6 7 6" Wide 36R 4 LIP TRIM L= 5' 55 64" 87A STEEL SHEET 6' 8 33 64" Long ' 6 7 6" Wide 38R PEAK BRACE 5A STEEL SHEET 6' 8 33 64" Long ' 6 7 6" Wide 38L WITH HINGES L = 5' 7 9 3" 58A 8 STEEL SHEET 5' 55 64" Long ' 6 7 6" Wide L = 5' 7 9 3" 58B STEEL SHEET 5' 7 9 3" Long ' 6 7 6" Wide A L = 4' 49 64" 84L STEEL SHEET A 5' 7 9 3" Long ' 6 7 6" Wide B 0 PLASTIC SCREW CAPS PAGE 3
COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS QTY COMPONENT DESCRIPTION PART No. CHECK QTY COMPONENT DESCRIPTION PART No. CHECK L = 4' 49 64" 84R 4 L = ' 6 7 6" 58C 0 L = 5' 47 64" CONTENTS OF FITTINGS PACKET SELF TAPPING SCREWS 3 DOOR PADBOLT 79A A 8 8/3"" NYLOC NUT & BOLT SET SECURE TWO PADBOLTS TO DOOR SHEET DOOR STRAP L: 6 /" A 8/3" CSK NUT & BOLT SECURE HINGES TO DOOR CAP GABLE L: 6 /6" 4A 8 SELF DRILLING HEX HEAD TEK SCREWS (NO HOLE REQUIRED) DOOR PADBOLT HASP ASSEMBLY INSTRUCTIONS HEX TEK SCREW DRIVER BIT No. 30 & /64" DRILL BIT PHILLIPS HEAD DRIVER BIT PAGE 4
COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS QTY COMPONENT DESCRIPTION PART No. CHECK QTY COMPONENT DESCRIPTION PART No. CHECK 0 CSJ ZARSP JOINER L= 7 7/8" RIDGE BEAM JOINER L: ' 5 3 3" THESE COMPONENTS ARE TO BE JOINED TO THESE COMPONENTS L = 4' 0 59 64" 55AL JOIN >> 55AL L = 4' 0 59 64" 55AR JOIN >> 55AR L = 4' 0 59 64" 55CL JOIN >> 55CL L = 4' 0 59 64" 55CR JOIN >> 55CR L = 4' 0 59 64" 55BL JOIN >> 55BL L = 4' 0 59 64" 55BR JOIN >> 55BR L = 4' 0 59 64" 8BL JOIN >> 8BL L = 4' 0 59 64" 8BR JOIN >> 8BR 4 L = 4' 0 59 64" 8AL 4 L = 4' 0 59 64" 8AR L = 4' 0 59 64" 60AL L = 4' 0 59 64" 60AR RIDGE BEAM 97AL RIDGE BEAM 97AR L = 4' 7 8" L = 4' 7 8" PAGE 5
INSTRUCTIONS FOR JOINING SPLICED S NOTE: THE TEXT MARKED ON ALL PARTS MUST BE SHOWN ON THE SAME SIDE AS EACH OTHER. = = = = CSJ JOIN>> <<JOIN JOIN>> = = J JOIN>> SJ STEP. Position the channels and the CSJ joiner channel so the center of the CSJ is in line with the end of each channel to be joined together. STEP. Join the first channel to the CSJ by inserting the center of the CSJ (on an angle) to the end of the channel where the JOIN>> text is marked. Push down one side of the CSJ until you hear a 'click'. = = JOIN>> <<JOIN JOIN>> = <<JOIN = DRILL 4 x ( PER A SIDE) HOLES USING No. 30 DRILL TO SECURE SECTIONS TOGETHER. (THESE SCREWS MAY HAVE TO BE TEMPORARILY REMOVED AND REPLACED DURING LATER ASSEMBLY) STEP 3. Join the second channel to the CSJ by positioning the <<JOIN end of the channel at the center of the CSJ (on an angle). Push the CSJ into the channel until you here a 'click'. FINISHED The joined channels should now look like the picture above with the CSJ positioned equally inside of the joined channels. PUSH PUSH CSJ CSJ CSJ HIGH-SIDE CSJ LOW-SIDE PAGE 6
STEP. PRE-ASSEMBLY OF SPLICED S NOTE: JOIN TOGETHER 0 X SECTIONS USING 0 X JOINERS (PART CSJ) 4 X 8AR 4 X 8AL X 60AR X 60AL X 55AR X 55AL X 55CR X 55CL NOTE: SOME S HAVE HOLES IN THEM - YOU WILL NEED TO RE-DRILL HOLES ON ANY WHERE THE CSJ JOINING COVERS HOLES ON THE S YOU ARE CONNECTING 55CR 9' 9 53 64" 60AL 8AR 8AL 60AR 55CL 55AR 55AL 8BL 55BR 55BL = = = = = = 4 x 8A x 60A x 55A x 55C x 55B x 8B X 55BR X 55BL 8BR X 8BR X 8BL PAGE 7
Premier Garden Shed - INSTRUCTIONS FOR JOINING SPLICED RIDGE BEAM STAGE : PUSH RIDGE BEAMS TOGETHER, MAKE SURE THERE IS A " OVERLAP OF THE RIDGE CAP " STAGE : INSERT RIDGE CAP JOINER INTO CONNECTED RIDGE CAPS. MAKE SURE JOINER HAS 8 55/64" IN EACH RIDGE CAP. 8 55 64" " STAGE 3: TURN RIDGE CAP OVER AND MEASURE 9 7 3" FROM THE END OF EACH RIDGE CAP. PLACE TEK SCREWS IN " INCREMENTS FROM SAID END. REPEAT THIS PROCESS FOR THE OPPOSING HALF OF RIDGE BEAM " PAGE 8
STEP. PRE-ASSEMBLY OF SPLICED RIDGE BEAM QTY. = TEK SCREW DRIVER BIT QTY. = 8 SELF DRILLING TEK SCREW QTY. = RIDGE BEAM 4' 7 8" PARTS 97AL & 97AR QTY. = PART ZARSP - ' 5 3 3" 5/8" 97AR ZARSP 7 7/8" 9 7 3" 97AL 5/8" (PART 97A) 9' 9 53 64" OVERALL LENGTH THE TOP SECTIONS OF CAPPING WILL OVERLAP EACH OTHER AT THE JOIN BY.0". PAGE 9
8A PAGE 0 VIEW OF ROOF COMPONENTS 87A 4A 8A 60A 87A 87A 4A 97A 87A
PAGE Premier Garden Shed VIEW OF WALL COMPONENTS
ABSCO ASSEMBLY INTRODUCTION The snap-tite assembly system locks most perimeter channels to all roof and wall sheets without the need for tools and fasteners. To pre-assemble the four wall panels and two roof panels, the perimeter channels are secured to the top and bottom of each panel using the snaptite system, as detailed on the following pages wherever you see the symbol. SNAP T TE i HIGH SIDE PUSH HIGH SIDE HIGH SIDE HIGH SIDE PUSH After joining sheets together, position channel over one end of the sheets, gently tapping it over the snaptite lugs, working along the sheets to the other end. PUSH Position sheets on timbers, trestles or partly over edge of concrete slab. FASTENING SYMBOLS HIGH SIDE Each perimeter channel must finish flush with the edges of the sheets. the snap-tite system allows adjustment for this process by simply tapping the channel along the sheets until each end is neatly flush. Join components together with one screw at this location only, as some channel sections have extra holes that are not required for this model of garden shed 8/3" NUT & BOLT SET Once constructed place screw caps over fasteners Do not join components together at this location yet, as the screw may obstruct further assembly of other components PAGE
. REAR PANEL ASSEMBLY LAY SHEETS OUT AS SHOWN 30A 3A 55B 3A 30A 8B INSTALL PEAK BRACE WITH OVERHANG FITTING INSIDE SHED. SIDE PANEL ASSEMBLY LAY SHEETS OUT AS SHOWN INSIDE OF ( Required) SHED 36R 38R 38L 84R 36L 84L TRIM THE TIP OF EACH SHEET OR BEND OUT OF THE WAY TO ALLOW S TO FIT HARD UP TO THE EDGE OF THE SHEET 5A 8A PAGE 3
3. ROOF PANEL ASSEMBLY ( Required) LAY SHEETS OUT AS SHOWN 60A 87A x PRE-PUNCHED HOLES TO THIS END OF EACH SHEET WITH PART NO. 8A FITTED 8A 87A PAGE 4
DOOR 4. DOOR PANEL ASSEMBLY 58C ATTACH 58C S AS DESCRIBED ON PAGE 58C 58A 58B B A A 58C 58A 58C 89C ATTACH 89C WITH COLORED SIDE FACING OUT. ATTACH 58A AND 58B TO SHEET B SO THAT THE 5/3" SIDE OF THE S ARE ON THE OUTSIDE OF SHEET B B A 5/3" FLANGE 9/3" FLANGE ENSURE 58C OUTER FLANGE SITS OVER UPRIGHT FLANGE FOUR HOLE SET FOR PADBOLT CONNECTION PAGE 5
5. FRONT PANEL ASSEMBLY 89A LAY SHEETS OUT AS SHOWN 89A 34A 34A NOTCH ON JAMB 90A FITS OVER JAMB 89A AND 89B AND NOTCH ON 89B AND 89A FITS OVER 55A 55A 90A 89A 55A DO NOT INSTALL THIS SCREW (OR THE TOP EQUIVALENT) UNTIL S 55A AND 55C ARE INSTALLED 90A 79A 55C 55A 89A 79A 55C NOTCH ON JAMB 89A AND 89B FITS OVER 55C AND 79A INSERTS INTO 55C WITH SHORTEST SIDE FACING OUT. PAGE 6
6. DOOR PANEL ASSEMBLY 9A 9A INSERT 9A JAMBS UNDER THE S AROUND THE DOOR B A NOTE: 8/3" CSK Nuts and bolts (supplied) will require enlarging the hinge hole using a /64" drill bit USE 4 x 8/3" BOLTS & NYLOC NUTS TO SECURE PADBOLT TO DOOR NOTE: The two holes required to connect the padbolt hasp for each door have not been pre-punched, to allow for proper alignment. position each hasp centrally over the padbolt shaft, and drill holes with No. 30 Drill and secure with screws PAGE 7
7. PANEL CONSTRUCTION NOTE: Take care to ensure that both front and rear wall panels are not positioned upside down. The top channel of each panel is pre-punched for attaching roof sheets, the bottom channels are not. SIDE WALL PANEL S FIT INTO THE NOTCHED FRONT AND REAR WALL PANEL S 97A TYPE 60A THIS END TYPE 8A THIS END PAGE 8
ROOF CONSTRUCTION INSIDE VIEW OF FIXING SLIDE THE ROOF PANEL INTO POSITION, AND SECURE WITH ONE SCREW AT EACH CORNER ONLY AT THIS STAGE SECURE PEAK BRACE TO RIDGE BEAM AND ROOF PANEL WITH ONE SCREW AT EACH END MOVE THE OTHER ROOF PANEL INTO POSITION AND SECURE PEAK BRACE TO RIDGE BEAM AND ROOF PANEL WITH ONE SCREW AT EACH END PAGE 9
FINAL CONSTRUCTION 4A BEND THE TOP AND BOTTOM FLANGES AS SHOWN, THEN HOOK THE BOTTOM FLANGES UNDER THE TOP AND SCREW THE TOP FLANGES FOR BOTH AS SHOWN GABLE CAPS ANCHORING OF SHED LOCATION OF CONCRETE ANCHORS - EACH ANCHOR CONSISTS OF ONE NUT, BOLT, DYNABOLT AND STEEL ANGLE - DRILL A 5/64" HOLE INTO THE WALL SHEET BOLT & NUT STEEL ANGLE WALL SHEET SLAB - DRILL A 5/64" HOLE INTO THE CONCRETE DYNABOLT PAGE 0