SmartMark Pulling Heads Pull with confidence and precision, the Encore Wire way!

SmartMark Pulling Heads Pull with confidence and precision, the Encore Wire way!

SmartMark Pulling Heads At Encore Wire, our capabilities go beyond just making wire. We strive each and every day to exceed your expectations by maximizing the value of Encore s products and services. We value your business, and continue to offer more options and reasons to keep choosing us for all of your wire needs. We continue to stock all sizes and colors of wire at our McKinney, Texas distribution center and maintain an inventory level that ensures the quality of service Encore Wire customers have come to expect, but we didn t stop there. You asked. We delivered. Encore Wire is now offering light-weight aluminum pulling heads featuring the patent pending SmartMark design for a safe and efficient pull, saving you time and money. We offer solutions and extra care for every need that you have, making sure that we have what you want, when you want it, and how you want it. Guaranteed. Single Pulling Heads Max. Loads Double Pulling Heads Max. Loads 6 AWG 4 AWG 3 AWG 2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 KCMIL 300 KCMIL 350 KCMIL 400 KCMIL 500 KCMIL 600 KCMIL 750 KCMIL 1000 KCMIL Max. Load (lbs) 210 250 255 260 670 845 1,000 1,250 1,650 1,900 2,300 2,350 2,400 4,000 4,200 4,300 5,000 6 AWG 4 AWG 3 AWG 2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 KCMIL 300 KCMIL 350 KCMIL 400 KCMIL 500 KCMIL 600 KCMIL 750 KCMIL 1000 KCMIL Max. Load (lbs) 420 500 510 520 1,340 1,690 2,000 2,500 3,300 3,800 4,600 4,700 4,800 8,000 8,400 8,600 10,000

SmartMark Crimping Instructions The Encore pulling sleeves can be easily crimped onto Encore copper wire with an 11 ton hydraulic press. Figure 1: Strip Strip the wire jacket at least four (4) inches back. Figure 2: Sleeve seated on wire Seat the pulling head sleeve firmly onto the wire, making sure that there is no space between the end of the wire and the nose of the pulling head. The pulling head is fully seated when the pulling cable is pressed against the top of the sleeve. The sleeve may require twisting and/or tapping with a hard plastic mallet to seat. Figure 3: Crimped on SmartMark (3/0 AWG to 500 KCMIL) The press used to crimp the pulling heads should be centered directly over the patent pending SmartMark crimp line in order to guarantee correct crimp placement. Encore Wire SmartMark Pulling Heads Crimping Instructions SmartMark pulling heads take the headache out of attaching pulling heads! Locate the raised lines around the sleeve of the pulling head to find the appropriate crimp locations, and use the respective number of crimps listed below. Wire # of Crimps on Line 1 # of Crimps on Line 2 Margin of Error ± 6 AWG 4 AWG 3 AWG 2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 KCMIL 300 KCMIL 350 KCMIL 400 KCMIL 500 KCMIL 600 KCMIL 750 KCMIL 1000 KCMIL

SmartMark Spec Sheet Single Pulling Head Spec Sheet Double Pulling Head Spec Sheet Part Number Conductor Lug & Lanyard Combined Part Number Conductor Lug & Lanyard Combined 600001000013 600001000020 600001000027 600001000034 600001000040 600001200013 600001200020 600001200027 600001200034 600001200040 600001400013 600001400020 600001400027 600001400034 600001400040 600001500013 600001500020 600001500027 600001500034 600001500040 600001600013 600001600020 600001600027 600001600034 600001600040 600001700013 600001700020 600001700027 600001700034 600001700040 600001800013 600001800020 600001800027 600001800034 600001800040 600001900013 600001900020 600001900027 600001900034 600001900040 600002000013 600002000020 600002000027 600002000034 600002100013 600002100020 600002100027 600002100034 600002500013 600002500020 600002500027 600002500034 600003000013 600003000020 600003000027 600003000034 600003500013 600003500020 600003500027 600003500034 600004000013 600004000020 600004000027 600004000034 600005000013 600005000020 600005000027 600005000034 600006000013 600006000020 600006000027 600006000034 600007500013 600007500020 600007500027 600007500034 600009600013 600009600020 600009600027 600009600034 8 AWG Copper 6 AWG Copper 4 AWG Copper 3 AWG Copper 2 AWG Copper 1 AWG Copper 1/0 AWG Copper 2/0 AWG Copper 3/0 AWG Copper 4/0 AWG Copper 250 KCMIL Copper 300 KCMIL Copper 350 KCMIL Copper 400 KCMIL Copper 500 KCMIL Copper 600 KCMIL Copper 750 KCMIL Copper 1000 KCMIL Copper 601001000042 601001000043 601001200042 601001200043 601001400042 601001400043 601001500042 601001500043 601001600042 601001600043 601001700042 601001700043 601001800042 601001800043 601001900042 601001900043 601002000042 601002000043 601002100042 601002100043 601002500042 601002500043 601003000042 601003000043 601003500042 601003500043 601004000042 601004000043 601005000042 601005000043 601006000042 601006000043 601007500042 601007500043 601009600042 601009600043 8 AWG Copper 6 AWG Copper 4 AWG Copper 3 AWG Copper 2 AWG Copper 1 AWG Copper 1/0 AWG Copper 2/0 AWG Copper 3/0 AWG Copper 4/0 AWG Copper 250 KCMIL Copper 300 KCMIL Copper 350 KCMIL Copper 400 KCMIL Copper 500 KCMIL Copper 600 KCMIL Copper 750 KCMIL Copper 1000 KCMIL Copper

SmartMark FAQs Q: Are SmartMark Pulling Heads disposable? A: Yes. Encore s SmartMark Pulling Heads are manufactured for one time use only. Q: Will Encore install the SmartMark Pulling Heads at the factory? A: Yes. Encore will install the SmartMark Pulling Heads with your next wire order. Q: Will Encore sell their SmartMark Pulling Heads uninstalled with or without a wire purchase? A: Yes. Uninstalled Encore s SmartMark Pulling Heads are available through our stocking electrical distributors only. Q: Does Encore want the SmartMark Pulling Heads returned after use? A: No. Encore s SmartMark Pulling Heads are manufactured for one time use only. Q: Does Encore recycle the SmartMark Pulling Heads? A: At this time, Encore does not offer a scrap/recycling program for our aluminum pulling heads. Q: Does Encore provide a Guarantee on their installed SmartMark Pulling Heads? A: Like with all of our products and services, Encore stands behind our industry leading solutions providing the extra care to make sure we have what you want, when you want it. Q: What type of crimping tool should be used to install Encore s SmartMark Pulling Heads? A: We recommend an 11 ton hydraulic press. For more information on pricing and availability, please contact your local Encore Wire sales representative or visit us online at www.encorewire.com to find a representative near you.

1329 Millwood Road P.O. Box 1149 McKinney, TX 75069 800.962.9473 www.encorewire.com